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8040a


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                      maintenance manual




John Fluke Mfg. Co., Inc.   P.O. Box 43210   Mountlake Terrace, Washington 98043

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                                                           Table of Contents

SECTION                                            TITLE                                              PAGE

   1      INTRODUCTION AND SPECIFICATIONS ......................................... 1-1
            1.1 . INTRODUCTION ...................................................... 1-1
            1.6 . SPECIFICATIONS ..................................................... 1-2

          OPERATING INSTRUCTIONS ...................................................                  2-1
           2.1 .  INTRODUCTION .......................................................                2-1
           2.3 .  SHIPPING INFORMATION .............................................                  2-1
           2.6 .  INPUTPOWER ........................................................                 2-1
           2.8 .  OPERATING FEATURES ......................... .....................
                                                                          ;                           2-1
           2.10 . OPERATING NOTES ...................................................                 2-1
           2- 12.   Fuse Replacement .....................................................            2-1
           2- 14.   Overrange Indication               ...........................................    2-1
           2.16 .   Input Overload ~ r o t e c t l b i A ..........................................   2-1
           2.18 . ASSEMBLY AND INITIAL OPERATION .................................                    2-3
           2.22 . FUNCTION SELECTION EXAMPLES ...................................                     2-5

          THEORY OF OPERATION ........................................................                3-1
            3.1 .  INTRODUCTION ......................................................                3-1
            3.3 .  OVERALL FUNCTIONAL DESCRIPTION ...............................                     3-1
            3.4 .    Introduction ..........................................................          3-1
            3.6 .    Analog Circuits .......................................................          3-2
            3.8 .    Digital Circuits ........................................................        3-2
            3.10 . CIRCUIT DESCRIPTION ...............................................                3-2
            3-1 1.   Introduction ..........................................................          3-2
           3.13 .    Input Divider .........................................................          3-2
           3.15 .    Current Shunts ........................................................          3-2
            3.17 .   Buffer ...............................................................           3-2
            3.19 .   A/ D Reference ........................................................          3-2
           3.26 .    Ohms Voltage Source ..................................................           3-5
            3.28 .   RMSConverter .......................................................             3-5
            3.33 .   A/DConverter .......................................................             3-5
           3.35 .    Timing and Control ....................................................          3-6
            3.38 .   Display ..............................................................           3-6




                                                                                   (Continued on next page)
SECTION                                          TITLE                                         PAGE

  4       MAINTENANCE .................................................................        4-1
           4-1 .  INTRODUCTION       ......................................................    4-1
           4-4.   GENERAL MAINTENANCE ............................................             4-2       .
           4-5 .    Access Information ....................................................    4-2
           4-7 .    Cleaning .............................................................     4-2
           4-9 .    Fuse Replacement .....................................................     4-2
           4-1 1. PERFORMANCE CHECK ..............................................             4-2
           4-13 .   DCVolts .............................................................      4-3
           4-15 .   ACVolts .............................................................      4-3
           4-17 .   Resistance Measurements ...............................................    4-3
           4-19 .   Directcurrent ........................................................     4-3
           4-2 1.   Alternating Current ....................................................   4-3
           4-23.  CALIBRATION  ........................................................        4-5
           4-26.                                            ...........................
                    Required Method for Votlage Source Connection                              4-5
           4-29 . TROUBLESHOOTING     .................................................        4-8

  5       LISTOFREPLACEABLEPARTS .................................................. 5-1
            5.1 . INTRODUCTION ...................................................... 5-1
            5.4 . HOW T O OBTAIN PARTS .............................................. 5-1
            5.7 . USE CODE EFFECTIVITY LIST ......................................... 5-1

