Service Manuals, User Guides, Schematic Diagrams or docs for : Daewoo KOR KOR-637V0S & 633V0S KOR-637V0S & 633V0S

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KOR-637V0S & 633V0S


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                          S/M No. : R637V0S001




      Service Manual
      Microwave Oven
      Model: KOR-637V0S
             KOR-633V0S




 Caution
 : In this Manual, some parts can be changed for improving, their
   performance without notice in the parts list. So, if you need the
   latest parts information,please refer to PPL(Parts Price List) in
   Service Information Center (http://svc.dwe.co.kr).


DAEWOO ELECTRONICS CO., LTD.
http : //svc.dwe.co.kr Jan. 2002
         PRECAUTIONS TO BE OBSERVED BEFORE AND
         DURING SERVICING TO AVOID POSSIBLE
         EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
         (a) Do not operate or allow the oven to be operated with the door open.
         (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other micro-
             wave source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and
             sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5)
             Evidence of dropping or abuse.
         (c) Before turning on power to the microwave oven for any service test or inspection within the microwave gen-
             erating compartments, check the magnetron, wave guide or transmission line, and cavity for proper align-
             ment, integrity, and connections.
         (d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
             and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
             before the oven is released to the owner.
         (e) A microwave leakage check to verify compliance with the Federal performance standard should be per-
             formed on each oven prior to release to the owner.




     TABLE OF CONTENTS
SAFETY AND PRECAUTIONS ...........................................................................................................................................2
   FOR SAFE OPERATION ......................................................................................................................................2
   FOR SAFE SERVICE PROCEDURES .................................................................................................................2
SPECIFICATIONS ...............................................................................................................................................................3
EXTERNAL VIEW................................................................................................................................................................4
   OUTER DIMENSION.............................................................................................................................................4
   FEATURE DIAGRAM ............................................................................................................................................5
   CONTROL PANEL ................................................................................................................................................6
INSTALLATION ...................................................................................................................................................................8
OPERATIONS AND FUNCTIONS.......................................................................................................................................9
IMPORTANT SAFETY INSTRUCTIONS FOR STERILIZATION ......................................................................................10
DISASSEMBLY AND ASSEMBLY....................................................................................................................................11
INTERLOCK MECHANISM AND ADJUSTMENT.............................................................................................................21
TROUBLE SHOOTING GUIDE .........................................................................................................................................22
MEASUREMENT AND TEST ............................................................................................................................................27
   MEASUREMENT OF THE MICROWAVE POWER OUTPUT ............................................................................27
   MICROWAVE RADIATION TEST .......................................................................................................................28
   COMPONENT TEST PROCEDURE ...................................................................................................................29
WIRING DIAGRAM............................................................................................................................................................30
PRINTED CIRCUIT BOARD..............................................................................................................................................31
   CIRCUIT CHECK PROCEDURE ........................................................................................................................31
   PCB CIRCUIT DIAGRAM....................................................................................................................................35
   P.C.B. LOCATION NO ........................................................................................................................................36
EXPLODED VIEW AND PARTS LIST...............................................................................................................................37
   DOOR ASSEMBLY .............................................................................................................................................37
   CONTROL PANEL ASSEMBLY..........................................................................................................................37
   TOTAL ASSEMBLY.............................................................................................................................................37



                                                                                       1
SAFETY AND PRECAUTIONS
1. FOR SAFE OPERATION
 Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may
 cause serious bodily injury to the operator.
 IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE.
 (Only a trained service personnel should make repairs.)
     (1) A broken door hinge.
     (2) A broken door viewing screen.
     (3) A broken front panel, oven cavity.
     (4) A loosened door lock.
     (5) A broken door lock.
 The door gasket plate and oven cavity surface should be kept clean.
 No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven.
 DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN.
 The microwave oven has concealed switches to make sure the power is turned off when the door is opened.
 Do not attempt to defeat them.
 DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.

2. FOR SAFE SERVICE PROCEDURES
 1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the
    oven.
 2. If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the
    oven.
      (a) inform the manufacturer, importer or assembler,
      (b) repair the unit at no cost to the owner,
      (c) attempt to ascertain the cause of the excessive leakage,
      (d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.
 3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact
    the manufacturer and CDRH immediately.




  IMPORTANT
  The wire in this mains lead coloured in accordance with the following code.
  Green-and-yellow : Each
  Blue               : Neutral
  Brown              : Live

  As the colours of the wires in the manins lead of this appliance may not correspond with the coloured markings
  identifying the terminals in your plug, proceed as follows.
  The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with
  the letter `E', earth symbol or coloured green-and-yellow.
  The wire which is coloured blue must be connected to the terminal which is marked with the letter `N' or coloured
  black.
  The wire which is coloured brown must be connected to the terminal which is marked with the letter `L' or
  coloured red.



  NOTE
  This oven is designed for counter-top use only.




