Service Manuals, User Guides, Schematic Diagrams or docs for : Daewoo Сhassis SP SP-200H SP-200H

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SP-200H


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                S/M NO. : DSP200HEF0


Service Manual
42" PLASMA PDP TV
CHASSIS : SP-200H
MODEL : DPP-4273NHS




 NEC AUSTRALIA Pty. Ltd.
                        Aug. 2004
                                        Contents
I. Parts with the exception of MODULE
1. Safety Precautions                                                         2
2. Product Specification                                                      3
   2-1. SPECIFICATION                                                         3
   2-2. Available Input Signal                                                5
3. BLOCK DIAGRAM                                                              6
4. Description Of A/V and power                                               7
   4-1. Block Diagram of main IC and TP                                       7
   4-2. Overview                                                              8
   4-3. POWER PCB                                                            16
   4-4. Interface with PDP module                                            18
5. SERVICE MODE                                                              19
   5-1. Checking initial menu data                                           19
   5-2. Entering SERVICE MODE                                                20
   5-3. Description Of SERVICE MODE Items                                    22
6. Adjusting Method                                                          25
   6-1. Adjusting WHITE BALANCE                                              25
   6-2. Adjusting POWER PCB                                                  26
7. SOFTWARE UPGRADE Method                                                   28
8. Main PCB Trouble Diagnosis                                                31
   8-1. MAIN & SUB PCB Trouble Diagnosis                                     31
   8-2. POWER PCB Trouble Diagnosis                                          38
9. TROUBLE DIAGNOSIS                                                         39
   9-1. Facts You Must Know When Diagnosing And Repairing                    39
   9-2. Typical Symptoms of PCB problem or bad Connection                    39
   9-3. Trouble Diagnosis and Repairing Method for Representative Symptoms   40
10. ASSEMBLY LIST                                                            45
11. STRUCTURE OF PDP SET                                                     46
12. EXPLODED VIEW                                                            51


 II. Parts of MODULE
1. Confirmation Manual
2. Repair Manual




                                               -1-
I. Parts with the exception of MODULE
1. Safety Precautions

1. Safety Precautions

(1) When moving or laying down a PDP Set, at least two people must work together. Avoid
    any impact towards the PDP Set.

(2) Do not leave a broken PDP Set on for a long time. To prevent any further damages, after
    checking the condition of the broken Set, make sure to turn the power (AC) off.

(3) When opening the BACK COVER, you must turn off power (AC) to prevent any electric
    shock. When PDP is operating, high voltage and high current inside the Set can cause
    electric shocks.

(4) When loosening screws, check the position and type of the screw. Sort out the screws and
    store them separately for reassembling. Because screws holding PCBs are working as
    electric circuit GROUNDING, make sure to check if any screw is missing when
    assembling/reassembling. Do not leave any screws inside the set.
(5) If you open the BACK COVER, you will see a
   Panel Gas Exhaust Tube (Picture. 1-1) inside
   the bracket. If this part is damaged, the entire
   PDP PANEL must be replaced. Therefore,
   when working with the set, be careful not to
   damage this part.


Picture 1-1. Panel Gas Exhaust Tube


(6) A PDP Set contains different kinds of


   connector cables. When connecting or disconnecting cables, check the direction and
   position of the cable beforehand.


(7) Connect/disconnect the connectors slowly with care especially FFC (film) cables and FPC
    cables. Do not connect or disconnect connectors instantaneously with force, and handle
    them carefully for reassembling.


(8) Connectors are designed so that if the number of pins or the direction does not match,
    connectors will not fit. When having problem in plugging the connectors, check their kind,
    position, and direction.




                                                -2-
2. Product Specification

2-1. SPECIFICATION
    ITEM                     SPECIFICATION                                        REMARK
1. GENERAL
    1-1. MODEL NO            PXT-42S11S
    1-2. CHASSIS NO          SP-200H
    1-3. SCREEN SIZE         42" (16:9)
    1-4. COUNTRY             Australia
   1-5. RESOLUTION           853(H) X 480(V)
   1-6. REMOCON TYPE         RDP-421
   1-7. SAFETY STANDARD      C-Tick
   1-8 .TUNIG METHOD         FS
   1-9. MEMORY CHANNEL       100CH
2. MECHANICAL
   2-1. APPEARANCE
       1) WITHOUT STAND      WxHxD =1039 x 628 x 89 mm
       2) WITH STAND         WxHxD =1039 x 725 x 320 mm
   2-2. WEIGHT
       1) WITHOUT STAND      29.9Kg
       2) WITH STAND         36.8Kg
3. ELECTRICAL
    3-1. VIDEO INPUT         COMPOSITE(NTSC, PAL, SECAM, PAL-M/N, NTSC4.43) &
                             S-VHS(50/60Hz Y/C) 2 sets
  3-2. DTV/DVD INPUT         1080 i, 720P, 480P , 480i, 576P, 576i
                             (Y, Pb/Cb, Pr/Cr COMPONENT SIGNAL) 2 sets
  3-3. PC INPUT              VGA ~ SXGA(Dot clock : 120MHz), 15 PIN D-SUB 1 set
  3-4. DVI INPUT             DVI-D INPUT(DVI Jack) 1 set
  3-5. TV INPUT
      1) COLOR STANDARD      PAL B/G+I/I+D/K, L-SECAM, L'-SECAM
      2) ANTENNA IN          ONE INPUT 75W Unbalanced (DIN Standard)
      3) RECEPTION CHANNEL
                             VHF LOW : E2 ~ S6 Ch.
                             VHF HIGH : S7 ~ S36 Ch.
                             UHF : S37 ~ E69 Ch.
                             L'-SECAM : FB, FC1, FC
     4) IF & SUBCARRIER      PIF : 38.90MHz(PAL B/G+I/I+D/K, L-SECAM
                             33.9MHz (L'-SECAM)
                             SIF : 33.40MHz(B/G), 32.90MHz(I/I),
                             32.4MHz(D/K, L-SECAM), 40.4MHz (L'-SECAM)
  3-6. SOUND INPUT           VIDEO 1set, DTV/DVD 2sets, PC 1set,DVI 1set
  3-7. SPEAKER OUTPUT        10W(R) + 10W(L)
  3-8. POWER REQUIREMENT     AC 100V~240V, 50/60Hz
  3-9. POWER CONSUMPTION     260W
  3-10. RS-232 CONTROL       RS-232 Communication(For Firmware UPGRADE)
  3-11. AV OUTPUT            CVBS1set, SOUND R/L 1set


