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FR-521NT & 551NT


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                         S/M No. : FR521NT010




Service Manual
Refrigerator
Model : FR-521NT/551NT
        FR-521NB/551NB




DAEWOO ELECTRONICS CO., LTD
http : //svc.dwe.co.kr              Nov. 1999
 SAFETY AND PRECAUTIONS
 1) For starters, be sure to check any chances of the leakage of electricity.
 2) You could handle a part in the vicinity of electricity after unplugging.
 3) You should put on rubber glovers to prevent an electric shock on operation test.
 4) Make sure the rated current, voltage, capacity before using an instrument.
 5) Keep your wet hands away from the metal goods in the freezer compartment not to be frostbitten.
 6) Be careful not to let water to permeate the electric part in the machine room.
 7) With the door open during your working, you might be damaged by that door.
 8) You should give a title to the refrigerator for your safe after removing the breakable goods inside the refrigerator.
 9) You'd better use cotton gloves if you fix it up around the evaporator.




TABLE OF CONTENTS
EXTERNAL VIEWS .......................................................................................................................... 2
  1. EXTERNAL SIZE .......................................................................................................................... 2
  2. NAME OF PARTS ........................................................................................................................ 3
SPECIFICATIONS ............................................................................................................................ 4
  1. OUTLINE ......................................................................................................................................   4
  2. ELECTRIC PARTS .......................................................................................................................           4
  3. POWER CORD ............................................................................................................................          8
  4. DOOR COLOR .............................................................................................................................         9
OPERATION AND FUNCTIONS .............................................................................................. 10
DIAGRAM ......................................................................................................................................... 15
  1. WIRING DIAGRAM ...................................................................................................................... 15
  2. CIRCUIT WIRING DIAGRAM ....................................................................................................... 16
  3. AIR FLOW DIAGRAM .................................................................................................................. 17
  4. REFRIGRANT CYCLE DIAGRAM ............................................................................................... 18
DISASSEMBLY AND ASSEMBLY .................................................................................................. 19
EXPLODED VIEW AND PARTS LIST .............................................................................................. 31
  1. TOTAL EXPLODED VIEW ............................................................................................................ 31
  2. TOTAL PARTS LIST ..................................................................................................................... 32
  3. MACHINE ROOM EXPLODED VIEW AND PARTS LIST............................................................. 36




                                                                                1
                                                              750
                                                                                                                                                      750




                                                                                     FR-551NT/NB
                                                                                                                                                                      FR-521NT/NB
                                                                                                                                                                                    1. EXTERNAL SIZE

                       757                590
                                                                                                                 757                    590
                                    19                   20
                                                                                                                            19                  20
                114          1038             60     518             24
                                                                                                         114     978               60     518         24




                                                                                                   24




    24
         702
                                                                                                                                                                                                       EXTERNAL VIEWS




                                                                                                   702




    24
                                                                                                   24




2
                                1788.5                         20.5                                                     1728. 5                  20.5

          93          1088.5             10        597                                                   93    1028.5             10      597




           15                                                                                            15
                                                                                                                                                          126




                                                                         126
                                                                                                                                                     11




                                                                    11

                                                                53                                                                                   53




                                                                               750
                                                                                                                                                                750




                                                                                                   3.5




    3.5                                                                                                   53
         53
                                            EXTERNAL VIEWS



2. NAME OF PARTS




                       1  Freezer Compartment Lamp
                       2  Shell Freezer & Icr Tray
                       3  Case Icing
                       4  Temperature Controller
                          ( Freezer Compartment )
                        5 Refrigerator Compartment Lamp
                        7 Fresh Case
                        8 Shell Refrigerator
                        9 Cover Vegetable
                       10 Case Vegetable
                       11 Front Grille
                       12 Adjustable Foot
                       13 Freezer Pocket
                       14 Egg Pocket
                       15 Egg Tray
                       16 Bottle Pocket
                       17 Multi Pocket
                       18 Multi Pocket




                   3
 SPECIFICATIONS

1. OUTLINE

                                 DIVISION                                                                CONTENTS
MODEL NAME                                                                                   FR-521NT                      FR-551NT
USABLE CAPACITY                      FREEZER                                                   125                          125
                                     REFRIGERATOR                                              319                          355
                                     TOTAL                                                     444                          480
EXTERNAL DIMENSION                   WIDTH                                                    757mm                         757mm
                                     DEPTH                                                    750mm                         750mm
                                     HEIGHT                                                   1749mm                        1809mm
REFRIGENT                            R12                                                        160g                         160g
                                     R134a                                                      130g                         130g
COOLING & CONTROL SYSTEM             COOLING SYSTEM                                   Fan Cooling System
                                     DEFROST SYSTEM                                   Fin Evaporator Forced
                                     DEFORST CONTROL                                  Automatic Start & Stop
NET WEIGHT                                                                                      71kg                         72kg




