Service Manuals, User Guides, Schematic Diagrams or docs for : Daewoo DSB DSB-077 & 097 & 127LH & 187LH & 247LH DSB-077 & 097 & 127LH & 187LH & 247LH v1

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DSB-077 & 097 & 127LH & 187LH & 247LH v1


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Split air conditioner
Wall mounted Type

       Service manual
                        R22 SERIES




              Model:   DSB-077LH
                       DSB-097LH
                       DSB-127LH
                       DSB-187LH
                       DSB-247LH
                                      CONTENTS
                                                                                           P
    Contents.....................................................................................1

    Service and Maintenance of the Air Conditioner........................2
                                                .
    Performance Parameters.................................................. ........4
                         .
    Control specication....................................................................5

    Operation of air conditioner......................................................10

    Installation Explanations..........................................................14

    Disassembly and reassembly........................ ..........................14

    Troubleshooting.......................................................................29

    Exploded views and part list..........................................................14

    Wiring diagram.........................................................................40




1
SERVICE AND MAINTENANCE
    Air Conditioner no use for a long time.        Want to use the Air Conditioner


1    Start fan only for 3-4 hours to comple-
     tely dry the inside of the indoor unit.
                                               1   Clean filters and replace them to origi-
                                                   nal position.Clean indoor unit with soft
     Set COOL mode or HEAT mode,                   clothe.
     and select the highest setting tempera-       Do not use gasoline, benzene, thinner,
     ture, then fan turns.                         grinding powder, detergent,insecticide
                                                   etc. to clean units as they can hurt the
                                                   units.
                   ION
            OPERAT
        FAN




2     Turn off air conditioner, unplug the
      power plug. Otherwise, the accumul-
      ated dirt may cause fire.

                                               2   Inlets and outlets of indoor and outdo-
                                                   or units shall not be covered/blocked.




3     Take the batteries out of the remote
      controller.
                                               3   Ground wire shall not be loose.
                                                   Put in batteries, and plug the power
                                                   plug.




                                                                                              2
    SERVICE AND MAINTENANCE
         Deodorization filter, Air cleaner, Filters must be cleaned termly.
         Open front panel only after air conditioner stops completely.


         Filters should be cleaned once every two weeks.     Clean deodorization filters and air cleaner.

      1 Take out filters.                                  1 Take out filters first, then take out
                                                              deodorization filter and air cleaner.




      2 Clean filters with a vacuum cleaner                2 Clean deodorization filter, air clean-
         or by typing them gently. ( If they are              er with warm water below 45 C
         very dirty, wash them in warm water                  dissolved with neutral scouring agent.
         below 45 C dissolved with neutral
         scouring agent.)




      3 Clean filters with clean water, then               3 Clean filters with clean water, then
         dry them in cool air.                                dry them in cool air.




      4 Insert them at original position, then             4 Insertdown andoriginalfront panel.then
                                                             push
                                                                    them at
                                                                            close
                                                                                     position,
         push down and close front panel.




3
PERFORMANCE PARAMETERS
                                                          DSB-077LH                 DSB-097LH
                         Model
                                                     indoor         outdoor     indoor        outdoor
                        Function                        heat pump type             heat pump type
                         Power                         220-240V~, 50Hz             220-240V~, 50Hz
            Rated cooling/heating capacity (W)             2000/2400                  2500/2800
              Standard input power(W)                 750(cool)/730(heat)        900(cool)/850(heat)
              Standard input current(A)                3.5(cool)/3.4(heat)        4.2(cool)/3.9(heat)
              Air flow volume(m 3 /h)                        300                           400
            Dehumidifying capacity (L/h)
                    difying                                  1.0                           1.2
                   Protection class                                         I
                      Water-proof                              IP20(Indoor) IP24(Outdoor)
                     Climate type                                          T1
            Refrigerant (R22) charge amount(g)               560                       720
                     Noise dB(A)                       31           45            38              47
                   Net weight (Kg)                     10             26          10              30
              Dimension(mm)WXHXD                 800x290x183 665x500x295 800x290x183 830x500x310