                                          -3-
Product Specification




  ITEM                         SPECIFICATION                                                      REMARK
  3-11. FUNCTION
     1) SCALING                DVI : H/V SIZE
                               PC: H/V SIZE, POSITION, PHASE, FREQUENCY
                               VIDEO/DVD(480i/576i) : 16:9, 4:3, EnlargeLB,
                               EnlargeLBS, PANORAMA
                               DTV/DVD(480P or Higher resolution) : 16:9, 4:3
    2) ZOOM                    20 STEP ZOOM and PANING
    3) OSD Language            11 Languages (English, French, German, Spanish, Italian, Danish,
                               Dutch, Norwegian, Polish, Czech, Finnish)
    4) OTHERS                  STILL, SLEEP MODE, SOUND MODE
                               TIMER, SCREEN MODE, TELETEXT(LEVEL 2.5)
4. OPTICAL
   4-1. SCREEN SIZE            42" (106Cm) DIAGONAL
   4-2. ASPECT RATIO           16 : 9
   4-3. NUMBER OF PIXELS       853(H)X480(V)
   4-4. DISPLAY COLOR          1,677 Million Colors ( 8BITs for each RGB)
   4-5. CELL PITCH             1.08(H)X1.08(V)mm (1 Pixel = a Set of RGB Cells )
   4-6. PEAK LUMINANCE         400cd/m2(WITH FILTER GLASS)
   4-7. CONTRAST RATIO         1500:1 (Dark Room)
   4-8. VIEWING ANGLE          160 degree(VERTICAL/HORIZONTAL)
5. USERCONTROL & ACCESSORIES
   5-1 CONTROL BUTTON(SET)     PUSH-PULL S/W : AC POWER BUTTON
                               SOFT S/W : MOVE/PR(UP, DOWN), VOLUME(LEFT, RIGHT),
                               MENU, INPUT SELECT
  5-2. REMOTE CONTROL          10KEY(0~10), Recall, Menu, TV/VIDEO,
                               MULTIMEDIA, Still, Previous Channel, Sound Off, Channel
                               (UP/DOWN), Volume(UP/DOWN), SCREEN MODE/MIX,
                               SCREEN SIZE, ZOOM-, ZOOM+, Sleep Timer, Multilingual/
                               CYAN, Sound Mode/INDEX, RED, GREEN, YELLOW, TEXT,
                               REVEAL, UPDATE, EXPAND, SUBPAGE, HOLD
  5-3. ACCESSORIES             REMOCON, BATTERY, User Manual, A/V CABLE, RF CABLE
  5-4. OPTIONAL PARTS          STAND, WALL HANGER, SPEAKER R/L




                                              -4-
Product Specification


2-2. Available Input Signal
 (1) PC & DVI

 Resolution       H Freq. (KHz)   V Freq. (Hz)    Remark   DVI   PC
  640x400            37.861         85.080         VESA          O
  640x480            31.469         59.940         DOS     O     O
                     37.861         72.809         VESA    O     O
                     37.500         75.000         VESA    O     O
                     43.269         85.061         VESA    O     O
  720x400            31.469         70.087          IBM    O     O
                     37.927         85.039         VESA          O
  800x600            35.156         56.250         VESA    O     O
                     37.879         60.317         VESA    O     O
                     48.077         72.188         VESA    O     O
                     46.875         75.000         VESA    O     O
                     53.674         85.061         VESA    O     O
 1024x768            48.363         60.004         VESA    O     O
                     56.476         70.069       HP&VESA   O     O
                     60.023         75.029         VESA    O     O
                     68.677         84.997         VESA          O
 1152x864            67.500         75.000         VESA    O     O
 1280x960            60.000         60.000         VESA    O     O

(2) DTV
-1080i/ 60 Hz
-720P / 60 Hz
-480P / 60 Hz

(3) VIDEO
-PAL, PAL-M, PAL-N
-NTSC , NTSC4.43
- SECAM




                                      -5-
      DPP-4273NHS BLOCK DIAGRAM   3. BLOCK DIAGRAM




-6-
4. Description of A/V(MAIN and SUB PCB) and POWER

4-1. Block Diagram of main IC and TP




       PA102                            TP116                    PC102




                                                                                           P100
                                        TP117
               KEY
                             IC112                                                                   TO PDP
                                                                     TP204         TP205
                                                     TP130                                           MODULE
                                       TP128
                                                                             IC149
                                                                                       TP187
                                       IC114                                           TP184
                                                                                       TP181
                                                                                       TP188




                                                                  IC140




                               IC102                                      IC134

                                     TP261
                                                     IC121
                                                                          IC126
                                                 TP136
                                                         TP135
                                                         TP134




                                                                         IC156
                                                                                     PC103            TO PWR



                                             TP143           IC132
                             IC104
                                                                                      PC101
                                             TP145           JP118        JP117



                                                                                                  PC102
                                                             JA110         JA109
                              PC901                                                                        LED
                              TUNER
                                                                                     TP_AUDIO

                            IC903                                                  IC904

                            IC901                         PC900




                                                         TO PWR                                   Top
                                                                                                  Bottom




                                                          -7-
Description of A/V(MAIN and SUB PCB) and POWER


4-2. Overview
      A/V block (Main and Sub PCB) is Multi Media circuit board that can process various input signals
      such as video, component, PC, DVI, and analog TV signal. It is mainly composed of switching,
      sync processing, decoding, analog TV, digital image processing, and system control part.

     4-2-1. Composite video, Y/C(S-Video) and composite video
            Y/C(S-Video) and composite have similar signal paths, IC102 receives these signals and
            swithes out a selected signal. Then the signal goes into IC132 for video processing.
            The output of IC132 goes through IC134 and IC140 for deinterlacing and digital image
            processing respectively.

     - Main IC
     A. IC102: Switching IC (Input: analog inputs Output: an analog output)
     B. IC126: Teletext IC
     C. IC132: Video processor (Input: Y/C, CVBS Output: 16bit digital, HV)
     D. IC134: Deinterlacer (Input: 16bit digital, HV Output: 24bit digital RGB, HV)
     E. IC140: Image Processor (Input: 24bit digital RGB, HV Output: 24bit digital RGB, HV)

     - Main TP (Input: Color Bar Pattern)

                              TP145: Brightness signal (input to IC132)




                                 TP143: Color signal (input to IC132)




                                                  -8-
Description of A/V(MAIN and SUB PCB) and POWER


                      TP181: Data enable (output of IC140)




                      TP184: Horizontal sync (output of IC140)




                      TP187: Vertical sync (output of IC140)




                                       -9-
Description of A/V(MAIN and SUB PCB) and POWER


                            TP188: Clock for display (output of IC140)




   4-2-2. TV signal
   Tuner(PC901) receives antenna signal and outputs CVBS and sound signal. IC102 switches out the
   CVBS and the rest of the signal flow is same as composite video signal flow mentioned earlier.

   - Main IC
     A. PC901: Tuner (Input: antenna signal Output: CVBS)
     B. IC102: Switching IC (Input: CVBS Output: CVBS)
     C. IC126: Teletext IC
     D. IC132: Video processor (Input: Y/C Output: 16bit digital, HV)
     E. IC134: Deinterlacer (Input: 16bit digital, HV Output: 24bit digital RGB, HV)
     F. IC140: Image Processor (Input: 24bit digital RGB, HV Output: 24bit digital RGB, HV)

    - Main TP (Input: Color Bar Pattern)
      TP143, 145
      TP181, 184, 187, 188

   4-2-3. DTV/DVD signal
    Both DTV(Y, Pb, Pr) and DVD(Y, Cb, Cr) share same jack and signal path. IC102 switches out
    signal and also detects type of signal so that IC121 can convert the analog signal to digital. Then
    the signal goes through IC134(deinterlacer) and IC140 for digital image processing.

