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                                                                                        Ver. 1



                                SERVICE MANUAL
                MODEL                            JP      E3       E2      EK   E2A E1C E1K EUT

DVD-3800BDCI

                         BLU-RAY DISC/DVD VIDEO PLAYER




For purposes of improvement, specifications and
design are subject to change without notice.



Please use this service manual with referring to the
operating instructions without fail.


Some illustrations using in this service manual are
slightly different from the actual set.




                                             e
                                      Denon Brand Company, D&M Holdings lnc.



                                                                                    X0380 V.01 DE/CDM 0803
SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis
resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the
power cord is less than 460 kohms, the unit is defective.

LASER RADIATION
Caution - Class 1M visible and invisible laser radiation when open.
Do not view directly with optical instruments.



 CAUTION           Please heed the points listed below during servicing and inspection.

   Heed the cautions!                                                 Inspect for safety after servicing!
Spots requiring particular attention when servicing, such        Check that all screws, parts and wires removed or discon-
as the cabinet, parts, chassis, etc., have cautions indicated    nected for servicing have been put back in their original po-
on labels or seals. Be sure to heed these cautions and the       sitions, inspect that no parts around the area that has been
cautions indicated in the handling instructions.                 serviced have been negatively affected, conduct an insu-
                                                                 lation check on the external metal connectors and between
   Caution concerning electric shock!                            the blades of the power plug, and otherwise check that
                                                                 safety is ensured.
(1) An AC voltage is impressed on this set, so touching in-
    ternal metal parts when the set is energized could
                                                                 (Insulation check procedure)
    cause electric shock. Take care to avoid electric shock,
                                                                 Unplug the power cord from the power outlet, disconnect
    by for example using an isolating transformer and
                                                                 the antenna, plugs, etc., and turn the power switch on. Us-
    gloves when servicing while the set is energized, un-
                                                                 ing a 500V insulation resistance tester, check that the in-
    plugging the power cord when replacing parts, etc.
                                                                 sulation resistance between the terminals of the power
(2)There are high voltage parts inside. Handle with extra        plug and the externally exposed metal parts (antenna ter-
    care when the set is energized.                              minal, headphones terminal, microphone terminal, input
                                                                 terminal, etc.) is 1M or greater. If it is less, the set must
   Caution concerning disassembly and                            be inspected and repaired.
   assembly!
Though great care is taken when manufacturing parts from
sheet metal, there may in some rare cases be burrs on the
                                                                  CAUTION          Concerning important safety
edges of parts which could cause injury if fingers are
moved across them. Use gloves to protect your hands.
                                                                                   parts

   Only use designated parts!                                    Many of the electric and structural parts used in the set
                                                                 have special safety properties. In most cases these prop-
The set's parts have specific safety properties (fire resis-     erties are difficult to distinguish by sight, and using re-
tance, voltage resistance, etc.). For replacement parts, be      placement parts with higher ratings (rated power and
sure to use parts which have the same properties. In par-        withstand voltage) does not necessarily guarantee that
ticular, for the important safety parts that are marked z on     safety performance will be preserved. Parts with safety
wiring diagrams and parts lists, be sure to use the desig-       properties are indicated as shown below on the wiring dia-
nated parts.                                                     grams and parts lists is this service manual. Be sure to re-
                                                                 place them with parts with the designated part number.
   Be sure to mount parts and arrange
   the wires as they were originally!                            (1) Schematic diagrams ... Indicated by the z mark.
For safety reasons, some parts use tape, tubes or other in-      (2) Parts lists ... Indicated by the z mark.
sulating materials, and some parts are mounted away from
                                                                                  Using parts other than the designated
the surface of printed circuit boards. Care is also taken with
                                                                                  parts could result in electric shock, fires or
the positions of the wires inside and clamps are used to
                                                                                  other dangerous situations.
keep wires away from heating and high voltage parts, so
be sure to set everything back as it was originally.




                                                           2
                                                      DVD-3800BDCI
DIMENSION




      3
 DVD-3800BDCI
                             WIRE ARRANGEMENT
If wire bundles are untied or moved to perform adjustment or parts replacement etc., be sure to rearrange
them neatly as they were originally bundled or placed afterward.
Otherwise, incorrect arrangement can be a cause of noise generation.


                                Wire arrangement viewed from the top




                                               4
                                          DVD-3800BDCI
SPECIFICATIONS




         5
    DVD-3800BDCI
     6
DVD-3800BDCI
                   LASER BEAM SAFETY PRECAUTIONS
This BD player uses a pickup that emits a laser beam.