  6       OPTIONS & ACCESSORY INFORMATION ........................................             6-1
           6.1 .  INTRODUCTION ......................................................          6-1
           6.3 .  RECHARGEABLE BATTERY PACK, 8040A.7005 ..........................             6-1
           6.4 .    Introduction ...........................................................   6-1
           6.6 .    Operation ............................................................     6-1
           6.8 .  BATTERY COVER KIT, 8040A-7004      ......................................    6-1
           6.10 . BATTERY COVER, 8040A-7007 ..........................................         6-1
           6.12 . CARRYING CASE (C88)      ................................................    6-1
           6.14 . BATTERY CHARGER/ ELIMINATOR           ...................................    6-3
           6.16 . TEMPERATURE PROBE (80T-150)        ......................................    6-3
           6- 17.   Introduction ..........................................................    6-3
           6.20 .   OperatingNotes  .......................................................    6-3
           6.25 .   Operating Instructions.................................................    6-3
           6.27 . DELUXE TEST LEAD KIT (A80)      .........................................    6-4
           6.29 . CURRENT TRANSFORMER, CLAMP-ON (801-600)           .......................    6-4
           6.30 .   Introduction ..........................................................    6-4
           6.32 .   Operation ............................................................     6-5
           6.34 . HIGH VOLTAGE PROBE (80F-5)       ........................................    6-5
           6.35 .   Introduction ..........................................................    6-5
           6.39 .   Cleaning .............................................................     6-5
           6-4 1.   Calibration ...........................................................    6-5
           6.44 . HIGH VOLTAGE PROBE (80F-15) .......................................          6-6
           6.45 .   Introduction ..........................................................    6-6
           6.49 .   Cleaning .............................................................     6-6
           6-5 1.   Calibration ...........................................................    6-6   '



           6.54 . HIGH VOLTAGE PROBE (80K-40) .......................................          6-7
           6.55 .   Introduction ..........................................................    6-7
           6.58 . HIGH FREQUENCY PROBE (81 RF)       ......................................    6-7
           6.59 .   Introduction ..........................................................    6-7
           6.61 . HIGH FREQUENCY PROBE (82RF)        ......................................    6-7
           6.62 .   Introduction ..........................................................    6-7

  7       SCHEMATIC DIAGRAM       .........................................................    7-1
                                                        List of Illustrations
                                                                       .




FIGURE                                                TITLE                                        PAGE



         Control. Indicator and Connector Locations ...........................................    2-2
         Function Selection Examples .......................................................       2-5
         8040A Block Diagram .............................................................         3-1
         Simplified Buffer Circuit ...........................................................     3-3
         Simplified A/ D Reference Circuit ....................................................    3-4
         RMS Converter Representation .....................................................        3-5
         Simplified RMS Converter Circuit ...................................................      3-6
         Dual-Slope A/ D Conversion Timing for VAC or VDC Inputs ............................      3-7
         Calibration Adjustment Controls ....................................................      4-4
         Required Method for Voltage Source Connection .......................................     4-5
         Waveform at U26 Pin 8 for In Range and Overrange Inputs ...............................   4-9
         Waveforms at TP1. Q10. C22 and U14 for In Range and Overrange Inputs..................    4-10
         Oscilloscope Connections for Troubleshooting .........................................    4-11
         MainPCBAssembly ...............................................................           5-4
         Digital Conditioner PCB Assembly..................................................        5-8
         Analog Converter PCB Assembly ....................................................        5-10
         8040AAccessories .................................................................        6-2
                                                                               ..............
         Initial CaseTemperature above Ambient versus Meter Reading above Ambient                  6-4
         Maximum R F Signal Limits (V RMS) at Probe Tip .....................................      6-4
         DeluxeTestLeadKit ..............................................................          6-4
         801-600 Current Transformer ........................................................      6-5
         80F-5VoltageDivider    .............................................................      6-5
         80F- 15 Voltage Divider ............................................................      6-6
         80K-40VoltageDivider ............................................................         6-7
         81RFHighFrequencyProbe ........................................................           6-7
         82RF High Frequency Probe .........................................................       6-7