   - Main IC
     A. IC102: Switching IC (Input: Component Output: Component, HV)
     B. IC121: A/D converter (Input: Component, HV Output: 24bit digital RGB, HV)
     C. IC134: Deinterlacer (Input: 24bit digital RGB, HV Output: 24bit digital RGB, HV)
     D. IC140: Image Processor (Input: 24bit digital RGB, HV Output: 24bit digital RGB, HV)




                                                 -10-
Description of A/V(MAIN and SUB PCB) and POWER


- Main TP (Input: 480P, Color Bar Pattern)
                                    TP261: Y signal (Input to IC121)




                                     TP134: Clock (output to IC121)




                                TP135: Horizontal sync (output of IC121)




                                                -11-
Description of A/V(MAIN and SUB PCB) and POWER


                                  TP136: Vertical sync (output of IC121)




4-2-4. PC (Personal Computer)signal
   PC signal is switched out by IC109 and input to IC114 for A/D conversion. Then the signal goes
   through IC140 for digital image processing.

- Main IC
   A. IC109: Switching IC (Input: Analog RGB, H, V Output: Analog RGB, H, V)
   B. IC114: A/D converter (Input: Analog RGB, H, V Output: 24bit digital RGB, H, V)
   C. IC140: Image Processor (Input: 24bit digital RGB, H, V Output: 24bit digital RGB, H, V)

- Main TP (Input: Color Bar Pattern)
                                   TP130: Vertical sync (output of IC114)




                                                  -12-
Description of A/V(MAIN and SUB PCB) and POWER


                               TP128: SYNC for PLL (output of IC114)




                                TP127: Output clock (output of IC114)




4-2-5. DVI(Digital Visual Interface) signal
   To process DVI signal, graphic card of AV device reads EDID data from IC101(ROM). Then DVI
   signal is directly inputted to IC112, which outputs digital 24bit RGB and H, V. The output goes
   through IC140 for digital image processing.

- Main IC
   A. IC101: ROM containing EDID data (EDID: display capabilities such as resolution, aspect ratio
      etc.)
   B. IC112: DVI signal processor (Input: TMDS Output: 24bit digital RGB, H, V)




                                               -13-
Description of A/V(MAIN and SUB PCB) and POWER


- Main TP (Input: Color Bar Pattern)
                                 TP116: Horizontal sync (output of IC112)




                                  TP117: Vertical sync (output of IC112)




4-2-6. Video Enhancer and LVDS transmitter (for all inputs)
   Outputs of IC140 are inputted to IC149(video signal enhancer) which improves picture quality greatly.
   Outputs of IC149 are inputted to IC150 which is a LVDS transmitter. The converted LVDS signal is
   transmitted to the digital board.

- Main IC
   A. IC149: Video enhancer (Input: 24bit digital RGB, H, V Output: 24bit digital RGB, H, V)
   B. IC150: LVDS transmitter (Input: 24bit digital RGB, H, V Output: LVDS signal)

- Main TP (Input: Color Bar Pattern)
   TP204: Horizontal sync (output of IC149), refer to TP184
   TP205: Vertical sync (output of IC149), refer to TP187




                                                  -14-
Description of A/V(MAIN and SUB PCB) and POWER


4-2-7. Audio signal processing, KEY, and LED
   IC104 switches Audio signals and passes a switched signal to IC904 for audio signal processing.
   IC904 controls sound parameters such as Volume, Balance, and Equalize. The outputs of IC904 are
   passed to IC901(left), and IC903(right) respectively to amplify the signals. KEY and LED PCBs send
   signals received from key buttons and LED to IC140 for command processing.

- Main IC
   A. IC104
   B. IC904
   C. IC901, IC903

- Main TP (Input: Sound wave 400Hz)
          TP_AUDIO: AUDIO SIGNAL that goes into MSP3420 before AUDIO PROCESSING




                      RIGHT (LEFT) : AMP input signal before 30dB amplification




                                                -15-
Description of A/V(MAIN and SUB PCB) and POWER


                                   Remote control signal




4-3. POWER PCB
 
   Rating: AC100V ~ AC240V (Variable Range- AC85V~ AC276V)
   Regulation Method: Transistor & Switching Method
   Input Frequency: 50~60Hz (Variable Range- 45Hz ~ 66Hz)
   Inrush Current: Below 30A at AC264V
   Output Voltage is shown below.

  No.      Output      Voltage     Variable       Voltage    Current    Ripple/Noise
                       Rating       Range        Accuracy    Rating      (mVp-p)*2
                        (V)          (V)          (%)*1        (A)
   1         Vs         175        160-190           5V      0.4~1.5      500/500
                                                    *3
   2          Va          60        50-65            2V      0.01~2.5     300/300
   3        5Vcntl       5.1      4.75~5.25          5%        1.2~4       30/200
   4          5V         5.1      4.75~5.25          5%       0.5~4.5      50/200
   5          V3          17          -              7%        0~0.7      100/400
          (SOUND)        -17          -              7%        0~0.7      100/400
   6        33VT          33          -              7%         1.5       100/400
   7         12V          12          -              5%         0.6       100/400
   8         Vstb         5           -              5%         1.5        50/200




                                          -16-
Description of A/V(MAIN and SUB PCB) and POWER


 Connector
             Connector number                  CN806                    CN805
                Model name                    B10P-VH                   B4P-VH
                   Maker                        JST                       JST
             The number of pins                  10                        4
                     1                      ALARM (LVP)                  5Vcntl
                     2                          GND                      5Vcntl
                     3                          GND                       GND
                     4                          GND                       GND
   Pin               5                          GND
 number              6                           Vd
                     7                           Vd
                     8                           NC
                     9                           Vs
                    10                           Vs



       Connector number              CN803        CN804 (NOT USED)     CN801
          Model name              YMW025-10R        YMW025-05R       YMW025-04R
             Maker                  YEONHO            YEONHO          YEONHO
       The number of pins              10                  5              6
               1                   5V Stand-by           3.3V          33VT
               2                     Power               3.3V           GND
               3                      GND               GND            +17V
               4                      GND               GND             GND
   Pin         5                       5V                2.5V           GND
 number        6                      GND                2.5V           -17V
               7                      GND               GND
               8                      12V               GND
               9                      12V
              10                       NC

* CN806 is connected to CN301 of HIGH VOLTAGE PCB.
  CN805 is connected to CN302 of HIGH VOLTAGE PCB.
  CN803 is connected to PC103 of MAIN PCB.
  CN801 is connected to PC900 of SUB PCB.