                                                  Do not look directly at the laser beam coming
                                                  from the pickup or allow it to strike against your
                                                  skin.




The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.



                   Drive Mechanism Assembly




                        Laser Beam Radiation



                                Laser Pickup




                                    Turntable




                                                CAUTION
                                          LASER RADIATION
                                         WHEN OPEN. DO NOT
                                          STARE INTO BEAM.
                                   Location: Top of BD mechanism.




                                                     7
                                                DVD-3800BDCI
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.

1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between
soldered terminals, and between terminals and                              Chassis or Secondary Conductor
surrounding metallic parts. (See Fig. 1)
                                                                                    Primary Circuit
Table 1: Ratings for selected area

 AC Line Voltage       Clearance Distance (d), (d')                         d'           d

       120 V              3.2 mm (0.126 inches)

Note: This table is unofficial and for reference only. Be
      sure to confirm the precise values.




                                                                                                         Fig. 1

2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,                          Exposed Accessible Part
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
                                                                   Z
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON):                                                                 AC Voltmeter
                                                                                             (High Impedance)
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
                                                                            Earth Ground
                                                                       B
                                                                            Power Cord Plug Prongs

                                                                                                         Fig. 2

Table 2: Leakage current ratings for selected areas

 AC Line Voltage                  Load Z                    Leakage Current (i)         Earth Ground (B) to:
                       0.15 F CAP. & 1.5 k RES.
       120 V                                                  i  0.5 mA Peak          Exposed accessible parts
                          Connected in parallel

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.




                                                      8
                                                 DVD-3800BDCI
                      STANDARD NOTES FOR SERVICING
Circuit Board Indications                                 Pb (Lead) Free Solder
1. The output pin of the 3 pin Regulator ICs is           When soldering, be sure to use the Pb free solder.
   indicated as shown.
                                                          How to Remove / Install Flat Pack-IC
          Top View                   Bottom View
                           Input                          1. Removal
    Out              In
                                                          With Hot-Air Flat Pack-IC Desoldering Machine:
                                                          1. Prepare the hot-air flat pack-IC desoldering
2. For other ICs, pin 1 and every fifth pin are              machine, then apply hot air to the Flat Pack-IC
   indicated as shown.                                       (about 5 to 6 seconds). (Fig. S-1-1)

                                     5

       Pin 1



                                    10

3. The 1st pin of every male connector is indicated as
   shown.


                                                                                                     Fig. S-1-1
       Pin 1
                                                          2. Remove the flat pack-IC with tweezers while
                                                             applying the hot air.
Instructions for Connectors                               3. Bottom of the flat pack-IC is fixed with glue to the
1. When you connect or disconnect the FFC (Flexible          CBA; when removing entire flat pack-IC, first apply
   Foil Connector) cable, be sure to first disconnect        soldering iron to center of the flat pack-IC and heat
   the AC cord.                                              up. Then remove (glue will be melted). (Fig. S-1-6)
2. FFC (Flexible Foil Connector) cable should be          4. Release the flat pack-IC from the CBA using
   inserted parallel into the connector, not at an           tweezers. (Fig. S-1-6)
   angle.
                                                          CAUTION:
                                                          1. The Flat Pack-IC shape may differ by models. Use
                                                             an appropriate hot-air flat pack-IC desoldering
                                                             machine, whose shape matches that of the Flat
                                                             Pack-IC.
                      FFC Cable                           2. Do not supply hot air to the chip parts around the
                                                             flat pack-IC for over 6 seconds because damage
                                                             to the chip parts may occur. Put masking tape
                      Connector                              around the flat pack-IC to protect other parts from
                                                             damage. (Fig. S-1-2)
                          CBA


          * Be careful to avoid a short circuit.




