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DV-900


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             OSDV900001




DVD PLAYER

    DV-900




                MAY, 2006
                               DV-900 Service Manual




DV-900 Service Manual


Table of Contents

General Section
Cautions/Warnings
Safe Warnings
Precautions
Software Upgrade


Circuit Diagram and Component Layout
MPEG IC Block Diagrams
Power supply Circuit Diagram and Component Layout
MPEG Circuit Diagram and Component Layout Front
panel Circuit Diagram and Component Layout


Servicing Procedures
Power Supply Trouble Service Flow Chart
Read Disc Trouble Service Flow Chart
Video Trouble Service Flow Chart
Composite Analogy Audio Trouble Service Flow Chart
Digital Audio Trouble Service Flow Chart
Front Panel Trouble Service Flow Chart
Remote Control Trouble Service Flow Chart


Parts List
Power parts list
MPEG parts list
AV Output parts list
Front panel parts list




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                                 DV-900 Service Manual




1. General Section
1.1. Cautions/Warnings
       1.1.1. Product Safety Notice
          Parts marked with the symbol____ in the schematic diagram have
          critical characteristics.
          Use ONLY replacement pares recommended by the manufacturer. It
          is recommended that the unit be operated from a suitable DC supply
          or batteries during initial check out procedures.




       1.1.2. Leakage Current Check/Resistance Check
          Before returning the unit to the customer, make sure you make either
          (1) a leakage current check or (2) a line to insulated resistance
          check.
          If the leakage current exceeds 0.5 milliamps, or if the resistance from
          chassis to either side of the power cord is less than 240 K ohms, the
          unit is defective.

       WARNING: DO NOT return the unit to the customer until the
       problem or located and corrected.

   1.2. Safe Warnings
       1.2.1. Protection of Eyes from Laser Beam
          To protect eyes from invisible laser beam during servicing

      DO NOT LOOK AT THE LASER BEAM




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                            DV-900 Service Manual




    1.2.2. Laser Caution
        CAUTION

        Adjusting the knobs, switches, and controls, etc. or taking actions
        not specified herein may result in a harmful emission of laser beams.
        This CD Changer must be adjusted and repaired only by qualified
        service personnel.
        Laser symbol:




 THIS IS COMPACT DISC PLAYER IS CLASSIFIED AS A CLASS 1 LASER
 PRODUCT.
THE LASS 1 LASER PRODUCT LABEL IS LOCATED ON THE REAR EXTERIOR.

1.3. Precautions
    1.3.1. ESD Precautions in Repairing
        1.3.1.1. Do not apply excessive pressure on the mechanical parts
               (moving pares), including the Pickup Block, as extremely
               high mechanical precision or required in these parts.
        1.3.1.2. When soldering the microprocessor and signal processing
               IC's, use a ceramic soldering iron or a soldering iron whose
               metal part is grounded since they are not resistant to static
               electricity.
        1.3.1.3. When removing the solder or soldering the laser shorting
               lands for the Pickup Block, use a ceramic soldering iron or a
               soldering iron whose metal part is grounded since the laser
               diode or not resistant to static electricity.




                                     3
                                     DV-900 Service Manual



        1.3.2. DVD Loading Unit Precautions when handling the Mechanism
                Block
             1.3.2.1. Do not loosen any screws in the Pickup Block.
            1.3.2.2. Do not adjust any screws in the Mechanism Block except for
                    "Tilt Adjust Screws", as they are adjusted precisely at the
                    factory.
            1.3.2.3. Replacement of the Pickup Block is impossible. Always
                    replace the Traverse Ass'y when the Pickup Block needed to
                    be replaced. Do not touch the lens or lens holder of the
                    Pickup Block.
            1.3.2.4. The Guide Rails of the Pickup Block are greased. Take care
                    when handing.
            1.3.2.5. When you try to slide the Pickup Block, do not press or pull
             it directly. Always turn the dive gears with your fingers. 1.3.2.6. Be
                      sure that the anti-slipping rubber on the turntable or
                    clean. If there is dust or it is greasy, clean the part with the
                    liquid that contains 50% each of alcohol and water.
            1.3.2.7.When removing the Mechanism P.C.B. Ass'y, you need to
                    short-circuit the laser diode shorting lands beforehand.
1.4. Software Upgrade
You can upgrade DVD Player using the software we provide as following step:
          Creating a software upgrade CD
          Use only a new CD-R/CD-RW(not an erased one).
          Give the CD a name of your choice(e.g. version and unit name).
          Burn the unpacked documents on the CD-R/CD-RW.
        The root directory(uppermost level) of the software upgrade CD
Attention: If a failure should occur during the software upgrade (e.g. a mains failure), it may
happen that the units function and a restart of the upgrade function are no longer possible. If
this should be the case, you must replace the intergraded FLASH ICs with preprogrammed
ICs (see corresponding spare parts list).
     Insert the upgrade CD (see corresponding spare parts list) and observe the hints on the
     display and on the screen of the TV set.
 Carry out an initialization of the set.