                                                 -17-
 Description of A/V(MAIN and SUB PCB) and POWER


   4-4. Interface with PDP Module




 A/V




POWER




                                    < PDP Module >




                                         -18-
5. SERVICE MODE

5.1 Checking initial menu data
  (1) Check initial data of User Menu
               1) Picture
               - Mode : Normal
                           BRIGHTNESS : 32
                           CONTRAST : 48
                           COLOR : 32
                           Tint : 32 (CENTER) * Not displayed when input signal is PAL or SECAM
                           Sharpness : 32

              - Colour Temp. : Normal
              2) Sound
              - Balance : 0 (CENTER)
              - Effect : Off
              - Mode : Normal
                          120 Hz : 0 (CENTER)
                          500 Hz : 0 (CENTER)
                          1.5 KHz : 0 (CENTER)
                          5 KHz : 0 (CENTER)
                          10 KHz : 0 (CENTER)

              3) Screen Mode : 16:9
              4) Features
              - Background : Opaque
              - Language : English
              - Child Lock : Off
              - Enhancer : On
              - Auto Power : Off
              - Time Setting
                          Clock : -- --:--
                          Off Timer : Off
                          Off Time : AM 12:00
                          Wake Timer : Off
                          Wake Time : AM 12:00
                          Wake Pro. : 1
                          Wake Vol. : 20

             - ISM
                           Pixel Shift : Off
                           Low Bright : Off

            - Initialize




                                                 -19-
SERVICE MODE


      5) Install(TV input only)
              - Auto Setup
              - Edit
              - Manual Setup

5-2 Entering SERVICE MODE

To enter SERVICE MODE
 Press " VOL" => "MUTE" => "RECALL" => "MUTE" BUTTON of Remote Controller

 (1) Check initial data of Service mode
      1) PW 181-1
        [Note] Initial data of Service Mode can be different depending on Micom(firmware) version.
                The actual data applied to each set is equal to the data of when executing "Service
                Mode->Reset->Level 1"
              - Sub Brt : 24
              - Sub Cont : 8
              - Bias R : 32
              - Bias G : 32
              - Bias B : 32
              - Gain R : 14
              - Gain G : 16
              - Gain B : 16
      2) PW 181-2
              - DVI Brt : 16
              - DVI Cont : 0
              - Sharp Filter : Normal


      3) VPC 3230
            - Comm Brt : 139
            - Comm Cont : 43
            - Comm Peak : 2
            - CVBS Color : 112
            - CVBS Tint : 128
            - Comp Brt : 196
            - Comp Cont : 28
            - Comp Cb : 23
            - Comp Cr : 29
            - Comp Tint : 32

      4) 9883_G
             - Bias R : 64
             - Bias G : 64
             - Bias B : 64
             - Gain R : 128
             - Gain G : 128
             - Gain B : 128
      5) 9883_V
             - Bias Cr : 64

                                               -20-
SERVICE MODE


            - Bias Y : 60
            - Bias Cb : 64
            - Gain Cr : 128
            - Gain Y : 128
            - Gain Cb : 128
    6) MDIN 150
            - Bright : 128
            - Contrast : 64
            - Color : 64
            - NR : Off
    7) Enhncr
            - B&W : ON
            - FCT : ON
            - ACR : ON
            - Gamma : ON
            - Dither : ON
            - SEISAI : ON
    8) MSP 34xx
            - Sc pScale : 21
            - FM pScale : 25
            - NC pScale : 51
    9) M2
            - Contrast :1
            - H Posi Full : 30
            - Language : 0
            - Option : 2
            - CIK Full C40 : 0
            - CIK Full C56 : 0
            - Vposi Full : 132
    10) Misc
            - Tst Ptrn : AT
            - Tst Ptrn : MA
            - AT Search : ON
            - TV AT OFF : ON
    11) Info (firmware version information)
    12) Reset
            - Level 1
            - Level 2
            - Factory
    13) Panel (NEC 42" SD)
            - 50Hz Mode : STD1
            - 60Hz Mode : STD1
            - Frame Conv : Off
            - Long Life : Off
            - Gamma : On
            - ED : On


                                              -21-
SERVICE MODE



5-3. Description of SERVICE MODE Items

      1) PW181-1 : Image processor control values. Mainly used to adjust White balance.
           [Note] These values need to be adjusted only after replacing MAIN PCB. These values
           may vary from set to set. Therefore if these values are recorded before replacing MAIN
           PCB, you do not need to adjust WHITE BALANCE additionally.

            (1) Sub Brt : For BRIGHTNESS adjustment (All inputs)
            (2) Sub Cont : For CONTRAST adjustment (All inputs)
            (3) Bias R : For R BRIGHTNESS adjustment (All inputs)
            (4) Bias G : For G BRIGHTNESS adjustment (All inputs)
            (5) Bias B : For B BRIGHTNESS adjustment (All inputs)
            (6) Gain R : For R CONTRAST adjustment (All inputs)
            (7) Gain G : For G CONTRAST adjustment (All inputs)
            (8) Gain B : For B CONTRAST adjustment (All inputs)

      2) PW181-2 : Additional PW181 control values
           [Note] The following values do not need to be adjusted after replacing MAIN PCB.
           Therefore you do not need to change initial values..

            (1) DVI Brt : For BRIGHTNESS adjustment (DVI)
            (2) DVI Cont : For CONTRAST adjustment (DVI)
            (3) Sharp Filter : For SHARPNESS adjustment (Video, S-video)


      3) VPC3230 : VIDEO DECODER control values. Used to adjust picture quality of VIDEO/S-
         VIDEO inputs.
            [Note] The following values do not need to be adjusted after replacing MAIN PCB.
            Therefore you do not need to change initial values.

            (1) Comm Brt : For BRIGHTNESS adjustment (Video, S-video, Caption)
            (2) Comm Cont : For CONTRAST adjustment (Video, S-video, Caption)
            (3) Comm Peak : For SHARPNESS adjustment (Video, S-video, Caption)
            (4) CVBS Color : For COLOR adjustment (Video, S-video)
            (5) CVBS Tint : For TINT adjustment (Video, S-video)
            (6) Comp Brt : For BRIGHTNESS adjustment (Caption only)
            (7) Comp Cont : For CONTRAST adjustment (Caption only)
            (8) Comp Cb : For Color (Cb) adjustment (Caption only)
            (9) Comp Cr : For Color (Cr) adjustment (Caption only)
            (10) Comp Tint : For TINT adjustment (Caption only)

      4) 9883_G : Graphic port A/D converter control values. Used to adjust picture quality of PC
         input.
             [Note] The following values do not need to be adjusted after replacing MAIN PCB.
             Therefore you do not need to change initial values.