2. ELECTRIC PARTS
1) COMPRESSOR

 REFRIGEANT                                                              R12
 VOLTAGE(V/HZ)       100/50,60      110/60     115,120/60       127/60           220/50         220/60           230/50             240/50

 COMP MODEL                X          X             X             X         SL28YE-5         PL23YH-4          SL28YE-5       SL28YE-5

 PART CODE                 X          X             X             X         3954128A50       3956123P40        3954128A50     3954128A50

 STARING TYPE              X          X             X             X         RSIR             RSCR              RSIR           RSIR


 REFRIGEANT                                                              R134a
 VOLTAGE(V/HZ)       100/50,60      110/60     115,120/60       127/60           220/50         220/60           230/50             240/50

 COMP MODEL                X      HBL25YG-3         X             X         HPL26YH-5                X         HPL26YH-5

 PART CODE                 X     3952125R30         X             X         3956126S50               X         3956126S50

 STARING TYPE              X        CSR             X             X         RSCR                     X         RSCR




                                                            4
                                                                                                                        SPECIFICATIONS




2) RELAY

REFRIGEANT                                                                          R12
VOLTAGE(V/HZ)               100/50,60       110/60       115,120/60        127/60          220/50         220/60        230/50      240/50

ASSY        TYPENAME            X             X              X               X         276THBYY-52      181SHBYY-52   276THBYY-52

            PART CODE           X             X              X               X            3018119940    3018116610    3018119940


PTC         RESIANCE            X             X              X               X                             33            22

            PART CODE           X             X              X               X

OVER LOAD   OVER LOAD           X             X              X               X


REFRIGERANT                                                                          R134a
VOLTAGE(V/HZ)                  100/50,60     110/60      115,120/60        127/60           220/50        220/60        230/50      240/50
ASSY            TYPE NAME           X      783NHBZZ-52        X              X            197NHBYY-52           X     197NHBYY-52

                PART CODE           X       3018119390        X               X           3018119920            X      3018119920

PTC             RESISTANCE          X         S220            X              X               S330               X        S330

                PART CODE           X             X           X              X                                  X
OVER LOAD       PART CODE           X        783NHB           X              X             197NHB               X       197NHB



3) STARTING CAPACITOR
REFRIGERANT                                                                         R12
VOLTAGE(V/HZ)                100/50,60       110/60       115,120/60       127/60           220/50         220/60        230/50     240/50
PART CODE                       X              X              X               X                X                X             X        X
RATED VOLTAE                    X              X              X               X                X                X             X        X
RATED CAPACITANCE               X              X              X               X                X                X             X        X


REFRIGERANT                                                                         R134a
VOLTAGE(V/HZ)                100/50,60       110/60       115,120/60       127/60           220/50         220/60        230/50     240/50
PART CODE                       X          3016400100         X               X                X                X             X        X
RATED VOLTAE                    X            100V             X               X                X                X             X        X
RATED CAPACITANCE               X            100              X               X                X                X             X        X



4) RUNNING CAPACITOR
REFRIGERANT                                                                         R12
VOLTAGE(V/HZ)                100/50,60       110/60       115,120/60       127/60           220/50         220/60        230/50     240/50
PART CODE                       X              X              X               X                X        400EL15110            X        X
RATED VOLTAE                    X              X              X               X                X           350V               X        X
RATED CAPACITANCE               X              X              X               X                X            5                 X        X




                                                                       5
 SPECIFICATIONS




REFRIGERANT                                                               R134a
VOLTAGE(V/HZ)        100/50,60      110/60      115,120/60       127/60           220/50   220/60     230/50     240/50
PART CODE               X          3816800400       X              X         3016401900      X      3016401900

RATED VOLTAE            X            300V           X              X              400V       X        400V
RATED CAPACITANCE       X            7              X              X               4         X         4




5) F-FAN MOTER
REFRIGERANT                                                         R12,R134a
VOLTAGE(V/HZ)        100/50,60      110/60      115,120/60       127/60           220/50   220/60     230/50     240/50
TYPE NAME           DL-2213DWFC
PART CODE           3015907200
REVOLUTION           2200RPM


6) C-FAN MOTER
REFRIGERANT                                                         R12,R134a
VOLTAGE(V/HZ)        100/50,60      110/60      115,120/60       127/60           220/50   220/60     230/50     240/50
TYPE NAME           DL-2213DWCB
PART CODE           3015907300
REVOLUTION           2200RPM


