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KOR-63470S


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     Service Manual
     Microwave Oven
     Model: KOR-63470S




DAEWOO ELECTRONICS CO., LTD.
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         PRECAUTIONS TO BE OBSERVED BEFORE AND
         DURING SERVICING TO AVOID POSSIBLE
         EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
         (a) Do not operate or allow the oven to be operated with the door open.
         (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other micro-
             wave source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and
             sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5)
             Evidence of dropping or abuse.
         (c) Before turning on power to the microwave oven for any service test or inspection within the microwave gen-
             erating compartments, check the magnetron, wave guide or transmission line, and cavity for proper align-
             ment, integrity, and connections.
         (d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
             and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
             before the oven is released to the owner.
         (e) A microwave leakage check to verify compliance with the Federal performance standard should be per-
             formed on each oven prior to release to the owner.




     TABLE OF CONTENTS
SAFETY AND PRECAUTIONS ...........................................................................................................................................2
   1. FOR SAFE OPERATION ..................................................................................................................................2
   2. FOR SAFE SERVICE PROCEDURES .............................................................................................................2
SPECIFICATIONS ...............................................................................................................................................................3
EXTERNAL VIEW................................................................................................................................................................4
   1. OUTER DIMENSION.........................................................................................................................................4
   2. FEATURE DIAGRAM ........................................................................................................................................4
INSTALLATION ...................................................................................................................................................................5
OPERATIONS AND FUNCTIONS.......................................................................................................................................6
DISASSEMBLY AND ASSEMBLY......................................................................................................................................7
INTERLOCK MECHANISM AND ADJUSTMENT.............................................................................................................14
TROUBLE SHOOTING GUIDE .........................................................................................................................................15
MEASUREMENT AND TEST ............................................................................................................................................17
   1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ........................................................................17
   2. MICROWAVE RADIATION TEST ...................................................................................................................18
   3. COMPONENT TEST PROCEDURE ...............................................................................................................19
WIRING DIAGRAM............................................................................................................................................................20
EXPLODED VIEW AND PARTS LIST...............................................................................................................................21
   1. DOOR ASSEMBLY .........................................................................................................................................21
   2. CONTROL PANEL ASSEMBLY......................................................................................................................21
   3. TOTAL ASSEMBLY.........................................................................................................................................21




                                                                                       1
SAFETY AND PRECAUTIONS
1. FOR SAFE OPERATION
 Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may
 cause serious bodily injury to the operator.
 IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE.
 (Only a trained service personnel should make repairs.)
     (1) A broken door hinge.
     (2) A broken door viewing screen.
     (3) A broken front panel, oven cavity.
     (4) A loosened door lock.
     (5) A broken door lock.
 The door gasket plate and oven cavity surface should be kept clean.
 No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven.
 DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN.
 The microwave oven has concealed switches to make sure the power is turned off when the door is opened.
 Do not attempt to defeat them.
 DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.

2. FOR SAFE SERVICE PROCEDURES
 1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the
    oven.
 2. If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the
    oven.
      (a) inform the manufacturer, importer or assembler,
      (b) repair the unit at no cost to the owner,
      (c) attempt to ascertain the cause of the excessive leakage,
      (d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.
 3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact
    the manufacturer and CDRH immediately.




  IMPORTANT
  The wire in this mains lead coloured in accordance with the following code.
  Green-and-yellow : Earth
  Blue             : Neutral
  Brown            : Live
  As the colours of the wires in the manins lead of this appliance may not correspond with the coloured markings
  identifying the terminals in your plug, proceed as follows.
  The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with
  the letter `E', earth symbol or coloured green-and-yellow.
  The wire which is coloured blue must be connected to the terminal which is marked with the letter `N' or coloured
  black.
  The wire which is coloured brown must be connected to the terminal which is marked with the letter `L' or
  coloured red.



  NOTE :
  The oven is designed for counter-top use only.




                                                            2
SPECIFICATIONS
 MODEL                                                              KOR-63470S
 POWER SUPPLY                           230V~50Hz, SINGLE PHASE WITH EARTHING
                        MICROWAVE       1,200 W
 POWER CONSUMPTION      GRILL
                        COMBINATION
 MICROWAVE ENERGY OUTPUT                800W
 MICROWAVE FREQUENCY                    2450MHz
 OUTSIDE DIMENSIONS (W X H X D)         465 x 279 x 360 mm (18.3 x 11.0 x 14.2 in)
 CAVITY DIMENSIONS (W X H X D)          290 x 220 x 306 mm (11.4 x 8.7 x 12.0 in.)
 NET WEIGHT                             Approx. 13 kg (28.7 Ibs.)
 TIMER                                  60 min. Dual Speed
 FUNCTION SELECTIONS                    MICROWAVE
 POWER SELECTIONS                       7 LEVELS
 CAVITY VOLUME                          0.7 Cu. Ft.
* SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.