                                                        9
                                                   DVD-3800BDCI
3. The flat pack-IC on the CBA is affixed with glue, so   With Soldering Iron:
   be careful not to break or damage the foil of each     1. Using desoldering braid, remove the solder from
   pin or the solder lands under the IC when                 all pins of the flat pack-IC. When you use solder
   removing it.                                              flux which is applied to all pins of the flat pack-IC,
                                                             you can remove it easily. (Fig. S-1-3)

                                       Hot-air
                                       Flat Pack-IC            Flat Pack-IC           Desoldering Braid
                                       Desoldering
                                       Machine
        CBA




                                                                                         Soldering Iron
      Masking                        Flat Pack-IC                                                      Fig. S-1-3
      Tape
        Tweezers                                          2. Lift each lead of the flat pack-IC upward one by
                                           Fig. S-1-2        one, using a sharp pin or wire to which solder will
                                                             not adhere (iron wire). When heating the pins, use
                                                             a fine tip soldering iron or a hot air desoldering
                                                             machine. (Fig. S-1-4)




                                                                                                   Sharp
                                                                                                   Pin

                                                                  Fine Tip
                                                                  Soldering Iron
                                                                                                       Fig. S-1-4

                                                          3. Bottom of the flat pack-IC is fixed with glue to the
                                                             CBA; when removing entire flat pack-IC, first apply
                                                             soldering iron to center of the flat pack-IC and heat
                                                             up. Then remove (glue will be melted). (Fig. S-1-6)
                                                          4. Release the flat pack-IC from the CBA using
                                                             tweezers. (Fig. S-1-6)




                                                     10
                                                DVD-3800BDCI
With Iron Wire:                                             2. Installation
1. Using desoldering braid, remove the solder from          1. Using desoldering braid, remove the solder from
   all pins of the flat pack-IC. When you use solder           the foil of each pin of the flat pack-IC on the CBA
   flux which is applied to all pins of the flat pack-IC,      so you can install a replacement flat pack-IC more
   you can remove it easily. (Fig. S-1-3)                      easily.
2. Affix the wire to a workbench or solid mounting          2. The "" mark on the flat pack-IC indicates pin 1.
   point, as shown in Fig. S-1-5.                              (See Fig. S-1-7.) Be sure this mark matches the 1
3. While heating the pins using a fine tip soldering           on the PCB when positioning for installation. Then
   iron or hot air blower, pull up the wire as the solder      presolder the four corners of the flat pack-IC. (See
   melts so as to lift the IC leads from the CBA               Fig. S-1-8.)
   contact pads as shown in Fig. S-1-5.                     3. Solder all pins of the flat pack-IC. Be sure that
4. Bottom of the flat pack-IC is fixed with glue to the        none of the pins have solder bridges.
   CBA; when removing entire flat pack-IC, first apply
   soldering iron to center of the flat pack-IC and heat
   up. Then remove (glue will be melted). (Fig. S-1-6)          Example :
5. Release the flat pack-IC from the CBA using
   tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
      taken to ensure that the flat pack-IC is not
      being held by glue. When the flat pack-IC is
      removed from the CBA, handle it gently
      because it may be damaged if force is applied.
                                                                Pin 1 of the Flat Pack-IC
                                                                is indicated by a " " mark.
                                Hot Air Blower                                                         Fig. S-1-7



                                                    or
                                                                                 Presolder

                                        Iron Wire


                                     Soldering Iron

        To Solid
        Mounting Point
                                             Fig. S-1-5
                                                                                                 Flat Pack-IC

                                                                CBA

                                        Fine Tip                                                       Fig. S-1-8
      CBA                               Soldering Iron




                                       Flat Pack-IC
        Tweezers


                                             Fig. S-1-6




                                                         11
                                                    DVD-3800BDCI
Instructions for Handling Semi-
conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.

1. Ground for Human Body
Be sure to wear a grounding band (1 M) that is
properly grounded to remove any static electricity that
may be charged on the body.

2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 M) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.


   




                                 CBA




                           Grounding Band




                                             1M


                           CBA


      1M
                             Conductive Sheet or
                             Copper Plate




                                                     12
                                                DVD-3800BDCI
                       CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain                                                              [1] [2] *[9](S-14)                    [10]
access to item(s) to be serviced. When reassembling,                                    [18] Fan Motor
                                                                                                                    [11] [17] [18]
follow the steps in reverse order. Bend, route, and
                                                                                        [19] RS232C CBA             [1]     [2]   [9]     [10]   [11]       [19]
dress the cables as they were originally.
                   [1] Top Cover                                                                                    [1]     [2]   [9]     [10]   [11]       [19]
                                                                                        [20] Jack CBA                     [20]
                   [2] Top Panel
                                                                                        [21] Power Supply CBA       [1] [2] *[9](S-14)                    [10]
                   [3] Tray Panel                                                                                   [11] [17] [21]
                [4] Front Assembly             [5] Front CBA                            [22] Sub Power CBA          [1]     [2]    [3]     [4]      [8]     [22]
                  [8] Front Bracket         [6] Power Switch CBA                                                    [1]     [2]    [3] [9] [10] [11]
                                                                                        [23] AV CBA                       [12]    [13] [14]    [23]
                    [9] Rear Panel              [7] SD CBA