7) DEFROST HEATER
REFRIGERANT                                                         R12,R134a
VOLTAGE(V/HZ)        100/50,60      110/60      115,120/60       127/60           220/50   220/60     230/50     240/50
SPEC(W)                 X            148W
PART CODE               X         3012805500


8) LAMP ASSEMBLY
REFRIGERANT                                                         R12,R134a
VOLTAGE(V/HZ)        100/50,60      110/60      115,120/60       127/60           220/50   220/60     230/50     240/50
SPEC(W)                 X             15W
PART CODE               X         301360010                                  3013600080
COLOR


9) PCB TRANSFORMER
REFRIGERANT                                                         R12,R134a
VOLTAGE(V/HZ)        100/50,60      110/60      115,120/60       127/60           220/50   220/60     230/50     240/50
TYPE NAME               X         FRB-5070NT

PART CODE               X         5EPK057860                                 5EPK057004




                                                             6
                                                                                                           SPECIFICATIONS




10) MAIN PCB ASSEMBLY
REFRIGERANT                                                                R12,R134a
VOLTAGE(V/HZ)           100/50,60       110/60      115,120/60          127/60      220/50     220/60       230/50    240/50
TYPE NAME                   X          N808RT
PART CODE                   X         3014385070                                  3014385060


11) DRYER
REFRIGERANT                                                       R12                                     R134a
SPEC (g)                                                          10g                                       15g
PART CODE                                                    3016801000                                  3016801010


12) FUSE (PCB)
REFRIGERANT                                                                 R12,R134a
VOLTAGE(V/HZ)             100/50,60      110/60      115,120/60          127/60      220/50     220/60       230/50    240/50
RATED CURRENT                   X       250V/1.6A

PART CODE                       X     5F3GB1682R



13) THERMO FUSE
REFRIGERANT                                                                R12,R134a
VOLTAGE(V/HZ)           100/50,60       110/60      115,120/60          127/60      220/50     220/60       230/50    240/50
OPERATING TEMPERATURE       X             77 C
PART CODE                   X         3017200500


14) DOOR S/W
REFRIGERANT                                                                R12,R134a
VOLTAGE(V/HZ)           100/50,60       110/60      115,120/60          127/60      220/50     220/60       230/50    240/50
PART CODE               3018100010


15) R-SENSER
REFRIGERANT                                                                R12,R134a
VOLTAGE(V/HZ)           100/50,60       110/60      115,120/60          127/60      220/50     220/60       230/50    240/50
PART CODE               301482300




                                                                   7
SPECIFICATIONS



3. POWER CORD
  NO          SHAPE OF CODE                   PART CODE             DESCRIPTION                         REMARK


   1                                           3011315000               CP-2PIN               FOR EUROPEAN COUNTRY




   2                                           401RA17200               CP-2PIN                    FOR OTHER COUNTRY




   3                                           4006D17101                KP-30              FOR AMERICA & ELSALVADOR




   4                                           401PD17101                KP-211                    FOR JAPAN & TAIWAN




   5                                           3011300801               BP-3PIN




   6                                           3011303010                 #267                          FOR CHILE




   7                                           3011315310                                              FOR ISRAEL



   8

                                               3011303050              BS-1363A                    FOR U.K, MIDDLE ASIA
                                                                                                  SINGAPORE & MALAYSIA




   9                                           3011301200              KP551/550                  FOR CHINA & AUSTRALIA



   Upper power cord's part code is only for lead wire, without any kinds of terminal or housing




                                                                8
                                                                                                          SPECIFICATIONS



4. DOOR COLOR

 1) ASSEMBLY URETHAN FREEZER DOOR
REFRIGERANT                                 R12                                                   R134a
              Dull           High-glossy                  High-glossy   Dull           High-glossy                 High-glossy
COLOR TYPE    lamina sheet   Lamina sheet    Normal PCM   Bright PCM    lamina sheet   Lamina sheet   Normal PCM   Bright PCM
PART CODE           X        3010075150           X             X             X         3010075170         X             X


 2) ASSEMBLY URENTHAN REFRIGERATOR DOOR
  FR-521NT
     NON-KEY TYPE

REFRIGERANT                                 R12                                                   R134a
              Dull           High-glossy                  High-glossy   Dull           High-glossy                 High-glossy
COLOR TYPE    lamina sheet   Lamina sheet    Normal PCM   Bright PCM    lamina sheet   Lamina sheet   Normal PCM   Bright PCM
PART CODE           X         3010079100          X             X             X         3010079140         X             X