                                              -22-
SERVICE MODE


              (1) Bias R : For R BRIGHTNESS adjustment (PC)
              (2) Bias G : For G BRIGHTNESS adjustment (PC)
              (3) Bias B : For B BRIGHTNESS adjustment (PC)
              (4) Gain R: For R CONTRAST adjustment (PC)
              (5) Gain G: For G CONTRAST adjustment (PC)
              (6) Gain B: For B CONTRAST adjustment (PC)

5) 9883_V : Video port A/D converter control values. Used to adjust picture quality of Component
   inputs.
       [Note] The following values do not need to be adjusted after replacing MAIN PCB. Therefore
       you do not need to change initial values.
              (1) Bias Cr : For Cr BRIGHTNESS adjustment (Component)
              (2) Bias Y : For Y BRIGHTNESS adjustment (Component)
              (3) Bias Cb : For Cb BRIGHTNESS adjustment (Component)
              (4) Gain Cr : For Cr CONTRAST adjustment (Component)
              (5) Gain Y : For Y CONTRAST adjustment (Component)
              (6) Gain Cb : For Cb CONTRAST adjustment (Component)

6) MDIN150 : Used to adjust DEINTERLACE performance. Affect component & video input.
     [Note] The following values do not need to be adjusted after replacing MAIN PCB. Therefore
     you do not need to change initial values.
            (1) Bright : For BRIGHTNESS adjustment (Video, S-video, Component)
            (2) Contrast : For CONTRAST adjustment (Video, S-video, Component)
            (3) Color : For COLOR adjustment (Video, S-video, Component)
            (4) NR : Noise Reduction Filter adjustment (Video, S-video, Component)

7) Enhncr : Picture Quality Enhancer. Used to adjust picture quality for all inputs.
      [Note] The following values do not need to be adjusted after replacing MAIN PCB. Therefore
      you do not need to change initial values.
              (1) B&W : Black & White Stretch ( ON: enables B Emph, W Emph, and G Emph)
              (2) FCT : Favorite Color Technology
              (3) ACR : Accurate Color Reproduction
              (4) Gamma : Video Inverse Gamma(=1.47) Correction
              (5) Dither : Error Diffusion
              (6) SEISAI : Random dither pattern masking

8) MSP34xx : Sound processor
     [Note] The following values do not need to be adjusted after replacing MAIN PCB. Therefore
     you do not need to change initial values.
             (1) Sc pScale : Prescale adjustment for external input(Video, Component, PC, DVI etc.)
             (2) FM pScale : FM/AM prescale adjustment
             (3) NC pScale : NICAM prescale adjustment

9) M2 : Teletext decoder
               (1) Contrast : Text Contrast
               (2) H Posi Full : Adjust H position in Full Text
               (3) Language
Teletext Language Group Table
    0               West Europe(England/France/Sweden/Czech/Germany/Spain/Italy)
    1         East Europe(Poland/France/Sweden/Czech/Germany/Slovenia/Italy/Romania)
    2          Turkish/Greek(England/France/Sweden/Turkey/Germany/Spain/Italy/Greece)
    3                                              Cyrillic
    4                                        ARAB/HEBREW
    5                                           FARSI ALL
                                               -23-
SERVICE MODE


               (4) Option
                   0 : Top
                   1 : Flop
                   2 : Top & Flop
               (5) CIK Full C40 : Adjust pixel clock in half text 40 column text
               (6) CIK Full C56 : Adjust pixel clock in half text 56 column text
               (7) Vposi Full : Adjust V position in Full Text

10) MISC
               (1) TST PTRN AT : Cycled patterns from R G B WH every 1 minute automatically.
               (2) TST PTRN MA : Cycled patterns from BK WH R G B by pressing volume up key
               (3) AT Search : Auto program search and sorting.
               (4) TV AT OFF : When in TV mode and no signal is detected for 30 min, the set is turned
                                off automatically.

11) INFOR : MICOM(firmware) version information
      (year 4 digits, month 2 digits, date 2 digits and time 4 digits : e.g. 200409221030 )

12) RESET
               (1) LEVEL 1: Reset all values (service mode & user menu).
               (2) LEVEL 2: Reset all except PW181-1 values
               (3) FACTORY: Reset user menu values

13) PANEL
               (1) 50Hz Mode :
               - STD1 : Standard Mode 1 (Peak Luminance 100%, False Contour Good)
               - STD2: Standard Mode 2 (Peak Luminance 100%, False Contour Bad)
               - HIQ1: High Image Quality Mode 1 (Peak Luminance 70%, False Contour Very Good)
               - HIQ2: High Image Quality Mode 2 (Peak Luminance 70%, False Contour Good)
               (2) 60Hz Mode :
               - STD1: Standard Mode 1 (Peak Luminance 100%, False Contour Good)
               - STD2: Standard Mode 2 (Peak Luminance 100%, False Contour Bad)
               - HIQ1: High Image Quality Mode 1 (Peak Luminance 70%, False Contour Very Good)
               - HIQ2: High Image Quality Mode 2 (Peak Luminance 70%, False Contour Good)
               (3) Frame Conv :
               - Off: Input Vsync Frequency = Panel Display Vsyinc Frequency
               - On: Panel Display Vsync Frequency Fixed (=60Hz)
               (4) Long Life : Safety Mode(Low Peak Luminance)
               (5) GAMMA : Panel Inverse Gamma Correction
               (6) ED : Panel Error Diffusion




                                                   -24-
6. Adjusting Method

6-1. WHITE BALANCE Adjustment
      1) Apply 5 Step Gray Scale pattern to Video input terminal (Pattern generator: MIK 7253S)




                                   Figure 6-1 Step Gray Scale Pattern
      2) Check initial data from USER CONTROL (refer to 5-1)
      3) In order to start Service mode, press button in following order " Vol -> Mute -> Recall
         (Display) -> Mute" of the remote control. And then select PW181-1 for checking initial data of
         the SERVICE MODE (refer to 5-2).
      4) Attach the sensor of White Balance Meter (CA-100) to the 80% white level of the screen.
      5) Adjust White Balance by controlling R, G, B GAIN.
      . Control R, G, B GAIN values so that the ranges are within DP (Default Value) 10. If the gains
        are deviated from the range, the SET is disqualified.
      . Set color coordinate to x=0.285 0.005, y=0.275 0.005, and the Color Temperature to greater
        than 10,000 K.
      6) Attach the sensor of White Balance Meter to 40% of white level on the screen
      7) Adjust White Balance by varying the values of R,G, B BIAS.
      . Control R, G, B BIAS values so that the ranges are within "Default Value" 5. If deviate from
        the range, classify the SET disqualified.
      . Set color coordinate to x=0.285 0.005, y=0.285 0.005.
      8) Repeat from 4) to 7) until color coordinate is correctly set, and then adjust Sub Contrast for that
         the luminance is above or equal to 100 Cd/m2 when the sensor of White Balance Meter is
         attached to 100% of white level on the screen.
      9) To exit the Service mode, press Menu button of the remote control.




                                                   -25-
Adjusting Method


6-2. POWER ADJUSTMENTS
     Video pattern condition: 100 IRE Full White Pattern
     Power Adjustment is controlling the panel values set by module maker previously. If there is
     problem after power adjustment, classify as a defect and contact PDP module maker.