                                                         DSB-077LH                  DSB-097LH
                         Model
                                                     indoor        outdoor      indoor      outdoor
                        Function                        Cool only type             Cool only type
                         Power                         220-240V~, 50Hz            220-240V~, 50Hz
             Rated cooling capacity (W)                      2000                          2500
             Standard input power(W)                          740                           880
             Standard input current(A)                        3.4                           4.0
              Air flow volume(m 3 /h)                        300                           400
            Dehumidifying capacity (L/h)                     1.0                           1.2
                   Protection class                                          I
                      Water-proof                               IP20(Indoor) IP24(Outdoor)
                     Climate type                                           T1
            Refrigerant (R22) charge amount(g)               550                           720
                     Noise dB(A)                       31             45          37              48
                   Net weight (Kg)                     10             25     10           28
              Dimension(mm)WXHXD                 800x290x183 665x500x295 800x290x183 830x500x310


 NOTICE      1 The indicated noise value is from laboratories test before leaving factory.
             2 The rated cooling capacity and rated heating capacity value is tested under below conditions
 cooling operation       indoor      27 C(DB)       19 C(WB)          outdoor       35 C (DB)    24 C(WB)
 heating operation           indoor 20 C(DB)       15 C (WB)        outdoor        7 C (DB)       6 C(WB)
3 All above should be changed without notice.There are latest and accurate specifications on the name plate of
  your air conditioner.
4 Working temperature range:
                                     Maximum cooling Minimum cooling Maximum heating Minimum heating
      Indoor side DB/WB( C)                  32/23                 21/15           27/--                20/--
     Outdoor side DB/WB( C)                  43/26                 21/15           24/18                -5/-6
5 If air conditioner working voltage exceeds 230V 10%.it operates abnormally.
6 Wiring diagram of air conditioner(indoor unit/outdoor unit)are attached to the unit.
7 If the power cable or connecting cable is damaged ,it must be replaced by the manufacturer or its service agent
  or similar qualified person in order to avoid a hazard.
                                                                                                                    4
    PERFORMANCE PARAMETERS
                                                     DSB-127LH           DSB-187LH             DSB-247LH
                           Model
                                                 indoor       outdoor indoor      outdoor   indoor      outdoor
                         Function                  heat pump type      heat pump type         heat pump type
                           Power                   220-240V~, 50Hz 220-240V~, 50Hz         220-240V~, 50Hz
              Rated cooling/heating capacity (W)     3500/4000           5100/5700              6800/7500
               Standard input power(W) 1300(cool)/1380(heat) 1960(cool)/2000(heat) 2500(cool)/2590(heat)
               Standard input current(A)         6.2(cool)/6.6(heat)  9.0(cool)/9.2(heat) 12.1(cool)/12.6(heat)
                Air flow volume(m /h)   3                450                 750                   1100
              Dehumidifying capacity (L/h)               1.6                 2.5                    3.3
                     Protection class                                                    I
                        Water-proof                                         IP20(Indoor) IP24(Outdoor)
                       Climate type                                                     T1
              Refrigerant (R22) charge amount(g)                1120                     1650                   2350
                       Noise dB(A)                         40          48          43            55        50             58
                     Net weight (Kg)                       11          37         14.5           46        15             65
                Dimension(mm)WXHXD                   800x290x183 830x500x310 1020x315x178 860x690x370 1080x330x220 850x870x365


                                                            DSB-127LH             DSB-187LH                DSB-247LH
                           Model
                                                      indoor      outdoor indoor     outdoor            indoor     outdoor
                          Function                       Cool only type     Cool only type                Cool only type
                           Power                        220-240V~, 50Hz 220-240V~, 50Hz                 220-240V~, 50Hz
               Rated cooling capacity (W)                    3500                5100                           6800
               Standard input power(W)                        1300                1960                          2500
               Standard input current(A)                      6.1                 9.0                           12.1
                Air flow volume(m 3 /h)                         460                    750                1100
              Dehumidifying capacity (L/h)                      1.6                     2.5                3.3
                     Protection class                                                    I
                        Water-proof                                          IP20(Indoor) IP24(Outdoor)
                       Climate type                                                     T1
              Refrigerant (R22) charge amount(g)                1100                   1600               2300
                       Noise dB(A)                      39             48          43        55        50                 58
                     Net weight (Kg)                    11             35         14.5            45       15             63
                Dimension(mm)WXHXD                   800x290x183 830x500x310 1020x315x178 860x690x370 1080x330x220 850x870x365