     KEY TYPE

REFRIGERANT                                 R12                                                   R134a
              Dull           High-glossy                  High-glossy   Dull           High-glossy                 High-glossy
COLOR TYPE    lamina sheet   Lamina sheet    Normal PCM   Bright PCM    lamina sheet   Lamina sheet   Normal PCM   Bright PCM
PART CODE           X         3010079150          X             X             X         3010079160         X             X



   FR-551NT
     NON-KEY TYPE

REFRIGERANT                                 R12                                                   R134a
              Dull           High-glossy                  High-glossy   Dull           High-glossy                 High-glossy
COLOR TYPE    lamina sheet   Lamina sheet    Normal PCM   Bright PCM    lamina sheet   Lamina sheet   Normal PCM   Bright PCM
PART CODE           X         3010079110          X             X             X         3010079130         X             X


     KEY TYPE

REFRIGERANT                                 R12                                                   R134a
              Dull           High-glossy                  High-glossy   Dull           High-glossy                 High-glossy
COLOR TYPE    lamina sheet   Lamina sheet    Normal PCM   Bright PCM    lamina sheet   Lamina sheet   Normal PCM   Bright PCM
PART CODE           X        3010079170           X             X             X        3010079180          X             X




                                                                 9
OPERATION AND FUNCTIONS

     CONTROL            INPUT         CONTROL
NO                                                                               CONTENTS                                        REMARK
     FUNCTION                         OBJECTS
1    Display         F-PCB            Custom LED
                     Button :TEMP
                     CONTROL But-
                     ton




                                                   1. Normal State
                                                      Initial State ; Both compartments' Icons indicate Middle-mode
                                                      ("1", and "2" are lit.)
                                                   2. TEMP CONTROL Button
                                                       Temperature Regulation of Freshfood Compartment
                                                       Middle-right Icons are lit by pressing the button.

                                                     (1)               2                   3             In winter



                                                   3. Temperature Regulation of Freezer Compartment
                                                       Temperature is regulation by moving the lever to the left and / or the
                                                      right.
                                                       Temperature has nothing to do with PCB control.

2    Temperature     1. TEMP Conrol   COMP F-FAN   1. Temperature regulation by TEMP Control Button.
     Regulation of      Button                        (1)             2             3             In winter
     Freezer         2. R-Sensor
     Compartment     3. RT-Sensor                                                                                               Reference
                                                                                                                                - ON/OFF Diff :
                                                   2. R-Fan is controlled by On/Off-point of each mode.                           Fixed at
                                                                                                                                Micom
                                                   3. On/Off DIFF : 1.0                                                         - STEP Diff :
                                                      ( Middle ("1") OFF-point : 4.0   )                                          Fixed at
                                                                                                                                Micom
                                                   4. Step Difference of Fresh Food Compartment.
                                                                                                                                Comp and
                                                     *1                  2 : 1.0                                                C-fan are
                                                     *2                  3 :1.0                                                 Coworking
                                                     *3                   IN WINTER : 1.0




                                                               10
                                                                                                      OPERATION AND FUNCTIONS




     CONTROL          INPUT            CONTROL
NO                                                                                   CONTENTS                                            REMARK
     FUNCTION                          OBJECTS
3    Defrosting   1. Total Run-time    Defrosting   1. What to be considered in determing Defrosting Period
     Period          of COMP           Mode           1) Total Run-time of COMP : 6, 8, 10, 12, 14 hours
                  2. Running-rate of                  2) Running-rate of COMP (each 2hours' running-rate) :
                     COMP                                 more than 80%
                  3. Total time of                    3) Total time of Door openings : 10 minutes
                     Door openings                    4) Total Time (COMP-On + COMP Off ) : 60 hours
                  4. RT-                              5) Ambient Temperature : more than 35
                     Temperature                      6) In each Error : R1, F1, D1, F3, RT-S, Door-SW Error

                                                    2. Terms to start Defrosting Period
                                                      1) The Defrosting starts with the following conditions, in
                                                         case total COMP-run time passes 6, 8, 10 or 12hours
                                                         - when an Error occurs
                                                         - when running-rate of COMP is more than 80%
                                                         - when total Door-opening time is more than 10minutes
                                                         - when the ambient temperature is more than 35
                                                       2) Defrosting starts unconditionally when total COMP-
                                                          run time passes 14 hours, under the condition taht
                                                          terms of 1) are not satisfied.
                                                       3) Defrosting starts immediately when Total-time
                                                          (COMP-On + Off time) is more than 60 hours, under
                                                          the condition that terms of 1) and/or 2) are not satis
                                                          fied.