1. Vs (Vsus Voltage): Sustain Voltage
    Measurement equipment : Digital Volt Meter ( DC Volt mode )
    Adjusting TP : TP204 (See Picture 6-2)
    Adjusting Voltage : The voltage which is written at upper center of DATA BAR in PDP Module.
    (Typical Voltage: 175 V, See Picture 6-1)




                      Picture 6-1. Power Connection and Voltage Adjustment Label

                                                   -26-
Adjusting Method


2. Vd (Vadd Voltage) : DATA Input Voltage
    Measurement equipment : Digital Volt Meter ( DC Volt mode )
    Adjusting TP : TP206 (See Picture. 6-2)
    Adjusting VOLUME:
    Adjusting Voltage : The voltage which is written at upper center of DATA BAR in PDP Module.
    (Typical Voltage: Picture - Picture. 6-2)




                                Picture. 6-2 Power Adjustment Points

< Note >
1. Auto & Normal S/W
   This switch is used to test power board therefore for normal operation always set it to "NORMAL".
   Do not touch while operating
2. High voltage S/W
   Do not touch while operating
3. When replacing a power board make sure to check these switches.
  . High voltage S/W -> "HIGH"
  . Auto & Normal S/W -> "NORMAL"




                                                 -27-
7. SOFTWARE UPGRADE Method

   1. Check whether MAIN PCB is connected to SUB PCB(JP117 to JA109).
   2. Connect 9-PIN serial cable to the serial port of the computer.
   3. Connect the opposite end of the serial cable to RS-232C port of SUB PCB.
   4. Run Flashupgrader.exe in the PC to excute the program as shown below.




5. Select current Upgrade file
   - Click "Choose..." button to select the file you want to upgrade.
   - Select the file (pwSDK.inf) that you want to upgrade.




                                                    -28-
SOFTWARE UPGRADE Method


6. Select correct COM Port and Baud Rate(115200) as shown below. Then press Flash button to finish
   setup.




7. Turn on the ac power and then upgrade program will start the download as shown below.




                                                -29-
SOFTWARE UPGRADE Method


8. When the upgrading is complete, a window (below) will be opened. Press "Finish" button to complete
   the process.




                                                -30-
  8. Main PCB Trouble Diagnosis

8-1. MAIN & SUB PCB Trouble Diagnosis

  [NOTE] Refer to "PDP MODULE" section for trouble diagnosis other than MAIN, SUB and POWER
           PCB.
  1. Common checking process when "No signal" or "No raster"
     (No signal: OSD is working but no images are displaying, No raster: Not even OSD is displaying)

                     Ch eck start

                               Y


                                                      N                                    Is a weak         N       1.Check AC connection
               Does "No si gn al " screen                                            discharge detected              2. Check Power S/W ON
                      appear ?                                                          in the screen?               3. Check other PCBs


                                                                                                 Y
                               Y
                                                                                     Is LVDS connecti on
                                                                                                               N      Check LVDS connection
                                            N       N                               correctly connected?              CN101 of Digital PCB &
                Is the signal input Jack            Check the connectio n of                                            P100 of Main PCB
                 properly connected?                Jack(PDP and AV device)

                                                                                                 Y
                               Y
                                                                                  Is waveform of DVS,DHS,
                                                                                                                 N
                                            N                                   DCLK in the Main PCB normal?
                                                                                                                        Replace Main PCB
                Does input source (AV               Check AV device                   TP(187,184,181)                    and/or Sub PCB
                    device) work ?


                               Y                                                                 Y
                                                N                              1. Check other PCBs and connectors
                Is input selection in the              Check input                (Refer to PDP Module section)
                     Correct mode ?                      mode



                               Y
                   Replace Main PCB
                    and/or Sub PCB


  2. When "No signal" in Video, S-VIDEO, and Component modes.
      (1) First check if PC input is working.
        If PC is not working replace MAIN PCB.
        For detail examination, with an oscilloscope check TP188, TP184 and TP187 signal explained
        in A/V block section.
        If TP188, TP184 or TP187 signal does not appear, replace MAIN PCB.

    (2) Checking waveforms with COLOR BAR pattern(for detail examination only)




                                                                      -31-
Main PCB Trouble Diagnosis


                When Y Cb Cr input : TP261 located in the center of the PCB near IC121.




               COMPOSITE Input : Check Positive polarity of CE203 located near IC132.




                  S- VHS input : Check Negative polarity of CE284 located near IC159.




                    If above signals do not appear, MAIN PCB needs to be replaced.

  (3) With Video or S-Video inputs
      Check TP138(V sync), TP139(H sync)
        If signals do not appear, replace MAIN PCB.


                                               -32-
Main PCB Trouble Diagnosis

  (4) With Component inputs
      Check TP136(V sync), TP135(H sync)
       If signals do not appear, replace MAIN PCB.




3. When DTV (1080i, 720P, 480P) signal do not appear on screen
   (1) Input PC or VIDEO signal and see if PC or VIDEO images are displaying.
      If "no signal", check TP188, 187 and 184.
      If DCLKB, DHS and DVS signal do not appear, replace MAIN PCB.

  (2) Check TP136(V sync), TP135(H sync) 




     If above signals do not appear, replace MAIN PCB.

4. When PC signal do not appear on screen
(1) Input DTV or VIDEO signal and see if DTV or VIDEO images are displaying.
       If "No signal", check TP188, 184 and 187.
       If TP188, 184 and 187 signal do not appear, replace MAIN PCB.

(2) Check TP124 (V SYNC), TP125 (H SYNC) (when 800 X 600).




                                                -33-
Main PCB Trouble Diagnosis




    If above signal do not appear, replace MAIN PCB.




                                              -34-
Main PCB Trouble Diagnosis


  5. When No Sound




                                Check start


                                         Y
                                                            N      1. Check AC connection
                             Do images display on                  2. Check Power S/W ON
                                   screen?                         3. Check MAIN or other PCBs

                                         Y
                                                        N
                            Is the Sound input Jack                  Check the connection of
                              properly connected?                   Jack(PDP and AV device)


                                         Y
                                                            N       Check the connection of
                           Is the Speaker connection
                              correctly connected?                         Speaker

                                         Y

                                                                           1. Check connection between
                With a Video input(video&sound) Outputs
                                                                     N        MAIN and SUB PCB
                      of 4th and 19th of JA109 ok?                         2. Or IC104's problem.
                                                                              Replace MAIN PCB.


                                         Y

                                                                    N         IC 904's problem.
                       Check 11th pin of IC901 & 903?                         Replace SUB PCB.


                                         Y
                                                                    N
                                                                             IC901 or IC903 Problems.
                     Is the sound output of JP901 in JACK
                                                                                Replace SUB PCB.
                                 PCB normal?


                                         Y

                Problem of SPEAKER or SOUND CABLE.
                So, replace SPEAKER or SOUND CABLE




                                                            -35-
Main PCB Trouble Diagnosis


  6. When Key does not operate


                                 Check start


                                               Y
                                                                       1. Check AC connection
                                                                   N   2. Check Power S/W ON
                       Does LED next to Power S/W                      3. Check other PCBs
                       turn on (red light)?


                                          Y

                                                                   N
                      Does LED turn on (green light)?                  Check the connection of KEY
                                                                       PCB toMAIN PCB


                                         Y
                                                                       N
                 Is 5th pin from the top of PC102 output normal?             1. Replace the CONNCETOR.
                                                                             2. Replace Key PCB.