                                               3
EXTERNAL VIEW
1. OUTER DIMENSION




2. FEATURE DIAGRAM




                           3    5                                            1




                                                                                                       9



                                                                                                      10




                                2      4           7    8    6




1. Safety interlock system                                       6. Glass cooking tray - Made of special heat resistant
                                                                    glass. Food in a proper receptacle is placed on this
2. Door viewing screen - Allows viewing of food. The
                                                                    tray for cooking.
   screen is designed so that light can pass through, but
   not the microwave.                                            7. Roller guide - This must always be used for cooking
                                                                    together with the glass cooking tray.
3. Door hook - When the door is closed, it will automati-
   cally shut off. If the door is opened while the oven is       8. Coupler - This fits over the shaft in the center of the
   operating, the automatically shut off.                           ovens cavity floor. This is to remain in the oven for all
                                                                    cooking.
4. Oven cavity
                                                                 9. Knob V.P.C - Used to select a microwave power level.
5. Door seal - Door seal maintains the microwave energy
   within the oven cavity and prevents microwave leak-           10. Knob timer - Used in setting cooking time for all func-
   age.                                                              tion.


                                                             4
INSTALLATION
1. Steady, flat location
  This microwave oven should be set on a steady, flat surface.
  This microwave oven is designed for counter top use only.


2. Leave space behind and side
  All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually,
  cause oven failure.


3. Away from Radio and TV sets
  Poor television reception and radio interference may result if the oven is located close to a TV, Radio, antenna or feeder
  and so on.


4. Away from heating appliances and water taps
  Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be
  adversely affected and breakdowns occur.


5. Power supply
 Check your local power source.
  This microwave oven requires a current of approximately 6 amperes, 230Volts, 50Hz grounded outlet.
 Power supply cord is about 0.8 meters long.
 The voltage used must be the same as specified on this oven. Using a higher voltage may result in a fire or other acci-
  dent causing oven damage. Using low voltage will cause slow cooking, We are not responsible for damage resulting from
  use of this oven with a voltage of ampere fuse other than those specified.
 This appliance is supplied with cable of special type, which, if samaged, must be repaired with cable of same type.
   Such a cable can be purchased from DAEWOO and must be installed by a Qualified Person.


6. Examine the oven after unpacking for any damage such as:
  A misaligned door, broken door or a dent in cavity.
  If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.


7. Do not operate the oven if it is colder than room temperature
  (This may occur during delivery in cold weather.) Allow oven to become room temperature before operating.




EARTHING INSTRUCTIONS
  This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock
  by providing an escape wire for the electric current. This appliance is equipped with a cord having a earthing wire with a
  earthing plug. The plug must be plugged into an outlet that is properly installed ant earthed.




   WARNING
   Improper use of the earthing plug can result in a risk of electric shock. Consult a qualified electrician or serviceman if
   the earthing instructions are not completely understood, or if doubt exists as to whether the appliance is properly
   earthed, and either:If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade
   earthing plug, and a 3-slot receptacle that will accpt the plug on the appliance. The marked rating of the extension
   cord should be equal to or greater than the electrical rating of the appliance, or Do not use an extension cord.




                                                               5
OPERATIONS AND FUNCTIONS
1. Connect the main lead to an electrical outlet.
2. After placing the food in a suitable container, open the oven door          NOTE
   and put it on the glass tray. The glass tray must always be in              1. When setting timer for less than 2 minutes,
   place during cooking.                                                          tum the timer past 2 minutes and then
3. Close the door securely.                                                       return to the correct timer setting.

4. Choose cooking power level by setting V.P.C knob to the desired
   position. Refer to cookbook for recommended power levels.
5. Determine cooking time. Consult cookbook for recipe timing.
   Oven light turns on and cooling fan starts to operate. Microwave
   cooking starts.
6. You may open the door while the oven is operating. As soon as
   the door is opened, the safety mechanisms stop the generation of
   microwave power and the operation of cooking timer.
  If you wish to change the time during cooking, simply adjust the
  timer to the desired time.
7. When the timer reaches zero, a bell will ring and the unit will turn        2. Various clicking noises may be heard
   off. Oven light turns off. If additional cooking time is needed and            when turning V.P.C knob. This is normal
                                                                                  and does not affect the operation of your
   the door is closed, the oven will automatically start when the timer
                                                                                  microwave oven.
   is reset.