4    Defrosting   Defrosting Period    1. COMP                              1.Defrosting Mode                                           C-Fan and
     Mode                              2. R-FAN                                                                                         COMP are co-
                                       3. HEATER                            1) Time : 25minutes                                         working.
                                                       Pre-Cool             2) COMP and R-Fan are On, and HTR is off
                                                                            3) Pre-cool turns off when R-Sensor 2.5



                                                                            1) Heater turns off when D-Sensor 10
                                                       Heater               2) Limit time : 80minutes
                                                      Defrosting            3) Heater continues to be On for 40 minutes of limit time
                                                                               when D-Sensor is in Error
                                                                            4) Limit time
                                                                                   30seconds : Heater continues to be On after
                                                                                  Defrosting regardless of D-Sensor temperature.
                                                                                  40minutes : in case of D1-Error
                                                                                  80minutes : in normal control state




                                                                            1) Time : 4minutes
                                                         Pause              2) COMP and R-Fan are Off.




                                                                            1) Time : 5minutes
                                                      Fan Delay             2) Only COMP is On, While R-Fan is Off.




                                                    2. Output Control and Limit Time of each Defrosting Mode

                                                                 Pre-Cool Heater Defrosting                   Pause         Fan Delay
                                                     COMP        ON           OFF                             OFF           ON
                                                     F-FAN       ON           OFF                             OFF           OFF

                                                     R-FAN       CONTROL      OFF                             OFF           OFF
                                                     HETER       OFF          ON                              OFF           OFF
                                                     Limit Time 50MINUTES (1) 80 MINUTES                      4MINUTES      5MINUTES
                                                                          (2) 40 MINUTES
                                                                              in case of D-Sensor Error




                                                                  11
OPERATION AND FUNCTIONS




     CONTROL             INPUT           CONTROL
NO                                                                                       CONTENTS                                           REMARK
     FUNCTION                            OBJECTS
5    Error Display   1. TEMP             CUSTOM-LED   1.How to start ; open and close refrigerator door 3 times while pressing
     (Displayed on      Control Button                                  REF.SET Button and it starts after 3 seconds.
     C-LED of F-     2. Refrigerorator                2. Display
     PCB)               (Freshfood                        - If any error, characters(Bar-LED) of C-LED are lit.
                         Compartent)                      - In Error Display Mode, the Buzzer beeps in short interval-every
                         Door                               0.1 second at 5 seconds' cycle.
                                                      3. How to finish : doing above 1 again.
                                                      4. It ends by itself 4minutes after start.
                                                      5. All the Error Code is reset by itself when it returns to normal state.
                                                      6. Error Code


                                                      Error Code C-LED                  CONTENTS                Running State
                                                      r1                  "2" of Left   R-S                     Running by 20min.'s
                                                                                        disconnedtion/short-    period according to
                                                                                        circuit                 RT
                                                      d1                  "in win-      D-S                     Heater is On for
                                                                          ter"of Left   disconnection/short-    40min. during
                                                                                        circuit                 Defrosing.
                                                      rt                  "3" of Left   RT-S                    Deletion by RT-Sen-
                                                                                        disconnection/short-    sor
                                                                                        circuit
                                                      door                "1" of        Defective Door S/       Deletion of sensing
                                                                          Right.        W(when S/W senses       Door-S/W
                                                                                        that door opened
                                                                                        more than 1 hours)
                                                      C1                  "2" of Ref.   Abnormal                Normal Running
                                                                                        Cycle(COMP runs
                                                                                        more than 3 hours at
                                                                                        D-3 -5
                                                      F3                  "3" of Right. In case of Heater       Normal Running
                                                                                        Defrosting, when it     (Deletion of Pre-cool
                                                                                        returns to              Mode in Defrosting
                                                                                        Time(80min.), not D-    Mode)
                                                                                        Sensor


                                                      7. Error Control
                                                         1) r1 Error
                                                               Occurrence : in case of R-Sensor disconnection / short-circuit.
                                                               Control it in accordance as ambient temperature.


                                                       RT/S                  In Error     ~13       14~19       20~29           29

                                                       Running-rate           16/24         6/34      14/26       16/24         20/20
                                                       (ON/OFF)


                                                                Dissolution : if R-Sensor is in normal state, it is finished by itself.

                                                           2) rt Error
                                                                 Occurence : RT-Sensor disconnection/short-circuit
                                                                 Control : deletion of control-condition by RT-Sensor
                                                                 Dissolution : If RT-Sensor is in normal state, it is finished by itself.

                                                           3) d1 Error
                                                                Occurrence : D-Sensor disconnection/short-circuit
                                                                Control : by limit time(40min.) of Defrosting-return
                                                                Dissolution : it D-Sensor is in normal state, it is finished by itself.