                                         Y
                             Check MAIN PCB




                                                           -36-
Main PCB Trouble Diagnosis


  7. When Remote Controller does not operate


                               Check start

                                       Y

                                                             N       1. Check AC connection
                        Does LED next to Power S/W                   2. Check Power S/W ON
                        turn on (red light)?                         3. Check other BLOCKs


                                       Y

                                                      N      Check the Battery of
                           Is Remote Controller              Remote Controller
                           working?


                                       Y

                           Does Set turn on by        N          Check the connection of LED PCB
                           pressing a key button?                to MAIN PCB


                                       Y

                           Using an oscilloscope
                         check TP113 near PC101.                 N
                 Does it output a signal whenever a remote               Replace LED PCB.
                        controller button is pressed?


                                        Y

                1. IR Receiving BLOCK of MAIN PCB is not
                   working.
                2. Replace MAIN PCB




                                                     -37-
Main PCB Trouble Diagnosis


8-2. POWER PCB Trouble Diagnosis

      After checking High Voltage Board / Scan Relay Board / Data Relay Board (refer to II. PDP
      MODULE), and the set still does not operate, then check if the following Power PCB's Trouble
      Symptoms appear.

       After unplugging Power Connectors of Power PCB (CN806 and CN805) and checking
       remaining voltage, there still exist several tens of remaining voltage.

       When output condition of Power PCB is set to low-voltage, output voltage table lists 3~7 are
       NOT normal. Or when set to high-voltage, output voltage table list 1~2 are NOT normal. (Refer
       to 4-3)

       When output condition of Power PCB is set to low-voltage, output voltage table lists 3~7 are
       normal. But when set to high-voltage, output voltage table list 1~2 are NOT normal. (Refer to
       4-3)

       After turning on the PDP set with Remote Controller when output condition of Power Module is
       set to high-voltage, the LED turn "Green" but the "Power Shut Down" happens after 2~3
       seconds.


      If high voltage (Vsus, Vadd) measured from Power PCB is different from that of optimum
      adjusting voltage label, re-adjust the voltages referring to "I. 6-2. POWER Adjustments"




                                                -38-
9. TROUBLE DIAGNOSIS

  [NOTE] Refer to "PDP MODULE" section for module diagnosis.

  * Refer to Chapter II for Symptoms of other parts with exception of MAIN, SUB PCB and POWER
    PCB Trouble.

9-1. Facts you must know when trouble diagnosing or repairing
   (1) Trouble diagnosing and repairing of set mean find out which PCBs or blocks are not working and
       replace them with new PCBs. Repairing the broken PCBs are not necessary. Keep the broken
       PCBs and return them to service center or R&D center.

  (2) This TROUBLE DIAGNOSIS list only contains representative and simple PCB trouble diagnosis
      and Module Exchange method. Therefore, if you find Sets that are difficult to diagnose or to
      repair, contact R&D center.

  (3) Basic TROUBLE DIAGNOSIS procedure
     Check problem Symptoms -> Open BACK COVER -> Trouble Diagnosis e Replace broken PCB
     -> Adjust new PCB module -> HEATRUN (for at least 30 minutes, input TEST PATTERN FULL
     WHITE), full FUNCTION test -> Repair Complete.

  (4) Required equipments for trouble diagnosis
     - DIGITAL MULTIMETER (User Mode : measure DC VOLTAGE, measure DIODE VOLTAGE,
       SHORT-OPEN TEST )
     - Screwdriver (or electric screwdriver), plastic adjusting tool
     - Oscilloscope (for detailed examination only)

  (5) Each BLOCK operations explained in this manual include OSCILLOSCOPE waveforms, but these
      are for reference only and utilizing them to repair PCBs is not necessary.

  (6) Before replacing PCBs, you MUST turn the AC Switch "OFF".

  (7) After replacing High Voltage Board, POWER, and MAIN & SUB PCB, extra adjustment might be
      needed. (Refer to I. 6. Adjusting Method)

  (8) After the set is repaired, leave BACK COVER open for followings. Run HEATRUN for at least
      30 minutes by displaying TEST PATTERN (FULL WHITE) of SERVICE MODE (Refer to
      Service Manual I.5. Service Mode). Check the screen conditions and basic functions (remote
      control operation etc.).

  (9) After BACK COVER is closed, redo HEATRUN for at least one hour with FULL WHITE input
      using TEST PATTERN of SERVICE MODE. Check the screen conditions and basic functions.

9-2. Typical Symptoms of PCB problem or bad Connection
   (1) Symptoms of POWER PCB Trouble
       Not even a weak discharge detected on the screen.
       Discharge on the screen is unstable
       Set is making unusual noise
       POWER SHUT DOWN occur (refer to Service Manual I. 9-3)

                                                -39-
TROUBLE DIAGNOSIS


  (2) Symptoms of MAIN or SUB PCB Trouble
      Only a weak discharge shows on the screen, but it is displaying No images.
      Images are abnormal
      Particular input signal (Video, PC or Component etc.) does not work.
      No SOUND
      Occasionally, set does not operate normally. Turning off and on the AC power make
                  the set to operate normal again.
      Remote Control or KEY does not work.
      POWER SHUT DOWN occur (refer to Service Manual I. 9-3 )

  (3) Representative Symptoms caused by bad Connection between PCBs.
     [Note] Dust or extraneous materials may cause bad connections. Most of the time, applying soft
            brush, AIR FRESHER, or breath to clean dust or extraneous materials can solve it. And
            then reassemble the Connector.

9-3. Trouble Diagnosis and Repairing Method for Representative Symptoms
   (1) When POWER SHUT DOWN occurs
      <1> Definition of "SHUT DOWN"
         - While LED color is green, POWER PCB does not make any operating noise. (Red: STAND
           BY, Green: Operating)
         - When the set is turned on power relay does not operate normally, and POWER PCB does not
           make any operating noise.

     <2> Trouble Repairing Procedure
       - As shown in Fig. 5, first check whether "LOW VOLTAGE" part or "HIGH VOLTAGE" part has
         problems.
       - If "LOW VOLTAGE" part's problem is detected, diagnose and repair the SET as shown in Fig. 6.
       - If "HIGH VOLTAGE" part's problem is detected, diagnose and repair the SET as shown in Fig. 6.
       -  When disconnecting/connecting connectors, you MUST turn "OFF" the AC power
                    and check the direction and position of the connectors before working.
       -  Whenever you reassemble connectors connecting High Voltage Board and
                    POWER PCB(CN805, CN806), remaining voltage still exists in the POWER PCB
                    could cause electric shock and damage the set. Therefore always reassemble the
                    connectors several minutes after AC power is off. To be more careful, using a
                    MULTIMETER you should check to see if Vsus is less than 10V and then connect
                    connectors.




                                                -40-
TROUBLE DIAGNOSIS


 (2) When weak Discharge exists on screen but "OSD screen" can not be seen

   <1> Definition of this symptom
     - When the set is turned on, screen is BLACK but Weak Discharge (luminescence) exists.
     - OSD does not show on screen and the set does not respond to remote controller or KEY panel
       buttons.

   <2> PCB CHECK PRIORITY
     - MAIN PCB, SUS PCB

   <3> Repairing Procedure
     - Check LVDS cable (MAIN PCB to DIGITAL PCB) first and then other connectors connecting
       MAIN PCB. If this does not fix the problem replace MAIN PCB.