Displaying the Software Version Number
    Press one after the other the "STOP" and "EJECT" buttons on the unit.
    Press the"OSD" with the remote control.
    Using the cursor buttons on the remote control, select the software version "MICRO
  Version" or "CUSTOMER VERSION" .The respective software version number then is
  displayed




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                              DV-900 Service Manual




2. Circuit Diagram and Component Layout
2.1. MPEG IC Block Diagrams




                          Fig. 2-1 MT1389D




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         DV-900 Service Manual




 Fig. 2-2 Functional block diagram




Fig.2-3 DVD Player system Diagram




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                                DV-900 Service Manual



Table1. 1389D Pin Description




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




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                              DV-900 Service Manual



Table1. 1389D Pin Description (continued)




                                       15
                           DV-900 Service Manual



2.2. Power supply Circuit Diagram and Component Layout




                 Fig 2-4 Power Supply Circuit Diagram




               Fig 2-5 Power Supply Assembly Drawing




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       DV-900 Service Manual




Fig 2-6 Power Supply Composite




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                               DV-900 Service Manual



2.3. MPEG Circuit Diagram and Component Layout

 2.3.1. MPEG Circuit Diagram




                   Fig 2-7 Index and Power Interface




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   DV-900 Service Manual




Fig2-8 MTK1389D & RF




Fig 2-9 SDRAM & FLASH




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  DV-900 Service Manual




Fig 2-10 Video output




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  DV-900 Service Manual
Fig 2-11 Audio output




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                            DV-900 Service Manual



2.3.2. MPEG Assembly Drawing




                   Fig 2-12 MPEG Assembly Drawing


2.3.3. MPEG Composite




                        Fig2-13 MPEG Composite




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                           DV-900 Service Manual



2.4. Front panel Circuit Diagram and Component Layout




               Fig 2-14 Front Panel Circuit Diagram




                Fig 2-15 Front Panel Assembly Drawing




                    Fig 2-16 Front Panel Composite




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                             DV-900 Service Manual




3. Servicing Procedures
  3.1. Power Supply Trouble Service Flow Chart

     Power Supply
     Block Trouble


                            NG
   Check F901 Condition             Replace F901
            OK

      Check U901            NG
      Pin1/Pin2                      Replace U901
      Condition

             OK

    Check on
    D101/D102/D103/D
    104/D105 Output
    Voltage Condition

             NG
                             NG
   Check on Q103 Pin1                Replace Q103
   Voltage Condition 2~5V

              NG
                            NG
     Replace U902                    Replace TR901
                                                 OK
             OK

    Check CON1/2
    Output Voltage




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                             DV-900 Service Manual




3.2. Read Disc Trouble Service Flow Chart
    Read disc problem in a DVD player is a very complicated issue that may
    involve complex issues. This problem is not only relation to the
    electronic circuit, but also very much relation to the operation
    environment.
    DVD loading unit is a very complicate part that contains big number of
    ESD components, which require specific equipment, tools and
    technique to repair; in general, service technician is not suggested to
    disassemble the DVD loading unit. It is suggest proving the trouble and
    replacing the complete DVD loading unit, instead of repairing the DVD
    loading unit in local workshop.
    It is suggested to prove the faulty of a DVD loading unit by replacement
    by a good DVD loading unit.
    Before checking the "NO Disc" Trouble, ensure excluding the following
    possibilities:
          The test disc is damage.
          AC power supply voltage dropped below the minimum required
    level.
          DVD disc region code and color system is not matching to the DVD
          player or system setting.
          Moisture condensed inside the unit. (Power on the unit, without disc
          loaded, for 1/2 to 2 hours).

    Service Flow Chart




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                              DV-900 Service Manual



3.3. Video Trouble Service Flow Chart
        3.3.1. Composite Video Trouble Service Flow Chart




                                       26
                         DV-900 Service Manual



3.3.2. SCART Video Trouble Service Flow Chart




                                  27
                           DV-900 Service Manual



3.4. Composite Analogy Audio Trouble Service Flow Chart




                                    28
                            DV-900 Service Manual



3.5. Digital Audio Trouble Service Flow Chart




                                     29
                              DV-900 Service Manual



3.6. Front Control Trouble Service Flow Chart


          Front Control Trouble


                                                           NG
       Check between JP2 and Power Connection

                       OK                                              Replace
                                                           NG
       Check between JP1 and MPEG Connection

                       OK
                                                      NG
        Check U2 Pin9/25 Voltage                                Check Power Supply

                                                                             NG
                                                                OK
                                             Check U2                   Replace VFD
              OK                             SEG Signal


                                                OK
        Check U1 Pin1/2/15/16 Voltage                                Replace U2


                       NG


              Replace U1




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                            DV-900 Service Manual



3.7. Remote Control Trouble Service Flow Chart




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                                 DV-900 Service Manual




4. Parts List
4.1. Power parts list

NO.       PART NO.              DESCRIPTION               QTY          LOCATION
                                Carbon Resistor
  1 M2R1110030433110 RT14-1/4W-10R



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