                                                                     12
                                                                                                      OPERATION AND FUNCTIONS




     CONTROL                INPUT           CONTROL
NO                                                                                     CONTENTS                                             REMARK
     FUNCTION                               OBJECTS
                                                           4) Door Error
                                                                Occurrence : when door-opening is sensed for
                                                                 more than 1 hours
                                                                Control : deletion of Door SW sensing function
                                                                Dissolution : it Door SW open-close is sensed, it ends by itself.
                                                                Display dissolution : after Custom LED Display Mode
                                                                (Door SW should be in normal state if Error Display Mode is to
                                                                 start.)

                                                           5) C1 Error
                                                                Occurrence : when COMP runs continuously for more than 3 hours
                                                                 while D-Sensor is above -5
                                                                Control : normal running
                                                                Dissolution : when D-Sensor temperature is below -5 while
                                                                Comp is Off

                                                           5) F3 Error
                                                                Occurrence : by limit time of 80min. at defrosing ruturn
                                                                Control : deletion of Pre-cool mode at defrosting mode
                                                                Dissolution : the end of defrosting is done by D-Sensor
6    Forced Defrost-    1. Defrosting Key   Defrosting   * A/S(Heater)Forced Defrosting
     ing                                    Mode         1. Start : The defrosting begins by pressing defrosting key
                                                             5 times ( It is impossible in the state of Energy Con sumption Forced
                                                            Defrosting. )
                                                         2. Process
                                                            1) Let Heater On for 30 seconds.
                                                            2) Delete Pre-cool of normal defrosting mode.
                                                         HTR Defrosting             Pause           Fan Delay        Normal Running

                                                         3. Heater turns Off when D-Sensor temperature is more
                                                            than 10 , 30seconds after Heater On.
7    Time Delay of      1. Door Switch      R-FAN        1. F-Fan Time Delay in COMP On/Off
     Electric Devices   2. COMP On/Off                          Fan turs On/Off 1 minute after COMP On/Off




                                                                                                                                     COMP




                                                                                                                                     FFAN




                                                         2. F-Fan/R-Fan Time Delay by Door Switch
                                                                Line check on : After 2 hours of initial run, the function of easy
                                                                door-opening starts.




                                                                     13
OPERATION AND FUNCTIONS




     CONTROL              INPUT          CONTROL
NO                                                                                         CONTENTS                                               REMARK
     FUNCTION                            OBJECTS
8    Initial          1. D-Sensor        Defrosting          1. Defrosting mode starts when D-Sensor        3.5       at initial power supply.   COMP delay for
     Defrosting       2. Initial Power   Mode                   ( It starts from Pre-cool )                                                      6min at initial
                        Supply                                                                                                                   defrosting

9    Explanation      1. TEMP Control    Electric Devices    1. Start : Press both buttons for 3 seconds after initial power supply
     after Delivery      Button                                 ( plug-in ).
                      2. Power Cord
                                                             2. Electric devices turn Off for 3 hours.

                                                             3. Display works in normal way.

10   Prevention of                       COMP                1. COMP does not restart after COMP Off, though F-Sensor turn On.                   6 min.delay
     COMP Restart

11   Buzzer Alarm     1. Button on F-    Buzzer              1. Buzzer rings by perssing F-PCB Buttons.
                         PCB                                 2. Buzzer rings for 1 second after initial power
                      2. Door Switch                             suppluy(plug-in)
                                                             3. Buzzer rings for 1 second at the start of A/S Forced
                                                                Defrosting.
                                                             4. Buzzer rings every 1 minute after door opening.
                                                                ( It rings within 5 minutes and ring-time is prolonged as
                                                                  time passes)
                                                             5. Buzzer makes short ring every 5 seconds in Error
                                                                Display.
12   Demonstration    1. Door Switch     Electric Devices    1. Start : open and close Refrigerator [ Freshfood                                  6 minutes delay
     Function         2. TEMP Control                           Compartment ] Door 5 times while pressing TEMP
                         Button                                 Control Button.