                                              -41-
TROUBLE DIAGNOSIS



                                Turn AC power OFF




                                Open BACK COVER




                     Disconnect CN801, CN803, CN805, CN806
                     of POWER PCB and set AUTO & NORMAL
                            S/W of Power PCB to AUTO




                                 "SHUT DOWN"
                                    occur?
             YES                                                  NO




                                                       Set POWER PCB'S VOLTAGE SWITCH
    Replace POWER PCB                                         to LOW (refer to Fig. 4)




                                                           Turn AC power ON (STAND BY)




                                                                Turn ON the SET




                                         YES                     "SHUT DOWN"                     NO
                                                                    occur?




                        * LOW VOLTAGE part is problem.                            * HIGH VOLTAGE part is problem.
                                                                                  * Related PCBs
                        * Related PCBs                                              High Voltage, SCAN, DATA
                          DIGITAL, MAIN, SUB
                                                                                  * Trouble Diagnosis in order
                        * Trouble Diagnosis in order                                shown as Fig. 7
                          shown as Fig. 6




                   Fig. 5 Trouble Diagnosis Flow when "SHUT DOWN" occurs



                                                        -42-
TROUBLE DIAGNOSIS



                                     Turn AC PWR OFF



                              Set VOLTAGE SWITCH of POWER
                                  PCB to LOW (Picture 6-2)



                              Unplug Connectors connecting High
                              Voltage and POWER PCB(CN806)



                              AC PWR "ON" =>
                              PWR "ON" with Remote Controller




                  YES                  "SHUT DOWN"                      NO
                                          occur?




           AC PWR "OFF"                                             AC PWR "OFF" =>



                                                            Unplug Connectors connecting High
 Unplug Connectors connecting SUB                           Voltage and DIGITAL PCB(CN601)
 and POWER PCB(CN801)                                       Unplug Connectors connecting High
 Unplug Connectors connecting High                          Voltage and DATA PCB(CN7)
 Voltage and POWER PCB(CN805)
 Unplug Connectors connecting SUB
 and MAIN PCB(JP117)
                                                            AC PWR "ON" =>
                                                            PWR "ON" with Remote Controller

 AC PWR "ON" =>
 PWR "ON" with Remote Controller

                                                                     "SHUT DOWN"
                                                                        occur?
                                                                                                NO
          "SHUT DOWN"
             occur?
                                      NO
                                                                          YES

               YES
                                                                       Replace High       Replace DIGITAL
                                                                        Voltage Or         Or DATA PCB
                                                                        SCAN PCB
          Replace MAIN          Replace SUB
              PCB                   PCB




            Fig. 6 Trouble Diagnosis Flow when LOW VOLTAGE "SHUT DOWN" occurs



                                                     -43-
TROUBLE DIAGNOSIS



                                             AC PWR "OFF"




                                              Do DIODE TEST
                                      On High Voltage, Scan Relay Board            NO
                                               Tests Passed?


                                                           YES
                                                                            Replace failed PCB
                                          Replace Scan Relay Board



                                     AC PWR "ON" =>
                                     PWR "ON" with Remote Controller




                               YES            "SHUT DOWN"                     NO
                                                 accur?




                 Replac8High                                              Diagnosis Complete
         Voltage8xoard




      Fig. 7 Trouble Diagnosis Flow when HIGH VOLTAGE "SHUT DOWN" occurs



                                                    -44-
10. ASSEMBLY LIST

No.   PCB ASS'Y NAME       ASS'Y CODE    ASS'Y DESCRIPTION
 1    PCB MAIN MANUAL AS   PTMPMSG059    DPP-4273NHS
 2    PCB SUB MANUAL AS    PTSBMSG059    DPP-4273NHS
 3    CABINET AS           PTCACAG059    DPP-4273NHS
 4    COVER BACK AS        PTBCSHG047    DPP-4272NHS
 5    MODULE PDP           4850M07610    NP42B3MF01
 6    MODULE POWER         4850M07910    1H217W
 7    HIGH Voltage PKG     485AS06490    PKG42B3G1-01D
 8    Common Bypass PKG    485AS06590    PKG42B3J4/42D2J4/35B2J4-01A
 9    Common Relay PKG     485AS06690    PKG42B3J3-01A
10    Data Relay PKG(L)    485AS06790    PKG42B3J1-02B
11    Data Relay PKG(R)    485AS06890    PKG42B3J2-02B
12    Scan Relay PKG-T     485AS06990    PKG42B3E1-01B
13    Scan Relay PKG-B     485AS07090    PKG42B3E2-01B
14    Digital PKG          485AS07290    PKG42B3C1-01D-06
15    GLASS FILTER         485A101180    42L4-MESH
16    CONNECTOR            4850705N31    12505HS-05+12505TS+ULW=650
17    CONNECTOR            4850706N23    12505HS-06+12505TS+ULW=500
18    CONNECTOR            4850710N16    YMH025-10R+YMT025R+ULW=250
19    CONNECTOR            4850732N01    YDH200-32 50MM
20    CONNECTOR            4850724N01    YDH200-24 50MM
21    CONNECTOR            4850704S56    YH396-04V+YT396+ULW=600
22    CONNECTOR            4850710N15    YH396-10V+YT396+ULW=600
23    CONNECTOR            4850706S25    YMH025-06R+YMH025-06R+ULW=300
24    CONNECTOR            4850702S27    YFH800-02+4272NH+ULW=450/400/600
25    PLATE INLET FILTER   4855217100    A5052 T1.0
26    SPEC PLATE           4955400100    P.E FILM 91.5X63
27    SCREW SPECIAL        4856017100    WAS M5X14
28    BRKT POWER MODULE    4853220100    SECC T1.0
29    BRACKET POWER SW     4953201000    SECC T0.8
30    MASK FRONT           4952002351    FR ABS GY
31    FILTER EMI           5P06GEEW3E    06GEEW3ES
32    SW PUSH              5S40101005    KDC-A04-10(B)-A1-G




                                  -45-
11. STRUCTURE OF PDP SET




                       -46-
STRUCTURE OF PDP SET


 COMPONENTS              PICTURE   REMARK
 1) PDP MODULE
   (with F/SUPPORT)




 1a) HIGH
     VOLTAGE
     PKG




 1b) Common
     Bypass
     PKG




 1c) Common
     Relay
     PKG(R)




                       -47-
STRUCTURE OF PDP SET


 COMPONENTS              PICTURE   REMARK
 1d) Data
     Relay
     PKG(L)




 1e) Data
     Relay
     PKG(R)




 1f) Scan
    Relay
    PKG-T




 1g) Scan
     Relay
     PKG-B




                       -48-
STRUCTURE OF PDP SET


 COMPONENTS              PICTURE   REMARK
 1h) Digital
     PKG




2) MAIN BOARD




3) SUB BOARD




4) POWER BOARD




                       -49-
STRUCTURE OF PDP SET


 COMPONENTS              PICTURE   REMARK
 5) FRONT MASK




 6) FILTER 



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