                                                            2
SPECIFICATIONS
 MODEL                                            KOR-637V0S                                   KOR-633V0S
 POWER SUPPLY                                    120V~60Hz, SINGLE PHASE WITH GROUNDING
                       MICROWAVE                                              1,200W
 POWER                 GRILL
 CONSUMPTION           COMBINATION
                       COMBINATION                                              10W
 MICROWAVE ENERGY OUTPUT                                                       800W
 MICROWAVE FREQUENCY                                                        2450MHz
 OUTSIDE DIMENSIONS (W x H x D)        465 x 279 x 360 mm (18.3 x 11.0 x 14.2 in)   465 x 279 x 365 mm (18.3 x 11.0 x 14.4 in)
 CAVITY DIMENSIONS (W x H x D)                          290 x 220 x 306 mm (11.4 x 8.7 x 12.0 in)
 NET WEIGHT                                                     APPROX. 12.3kg (27.2 Ibs.)
 TIMER                                                                  59 MIN. 00 sec.
 FUNCTION SELECTIONS                                                     MICROWAVE
 POWER SELECTIONS                                                           5 LEVELS
 CAVITY VOLUME                                                              0.7 Cu. Ft.

* SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.




                                                  3
EXTERNAL VIEW
1. OUTER DIMENSION
   (1) KOR-637V0S




                       465                   360




                               279




  (2) KOR-633V0S




                     465/495                 365/392
                                   279/294




                               4
2. FEATURE DIAGRAM




1 SAFETY INTERLOCK SYSTEM
2 DOOR SCREEN
  Allows viewing of food. The screen is transparent to light, but prevents microwaves escaping.
3 DOOR LATCH
  When the door is closed, it will automatically shut off. If the door is opened while the oven operating, the magnetron
  tube will immediately stop operating.
4 OVEN CAVITY
5 DOOR SEAL
  Door seal surfaces prevent microwave escaping from the oven cavity.
7 GLASS COOKING TRAY
  Made of special heat resistant glass. The tray can be easily removed for cleaning. Make sure it is correctly
  positioned(indentation) before operating. Place food in a suitable container(dish ) on the tray.
8 ROLLER GUIDE
  Supports the glass cooking tray.
9 COUPLER
  This fits over the shaft in the center of the ovens cavity floor. This is to remain in the oven for all cooking.
0 UV LAMP
q CONTROL PANEL




                                                                5
3. CONTROL PANEL
   (1) KOR-637V0S




                                                                                                            5


                                                           M/W        DEF.     LOCK      PURIFI    g




                                                     AUTO COOK            POWER/                  CLOCK
                                                                         DEFROST

                                   1                                                                        4
                                   3
                                                    1. Dinner Plote                  STERILIZATION
                                                    2. Soup
                                                    3. Beverage                                             2
                                                    4. Fresh Vegetable




                                                                             i g h t / T i me
                                                                       We



                                                                                                            8



                                                                                                  START/
                                                    STOP/CLEAR                                  EASY COOK

                                   6                                                                        7




1 AUTO COOK
  Used to cook using a program or to reheat.
2 STERILIZATION
  Used to sterilize baby bottle, cup, plate, etc.
3 POWER/DEFROST
  Used to set power level and to defrost foods by weight or time.
4 CLOCK
  Used to set clock.
5 DISPLAY
  Cooking time, power level, indicators and present time are displayed.
6 STOP/CLEAR
  Used to stop the oven operation or to erase all entries.
7 START/EASY COOK
  Used to start the oven operation and also increase the reheat time by 30 seconds.
8 DIAL KNOB
  Used to set the time and weight.


                                                                                6
   (2) KOR-633V0S




                                                               KOR-633V




                                                                          AUTO COOK

                                                                                           1
                                                 1. Dinner Plate
                                                 2. Soup
                                                 3. Beverage
                                                 4. Fresh Vegetable

                                                                       STERILIZATION

                                                                                           2
                                                                      POWER/DEF.

                                                                                           3
                                                                                   CLOCK


                                                                                           4
                                                                                           5
                                       M/W   DEF. LOCK STERIL. g

                                                                                           6
                                                                                 STOP/
                                                                                 CLEAR


                                                                                           7
                                                                        START/
                                                                      EASY COOK




                                             Weight/
                                              Time

                                                                                           8




1 AUTO COOK
  Used to cook using a program or to reheat.
2 STERILIZATION
  Used to sterilize baby bottle, cup, plate, etc.
3 POWER/DEF.
  Used to set power level and to defrost foods by weight or time.
4 CLOCK
  Used to set clock.
5 DISPLAY
  Cooking time, power level, indicators and present time are displayed.
6 STOP/CLEAR
  Used to stop the oven operation or to erase all entries.
7 START/EASY COOK
  Used to start the oven operation and also increase the reheat time by 30 seconds.
8 DIAL KNOB
  Used to set the time and weight.


                                                                               7
INSTALLATION
1. Steady, flat location.
  This microwave oven should be set on a steady, flat surface.
  This microwave oven is designed for counter top use only.
2. Leave space behind and side.
  All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and,
  eventually, cause failure.
3. Away from radio, and TV sets
  Poor television reception and radio interference may result if the oven is located close to a TV, radio, antenna, or
  feeder and so on. Position the oven as far from them as possible.
4. Away from heating appliances and water taps
  Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be
  adversely affected and breakdowns occur.
5. Power supply
  



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