                                                  iii
List of Tables

TABLE                                           TITLE                                         PAGE



        Accessories  ...................................................................... 1.    1
        Control. Indicator and Connector Description ......................................... 2-3
        8040A Maximum Allowable Input Overload Conditions ................................. 2-4
        Buffer Gain Configuration. kR Function .............................................. 3-2
        Recommended Test Equipment ...................................................... 4-1
        DCVoltage ...................................................................... 4-3
        AC Voltage Performance Check ..................................................... 4-3
        Resistance Performance Check ...................................................... 4-3
        Direct Current Performance Check ................................................... 4-4
        DC Voltage Calibration ............................................................ 4-6
        Ohms Calibration ................................................................. 4-7
        LowFrequencyACVCheck ........................................................ 4-8
        HighFrequencyACVCheck ........................................................ 4-8
        Direct Current Accuracy Check ...................................................... 4-8
        Battery Charger/ Eliminator Input Power Configurations ................................ 6-3
        8040A Ranges for Current Transformer (801-600) ....................................... 6-5
                                                                                                         Section 1

                                      Introduction & Specifications


1-1.      INTRODUCTION                                           ments are made using true rms conversion techniques for
                                                                 improved accuracy in communications and industrial
1-2.     The Model 8040A Multimeter provides the                 control applications.
accuracy and portability required in today's field service
work. A             sunshade protects the 41/2 digit LED         1-4.    Several accessories are available for use with the
display from glare when operating the 8040A in adverse
                                                                 8040A to expand its' capabilities. A list of these
lighting conditions. The small size and battery power add
                                                                 accessories is provided in Table 1-1 while more detail
to the portability; yet the fold-away stand allows the           about each one is provided in Section 6.
instrument to be positioned at a convenient angle for
bench top use.
                                                                 1-5.    Note that two of the accessories, the 80T-150
1-3.     The 8040A offers 20,000 count resolution in all         temperature probe and A81 battery chargerleliminator,
five functions which provides measurement resolution to          are configured a t the factory for particular applications.
0.01 ohms on the 200 ohm rangeand I0 microvolts on the           Insure that the correct form of the model number is used
200 millivolt range. AC voltage and current measure-             when ordering either of these accessories.


                                                Table 1-1. ACCESSORIES

ACCESSORY                    DESCRIPTION                       ACCESSORY                       DESCRIPTION
801-600           Clamp-on current probe; 2 t o 600 amps       8040A-              A rechargeable Ni-Cad battery pack
80F-5             High voltage probe; 5 kV                     7005K               (batteries come secured in the battery
                                                                                   cover)
8OF-15            High voltage probe; 15 kV
                                                               8040A-              A battery cover intended for use with
80K-40            High voltage probe; 40 kV
                                                               7007 K              alkaline batteries (batteries not included:
81 RF             High frequency probe; 20 kHz to
                                                               A81-115             Battery chargerleliminator for 115V,
                  100 MHz
                                                                                   50 to 60 Hz line source
82R F             High frequency probe; 100 kHz t o
                                                               A81-100             Battery charger/eliminator for IOOV,
                  500 MHz
                                                                                   50 t o 60 Hz line source
~OT-I~OC          Temperature probe; - 5 0 ' ~ to +I 5 0 ' ~
                                                               ~81-230-~           Battery chargerleliminator for 230V,
80T-150F          -58' F to +302' F                                                50 to 60 Hz line source (U.S. type
C88               Carrying case                                                    plug)
A80               Deluxe test lead kit
                                                               A81-230             Battery chargerleliminator for 230V,
8040A-           A battery cover kit; includes 4 "C"                               50 to 60 Hz line source (European
7004K            size alkaline batteries                                           type plug)
1-6.   SPECIFICATIONS

D C Voltage
Ranges: (Autorangingor Manual)      .............. 31200   mV, *2V, f 2 0 V , f200V, f I IOOV
Accuracy: (6 months, 18" t o 28



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