     NOTICE      1 The indicated noise value is from laboratories test before leaving factory.
                 2 The rated cooling capacity and rated heating capacity value is tested under below conditions
     cooling operation       indoor      27 C(DB)       19 C(WB)          outdoor       35 C (DB)    24 C(WB)
     heating operation           indoor 20 C(DB)       15 C (WB)        outdoor        7 C (DB)       6 C(WB)
    3 All above should be changed without notice.There are latest and accurate specifications on the name plate of
      your air conditioner.
    4 Working temperature range:
                                         Maximum cooling Minimum cooling Maximum heating Minimum heating
          Indoor side DB/WB( C)                    32/23                21/15                   27/--             20/--
         Outdoor side DB/WB( C)                    43/26                21/15                   24/18             -5/-6
    5 If air conditioner working voltage exceeds 230V 10%.it operates abnormally.
    6 Wiring diagram of air conditioner(indoor unit/outdoor unit)are attached to the unit.
    7 If the power cable or connecting cable is damaged ,it must be replaced by the manufacturer or its service agent
      or similar qualified person in order to avoid a hazard.
5
CONTROLS SPECIFICATION

 1   ABBREVIATION
           Ts: Setting Temperature
           Tr: Room Temperature
           Ti: Indoor defrost sensor temperature
           To: Outdoor defrost sensor temperature

 2   OPERATION OF MAIN BOARD
        COOL MODE
          If Tr > Ts, cool operation is activated. Compressor and outdoor fan are turned on.
          Indoor fan runs at the set speed.
          If Tr Ts-1 C cool operation is terminated. Compressor and outdoor fan are
          turned off.
          The range of Ts is 16-31 C
           Indoor fan speed can be adjusted for low, medium, high and auto.Compressor will
           be delayed for 3 minutes before it is turned on or off.
           Indoor de-ice
     This process is checked by the indoor defrost sensor (Ti). If Ti =2 C, indoor fan increase
      to high speed, when Ti -1C for 1 minute continuously, compressor and outdoor fan are
     turn off , indoor fan increases to high speed . When Ti 8 C for 5 minutes continuously,
     compressor and outdoor are turn on.
     de-ice operation is on for more than 8 minutes, system will return to normal operation.
          AUTO CHANGEOVER MODE
         When this mode is selected, the system will change from AUTO COOL to AUTO
         DRY to AUTO HEAT mode according to the room temperature and will run
         according to the programmed temperature set points as in the following table.
         If the unit is restarted after it is stopped for less than 2 hours, it will resume at the
         previously established mode before it was stopped. (i.e. AUTO COOL or AUTO
         DRY or AUTO HEAT)
         If the unit is restarted after it is stopped for more than 2 hours, it will run in a new
         mode according to the room temperature when it is restarted.
         During this mode the temperature set point can only be set + or - 2 Deg. C of the
         room temperature.

          Per Room                Cooling only type                    Heat pump type
       Temperature (RT)    Mode      PRE-SET Temperature       Mode      PRE-SET Temperature
        above 26 C                          24 C                                24 C
                           Cool                                 Cool
          25-26 C                              RT-2                             RT-2
          23-25 C          Dry                 RT-2             Dry             RT-2
        below 23 C                                              Heat            26 C

          FAN MODE
          Indoor fan runs at the set speed while compressor and outdoor fan are turned off.
          Indoor fan speed can be adjusted for low, medium and high.
                                                                                                     6
    CONTROLS SPECIFICATION
          DRY MODE
          If Tr  15 C , dry operation is activated. Compressor and outdoor fan are
          turned on interval.
          If Tr   23 C ,. Compressor and outdoor fan are operating in sequence as follows:
          See A of fig1 If Tr<23 C Compressor and outdoor fan are operating in sequence
          as follows: see B of FIG1.

                                   Tr 23         C                             Tr<23 C

                                                           1min 1min                           1min 1min

       INDOOR FAN              8mins                                     2mins 3mins 2mins 4mins
                                       3mins   8mins   4mins
      COMPRESSOR
      OUTDOOR FAN                                                                     B
                                           A
                                                                       Fig.1
            HEAT MODE
          If Tr < Ts, heat operation is activated. Compressor and outdoor fan are turned on.
          Compressor will delay for 3 minutes before it is turned on or off.
          If Tr  Ts + 1 C , heat operation is terminated. Compressor and outdoor fan are
          turned off.
         The range of Ts is 16 - 31 C .
          Indoor fan speed can be adjusted for low, medium, high and auto.
          Compressor will delay for 3 minutes before it is turned on or off.
         Outdoor de-ice
      After 40 minutes of continuous heating operation, if To   -4 C , the outdoor de-ice
      operation is activated. Compressor is turned off. Indoor fan speed reduces to low
      speed. After 30 seconds delay, 4 way value and outdoor fan will be turned off, indoor
      fan reduces to low speed, 15 seconds later, the compressor is turned on and indoor fan
      turn off for the de-ice operation, if To 15 C or 10 minutes has elapsed, the de-ice
      operation will be terminated. Then, the compressor is turned off. After 30 seconds
      delay, 4 way valve and outdoor fan are turned on, 15 seconds later, compressor and
      outdoor fan are turned on for return to normal operation, indoor fan is turned on for
      return to normal operation also.
                        15 C
                  OPT    -4C