                                                             2. Control
                                                               1) Electric devices turn Off except for R-Fan.

                                                              2) Fan Control
                                                                                       Door Open           Door Close
                                                                     R-FAN                 ON                   OFF

                                                             3. Dissolution :
                                                               1) Open and close Refrigerator [ Freshfood
                                                                  Compartment ] Door 5 times while pressing REF.SET
                                                                  Button in Demonstration mode.
                                                               2) Supply the power again ( plug-out and plug-in )

13   Control of R-    1. Slide           Control Resis-      1. In case of Weak-refrigeration ( though R-Fan and Comp
     Sensor Off-         SW(SW1) on      tance of R-Sen-         work on and on ), the following actions are to be done.
     Point               M-PCB           sor "2" Off-Point   2. Resistance R13 : Control Resistance of R-Sensor
                                                                Middle ("2") Off-point ( 4.0 , 31.4 )
                                                             3. Resistance R14 : reduceing R-Sensor Resistance by
                                                                1.5 in case of weak-Refrigeration ( 2.5 , 2.15 )
                                                             4. SW1 : during A/S, if SW1 is opened, R-Sensor Middle Off-
                                                                point decreases by 1.5 .
                                                             5. Switch Status and R-Sensor Middle Off-point

                                                                   Switch Status                   R-Sensor Middle Off-Point
                                                              Normal/Using Jig                  4.0
                                                              In Weak-refrigeration             2.5




                                                                         14
                                                                                                          YELLOW
                           RED
      F-MOTOR
                        BLUE
                                                                                                                                                                    1. WIRING DIAGRAM

                                                                                                                                                    WHITE
                        RED                                                                       WHITE            WHITE
                                                                                                                                                                                        DIAGRAM



      C-MOTOR
                       GREEN
                                                                            BROWN
                                                                 DR-S/W
                                                                                                                                  OR

                                                                            RED
                                                                 D-HTR
                                                                            YELLOW
                   GRAYx2                                        COMP
           R-HTR
                   WHITEx2                                                  WHITE
      R1-SENSOR                                           AC INPUT                                     GRAY

                                                                            BLACK              BLACK                         YELLOW
                                                                 COMM
                     BLUEx2
     D-SENSOR                                                                                                                                       BROWN




                                                                                       WHITE




15
                                                                                                                             YELLOW         OR

                       ORANGE
                                                                                                                                                             PLUG
                                                                            DEFROST
                                                                            HEATER
                                                                                                                                                    GN/YW

                   8 PIN




                                                          BLUE




                                 BLUE
                                                 GRE EN
                                                                    WHITE




                                        GREE N
                                                                                      GRAY
                                                                                                                                                    L/BLUE
                                                                                                                                       OR
                                                                             TEMP                             BLACK
                                                                             FUSE
                                                                                                                                                    BLACK


                                                                             BLACK
                                                                                                                           COMPRESSOR


                                                                                                                                            BLACK
                                 DIAGRAM



2. CIRCUIT WIRING DIAGRAM




                            16
                          DIAGRAM



3.AIR FLOW DIAGRAM




                     17
 DIAGRAM



4. REFRIGRANT CYCLE DIAGRAM




                                       C
                                       A       A
      C                                P   E
                H                          V   C
      O                                I       C   S
                O         W                A
      M                       D        L       U   U
                T         I                P
      P                       R        L       M   C
                          -                O
      R          P        C   Y        A       U
                                           R       P
      E          I        O   E        R       L
                                           A       I
      S          P        N   R        Y       A
                                           T       P
      S          E                             T
                                       T   O       E
      O                                        O
      R                                U   R
                                               R
                                       B
                                       E




                                  18
 DIASSEMBLY AND ASSEMBLY
1) FREEZER & REFRIGEATOR DOORS
    Insert flat type (-) screw driver between Hinge
   cover and Cabinet surface to remove the Cover
   ( Be careful not to break the hooks of Cover and
     not to damage the Cabinet surface. )




    Remove 4 bolts with 10mm wrench.
    Disconnect Connector Housing.
    Lift F-Door a little to remove it.




    Unfasten Hinge Pin with 6mm wrench.




    Lift R-Door up a little to remove it.




                                                      19
 DIASSEMBLY AND ASSEMBLY



2) DOOR HANDLES
    Insert rectangular bent tool whose diameter is less
   than 4mm into the hole of Handle to remove the
   Handle Decorator.




    Pull out Handle Decorator from up to down.
    Be careful not to damage the surface of Handle.
     Once it is peeled or damaged, corrosion may occur
     from metal parts beneath the handle.




    Remove the 2 Handle screws.
    See to it that the screws are fastened well when
    reassembling the handle.




                                                       20
                                                           DIASSEMBLY AND ASSEMBLY



3) FREEZER LOUVER
    Push smothly the locker of light bulb cover and
    Remove it




    Remove the screw cover on the top left using
    screw driver ( "-" type ).
    Loosen wire tie on the left.




    Remove the screw using driver. ( "+" type )




    Remove the screw on the light bulb base.




                                                      21
 DIASSEMBLY AND ASSEMBLY




    Pull the housing by pressing the locker smoothly.




    Remove the louver.




4) REFRIGERTATOR CONTROL BOX
    Remove the light bulb cover by pushing the locker
    with screw driver.