                [10] BE Main CBA Unit                                                   [24] Sub Microcontroller [1] [2]           [12]      [13]         [14]
                                                                                             CBA                 [24]
                 [11] Scaler CBA Unit
                                                                                       *About *[9](S-14), remove only (S-14) of Rear Panel.
                  [12] D-Audio CBA

                  [13] F-Audio CBA
                                                                                       3. Disassembly Method
                                             Analog Audio CBA Unit
                  [14] S-Audio CBA                                                                                            Removal
                                                                                        ID/
                 [15] ADSP CBA Unit
                                                                                       Loc.       Part              Remove/*Unhook/
                                                                                                            Fig.
                                                                                       No.                           Unlock/Release/                      Note
             [16] FE Main CBA & BD Mechanism Assembly                                                       No.
                                                                                                                    Unplug/Desolder
                   [17] Fan Holder
                                                                                        [1]    Top Cover    D1 9(S-1), 2(S-2)                               ---
                   [18] Fan Motor
                                                                                        [2]    Top Panel    D2 10(S-3)                                      ---
     [19] RS232C CBA           [21] Power               [24] Sub
                               Supply CBA            Microcontroller
                                                                                        [3]    Tray Panel   D3 *2(L-1)                                      1
       [20] Jack CBA                                      CBA
                             [22] Sub Power                                                                    2(S-4), 2(S-5), (S-5a),
                                                                                               Front
                                   CBA                                                  [4]                 D3 *3(L-2), *CN2001,                            1
                                                                                               Assembly
                   [23] AV CBA                                                                                 *CN4002
                   [25] Pedestal                                                        [5]    Front CBA    D4 7(S-6)                                       ---
                                                                                               Power
2. Disassembly of Main parts                                                            [6]
                                                                                               Switch CBA
                                                                                                          D4 2(S-7), Desolder                               ---
When replacing the main parts, see the following pro-
                                                                                                                   2(S-8), SD PCB
cedures. For more details, refer to Fig. D1~D10.                                        [7]    SD CBA       D4                                              ---
                                                                                                                   Holder
                Part                                    Steps                                  Front
                                                                                        [8]                 D5 2(S-9)                                       ---
                                                                                               Bracket
 [10] BE Main CBA Unit                [1]      [2]      *[9](S-14)            [10]
                                      [1]     [2]    [3]      *[9](S-14)        [10]
                                                                                                               2(S-10), 2(S-11),
 [11] Scaler CBA Unit                       [11]                                                               2(S-12), 18(S-13),
                                                                                        [9]    Rear Panel   D5                                              2
                                                                                                               4(S-14), 3(S-15),
 [12] D-Audio CBA Unit                [1]      [2]      [9]      [12]                                          2(S-16) *CN1001
 [13] F-Audio CBA Unit                [1]      [2]      [9]      [12]         [13]                             4(S-17), *CN6401,
                                                                                               BE Main
 [14] S-Audio CBA Unit                [1]     [2]    [9]      [12]     [13]     [14]    [10]                D6 *CN7001, *CN7401,                            2
                                                                                               CBA Unit
                                                                                                                *CX813
 [15] ADSP CBA Unit                   [1]     [2]    [9] [10] [11]              [12]
                                            [13]     [14]  [15]                                            4(S-18), 3(S-19),
                                                                                                           3(S-20), *CX874,
      FE Main CBA & BD [1] [2]                                                               Scaler CBA
 [16] Mechanism
                                                     [3]      *[9](S-14)        [10]    [11]            D6 *CX875, *CY080,                                  ---
                          [16]                                                               Unit
      Assembly                                                                                             BE Scaler Holder, BE
                                                                                                           Scaler Sub Holder
                                      [1] [2] *[9](S-14)                  [10]
 [17] Fan Holder                      [11]  [17]                                               D-Audio
                                                                                        [12]                D7 2(S-21), *CX877                              ---
                                                                                               CBA




                                                                               13
                                                                          DVD-3800BDCI
                                  Removal                   About tightening screws
 ID/
Loc.       Part              Remove/*Unhook/                When tightening screws, tighten them with the
                     Fig.                                   following torque.
No.                           Unlock/Release/        Note
                     No.
                             Unplug/Desolder
                                                                    Torque
                         3(S-22), *CN061,
        F-Audio                                             0.45 



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