       COMPRESSOR
              4WV                                                                          30S
                                 30S                                                               15S
       OUTDOOR FAN                        15S

             DE-ICE                                            MAX 10 MINS
         INDOOR FAN


7
CONTROLS SPECIFICATION
        HIGH PRESSURE PROTECTION
      If Ti > 50 C , the outdoor fan is turned off. After that, if Ti < 47 C , the system will
      start again.
      If Ti > 63 C , the compressor is turned off. After that, if Ti < 50 C , the system will
      start again.
                                                     Compressor OFF
                                                     Outdoor Fan OFF
                                                     (High pressure protection)
   Temp decreasing                                                                      63 C
                                                     Compressor ON
                                                     Outdoor Fan OFF
                                                     (High pressure protection)
                       Compressor ON
                       Outdoor Fan OFF                                                   50 C
         47 C                                         Compressor ON
                                                      Outdoor Fan ON             Temp Increasing
                         Compressor ON
                                                      Normal Operation zone
                         Outdoor Fan ON
                         Normal Operation zone
         TIMER
         Timer off can only be set when the system is operating.
         Timer on can only be set when the system is off.
         The maximum set time is 12 hours.
         Changing of on/off state will cancel timer mode.

        SLEEP MODE
        In cool mode, after sleep mode is set, Ts will increase 1 C in first hours, will
        increase 2 C in second hours and will operation as the temperature
        In heat mode, after sleep mode is set, Ts will decrease 2C in first hours, will
        increase 2 C in second hours and will operation as the temperature
        Changing of operation mode will cancel sleep mode.
                         C
                   Ts


                  Ts-1

                  Ts-2

                                                                       Time
            HEAT MODE
            COOL MODE
                               1 HR      1 HR        1 HR
                  Ts+2

                  Ts+1

                    Ts


                                                                                                   8
    CONTROLS SPECIFICATION
        AUTO FAN SPEED
        In cool mode, if Tr-Ts < 0C, indoor fan is run at low speed.
                       If 0 C 4 C indoor fan is run at high speed.
                                                                   HIGH SPEED


                                  MEDIUM SPEED



                     LOW SPEED
             Tr-Ts
                                  0C             2C   4C




       In heat mode, if Tr-Ts < 1C, indoor fan is run at low speed.
                     If 1 C 5 C indoor fan is run at high speed.
                                                                   HIGH SPEED



                                  MEDIUM SPEED



                      LOW SPEED
             Tr-Ts
                                  0C             2C     4C

       MANUAL SWING (STEPPING MOTOR)
       If the indoor fan is operating, the louver will swing or can be stopped at a preferred
       location in any mode. The louver change location follow the order of :




       BUZZER
       If a command is received, the system will respond with a beep.


9
CONTROLS SPECIFICATION
3   OPERATION OF CONTROL PANEL ON INDOOR UNIT
      MANUAL OPERATION BUTTON
      Every press of this button will turn the system on or off.
          (Cool only type)
          Every time the switch is pressed, it changes in sequence of

                        COOL       STOP.

          (Heat pump type)
          Every time the switch is pressed, it changes in sequence of

                       COOL       HEAT      STOP.
          MANUAL run operation procedure as the following:

                      Mode         Setting temperature     Fan speed          Deflector
                     COOL                  24 C               High             Swing
                      HEAT                 24 C                High            Swing

     In the first 30 minutes operation, the compressor don't stop ,indoor fan hold high speed. After
     30 minutes, emergency run operation start.

      SYSTEM LED LIGHT
      When system is operating, the RUN light is on. When system is off, the light is off.
      When sleep mode is operating, the SLEEP light is on. When sleep mode is off,
      the light is off.
      When timer is operating, the TIME light is on. When time is over, the light is off.




                                                                                                10



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