    Remove the screws on the light bulb base.




                                                        22
                                                           DIASSEMBLY AND ASSEMBLY



5) EXCHANGE OF TEMPERATURE FUSE
    Remove fuse fixing clip down left of evaporator




    Separate temperature fuse out of fixing clip.




    Pull out temperature fuse connector of 2 wires.




                                                      23
 DIASSEMBLY AND ASSEMBLY



6) EVAPORATOR
    Place any sheet on freezer compartment floor to
    protect it.
    Remove 2 screws left right of evaporator.




    Cut black gum out.




    Pull pipes about 50 mm forward.
    Disconnect pipes by unsoldering them.




                                                      24
                                                            DIASSEMBLY AND ASSEMBLY



7) DEFROST HEATER
    Remove connector of gray wire on the top left.




    Remove connector of white wire on the top right.




    Remove defrosting sensor on the top right of
    evaporartor.




                                                       25
 DIASSEMBLY AND ASSEMBLY



    Pull evaporator forward slowly until defrosting
    heater appears.
    Be careful not to damage suction pipe
    and capillary pipe.




    Pull heater fixing rubbers forward.




    Straighten with screw driver left 2 hooks of
    aluminum plate, then right hooks are open of itself.




8) CUBIC DUCT
    Insert screw driver into the gap to pull out
    Be careful not to break the hook




                                                      26
                                                             DIASSEMBLY AND ASSEMBLY



9) SIDE LOUVER
    Pull louver forward slowly.
    Be careful not to damage sealing sponge stripes




10) FRONT CONTROL PANEL
     Place any sheet right of panel to protect surface
     of it.
     Insert small screw driver into the gap to lift panel
     windows up.
     Insert another driver into the gap and move it left
     loosen 2 hooks.
     Pull window out smoothly.




     Remove 2 screws.




     Lift up panel to remove.




                                                        27
DIASSEMBLY AND ASSEMBLY



    Remove connector.




    Remove screws on the back of panel.




11) COMPRESSOR
    Remove Machine-room Cover screws.
    Pull the cover up to remove.




    Remove P-Relay Band by pressing it up
    toward the Compressor.
    Remove Relay Assembly from Compressor.
    Cut out Service Pipe and tiny pipe of Dryer.
    Remove Compressor Pipes using soldering torch.
    Remove 4 Compressor Washers.




                                                28
                                                            DIASSEMBLY AND ASSEMBLY



12) WIRE-CONDENSOR & C-FAN
     Remove the 2 Case screws using cross type
     screw driver




     Remove Wir-condenser pipes using soldering
     torch.
     Cut out Dryer fixing cable.




     Turn the Drain Hose by 90degrees to remove.
     Press the Housing Locker down to remove it.
     Pull out Wire-condenser.
     Be careful not to damage pipes when pulling out
     the Condenser.




     Press the Fan-cover fixing hook using flat type
     driver.




                                                       29
DIASSEMBLY AND ASSEMBLY




   Remove the Bell-mouth fixing screw.
   Remove Bell-mouth by pulling them aside.




   Press the Motor Band down to remove it.
   Lift the Motor up to remove.




                                              30
 EXPLODED VIEW AND PARTS LIST

1. TOTAL EXPLODED VIEW



                                                                                                                                                                                  56


                                 FRP-440(FR-521NT)                        F ROOM                                                                                                  57
                                                                                                                                                                                                                                 13

                                                                                                                                                                                                                                 12

                                                                                                                                                                                                                                 11
                                                                                                                                                                                                         6
                                                                                                                                                                                  58

                                 FRP-480(FR-551NT)                                                                                                                           59
                                                                                                                                                                                                                                 7
                                                                                                                                                                       60

                                                                                                                                                                61
                                                                                                                                                                                                                                 5
                                                                                                                                                           62                               1
                                                                                                                                                      63

                                                                                                                                                 64

                                                                                                                                            65                                                                4
                                                                                                                                       66
                                                                                                                                                                                                              3
                                                                                                                                                                                                2
                                                                                                                                 67

                                                                                                                           68

                                                                                                                      69

                               DOOR                                                                              70

                                                                                                            71
                                                                                                                                                 76
                                                                                                       72
                                                                121
                                                    116                                           73                                             77
                                                                                                                                                                                                                                                 26
                                                                                             74                                                                                                                   14
                                                                120                                                                              78
                                       NE                                               75                                                                                                                                                       27
                                         W                      119
                                             TA
                                               NK
                                                                                                                                                 79
                                                                                                                                                                                                                                                 28
                                                                118
                                                                                                                                            80
                                                                117                                                                                                                                               15                             29
                                                                                                                                                                 81          



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