    Make sure the oven is properly installed and plugged into the electrical outlet.



Variable power cooking
ON and OFF cycle time of mechanical V.P.C switch is 30 seconds.
When the V.P.C knob is set to the desired position and timer knob to the desired position, the V.P.C switch has a cycle
(ON/OFF time(sec.)) listed below.


                               Variable power setting                                  Approximate Percentage

              Power level                      Symbol (KOR-63470S)                              of Power

                  HIGH                                   MAX                                      100%

               MED HIGH                                  700W                                      88%

                MEDIUM                                   580W                                      73%

              LOW STAGE                                  470W                                      59%

               DEFROST                                                                             17%

                 HEAT                                                                              26%

          GENTLE HEATING                                                                           18%




                                                                6
DISASSEMBLY AND ASSEMBLY
Cautions to be observed when trouble shooting.
Unlike many other appliances, the microwave oven is high-voltage, high-current equipment.
It is completely safety during normal operation.
However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit.
You are asked to observe the following precautions carefully.

1. Always remove the power plug from the outlet before servicing.
2. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side.
3. Discharge the high voltage capacitor before touching any oven components or wiring.

   (1) Check the grounding.
       Do not operate on a 2-wire extension cord.
       The microwave oven is designed to be used with grounded.
       It is imperative, therefore, to make sure it is grounded
       properly before beginning repair work.
   (2) Warning about the electric charge in the high voltage capacitor.
       For about 30 seconds after the operation stopped and electric
       charge remains in the high voltage capacitor.
       When replacing or checking parts, short between oven chassis and
       the negative high terminal of the high voltage capacitor, by using a
       properly insulated screwdriver to discharge.

4. When the 12A fuse is blown out due to the operation of the monitor
   switch; replace primary interlock switch, secondary interlock switch and
   interlock monitor switch.
5. After repair or replacement of parts, make sure that the screws are
   properly tightened, and all electrical connections are tightened.
6. Do not operate without cabinet.




   CAUTION : Service personnel should remove their watches whenever working close to or replacing the magnetron.



   CAUTION : When servicing the appliance, need a care of touching or replacing high potential parts because of
             electrical shock or exposing microwave. These parts are as follows - HV Transformer, Magnetron,
             HV Capacitor, HV Diode, HV fuse.




                                                            7
1. To remove cabinet
  1) Remove three screws on cabinet back.
  2) Push the cabinet backward.




2. To remove door assembly
  1) Remove two screws which secure the stopper hinge top.
  2) Remove the door assembly from top plate of cavity.
  3) Reverse the above for reassembly.


  NOTE : After replacing the door assembly, perform a check of
         correct alignment with the hinge and cavity front plate.



3. To remove door parts.




 REF NO.      PART CODE             PART NAME                         DESCRIPTION   Q'TY   REMARK
   A01        3512203850       FRAME DOOR                    ABS XR-401, H-2938      1
   A02        3517005620       BARRIER-SCREEN*O              TEMP GLASS T3.2         1
   A03        3515204100       STOPPER HINGE*T AS            KOR-63150S              1
   A04        3511706120       DOOR PAINTING AS              KOR-634R0S              1
   A05        3517002800       BARRIER-SCREEN*I              PE 0.1T                 1
   A06        3512300200       GASKET DOOR                   PP                      1
   A07        3513100730       HOOK                          POM BLACK               1
   A08        3515101310       SPRING HOOK                   HSW-3                   1
   A09        7001503310       SCREW MACHINE                 PAN 5X33 MFZN           2
   A10        3512603210       HANDLE DOOR                   ALUMITE                 1
   A11        3511601500       DECORATOR LOGO                AL T1.5                 1
   A12        3511604610       DECORATOR DOOR*U              STS T0.6                1
   A13        3511604600       DECORATOR DOOR*T              STS T0.6                1
   A14        3516003940       SPECIAL DOUBLE TAPE           SI-161 T0.15 27MM       1



                                                         8
  (1) Remove the gasket door from door weld as.
  (2) Remove the barrier screen inner from weld as.
  (3) Remove the door frame from door weld as.
  (4) Remove the stopper hinge top from door weld as.
  (5) Remove the spring and the hook.
  (6) Remove the barrier screen outer from door frame.
  (7) Reverse the above steps for reassembly.


4. Method to reduce the gap between the door seal and the oven front surface.
  (1) To reduce gap located on part `A'
      



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