Service Manuals, User Guides, Schematic Diagrams or docs for : Ford Car Audio YPM-MG2196

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YPM-MG2196


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                                                                     FORD

      Service
      Manual                                                                                                                                   ORDER NO.
                                                                                                                                           CRT2389

CD PLAYER


YPM-MG2196ZF                                                                                                                                              WL




- The CD mechanism employed in this model is one of G1 series.




CONTENTS
 1.   SAFETY INFORMATION ............................................2         7. GENERAL INFORMATION .......................................36
 2.   EXPLODED VIEWS AND PARTS LIST .......................4                      7.1 DIAGNOSIS ........................................................36
 3.   BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....8                                       7.1.1 TEST MODE ..............................................36
 4.   PCB CONNECTION DIAGRAM ................................18                        7.1.2 DISASSEMBLY .........................................43
 5.   ELECTRICAL PARTS LIST ........................................30            7.2 IC ........................................................................49
 6.   ADJUSTMENT..........................................................33      7.3 EXPLANATION ...................................................53
                                                                                       7.3.1 CIRCUIT DESCRIPTIONS .........................53
                                                                                       7.3.2 MECHANISM DESCRIPTIONS.................66


PIONEER ELECTRONIC CORPORATION                   4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER ELECTRONIC CORPORATION 1999                                                                             K-ZZS. JUNE 1999 Printed in Japan
YPM-MG2196ZF



- CD Player Service Precautions                                  - When the Repair is Complete
1. For pickup unit(CXX1312) handling, please refer               When the repair is complete, make the CD mechanism
   to"Disassembly"(see page 43).                                 ready for transportation
   During replacement, handling precautions shall be             implementing the following procedures:
   taken to prevent an electrostatic discharge(protection        1. Press the changer side 1 and 4 simultaneously to turn
   by a short pin).                                                 the ACC on.
                                                                 2. As the ACC is turned on, the disc indicator blinks in
2. During disassembly, be sure to turn the power off                red.
   since an internal IC might be destroyed when a con-
   nector is plugged or unplugged.                               3. When the blinking is stopped, the mechanism is
3. Please checking the grating after changing the ser-              ready for the transportation.
   vice pickup unit(see page 34).
                                                                 4. Attach the Transportation Bracket (CNC7878). Now
                                                                    you can transport it.(See the figure below)




                                                            Transportation Bracket
                                                            (CNC7878)




                                                                  Case
                                                                  (CNB2335)




1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.




2
YPM-MG2196ZF




          3
YPM-MG2196ZF
2. EXPLODED VIEWS AND PARTS LIST
2.1 CD MECHANISM




4
                                                                                              YPM-MG2196ZF



NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to  mark on the product are used for disassembly.
- CD MECHANISM SECTION PARTS LIST

Mark No. Description                Part No.                  Mark No. Description                Part No.
        1    Connector               CDE5741                         46   Roller                  CLA3157
        2    Screw                   JFZ20P014FMC                    47   Roller                  CLA3159
        3    CD Mechanism Module(G1) CXK4710                         48   Roller                  CLA3160
        4    Screw                   CBA1076                         49   Shaft                   CLA3179
        5    CD Core Unit            CWX2250                         50   Spacer                  CLA3194

         6   Connector(CN701)       CKS2767                          51   Roller                  CLA3248
         7   Connector(CN702)       CKS3124                          52   Bush                    CLA3353
         8   Connector(CN802)       CKS3970                   *      53   Shaft                   CLA3469
         9   Connector(CN801)       CKS4052                          54   Shaft                   CLA3693
        10   Switch(S866-868)       CSN1052                          55   Chassis                 CNA2067

        11   Screw                  BMZ26P030FMC                     56   Case                    CNB2335
        12   Screw                  CBA1037                          57   Steer                   CNC7215
        13   Screw                  CBA1041                          58   Steer                   CNC7216
        14   Screw(M2x2.5)          CBA1076                          59   Cam                     CNC7227
        15   Screw(M2x2)            CBA1250                   *      60   Holder                  CNC7235

        16   Washer                 CBA1405                          61   Gear                    CNC7236
        17   Screw                  CBA1452                          62   Gear                    CNC7238
        18   Screw(M2x1.925)        CBA1453                          63   Lever                   CNC7243
        19   Screw(M2x2)            CBA1479                          64   Lever                   CNC7244
        20   Washer                 CBF1037                          65   Lever                   CNC7245

        21   Washer                 CBF1038                          66   Lever                   CNC7246
        22   Washer                 CBF1039                          67   Cover                   CNC7441
        23   Washer                 CBF1064                          68   Holder                  CNC7477
        24   Spring                 CBH2007                          69   Holder                  CNC7826
        25   Spring                 CBH2014                          70   Holder                  CNC7843

        26   Spring                 CBH2015                          71   Holder                  CNC7844
        27   Spring                 CBH2016                          72   Bracket                 CNC7878
        28   Spring                 CBH2017                          73   Lever                   CNC8024
        29   Spring                 CBH2019                          74   Gear                    CNC8140
        30   Spring                 CBH2064                          75   Holder                  CNC8613

        31   Spring                 CBH2065                          76   Sheet                   CNM5831
        32   Spring                 CBH2066                          77   Sheet                   CNM5981
        33   Spring(Black)          CBH2067                          78   Sheet                   CNM6318
        34   Spring                 CBH2195                          79   PCB                     CNP5203
        35   Spring                 CBH2196                          80   PCB                     CNP5681

        36   Spring                 CBH2224                          81   Gear                    CNR1479
        37   Spring                 CBH2250                          82   Gear                    CNR1481
        38   Spring                 CBH2269                          83   Gear                    CNR1495
        39   Spring                 CBH2271                          84   Gear                    CNR1501
        40   Spring                 CBH2274                          85   Gear                    CNR1502

        41   Spring                 CBH2290                          86   Gear                    CNR1540
        42   Holder                 CBL1465                          87   Gear                    CNR1541
        43   Connector              CDE5685                          88   Belt                    CNT1080
        44   Connector              CDE5686                          89   Worm Gear               CNV5046
        45   Roller                 CLA3154                          90   Gear                    CNV5047



                                                                                                             5
YPM-MG2196ZF



Mark No. Description          Part No.   Mark No. Description                     Part No.
      91   Gear               CNV5048           141    Ball                       CNR1189
      92   Gear               CNV5049           142    Bearing                    CNR1423
      93   Holder             CNV5056           143    Belt                       CNT1079
      94   Pulley             CNV5058           144    Holder                     CNV5037
      95   Arm                CNV5061           145    Guide                      CNV5040

      96   Spacer             CNV5066           146    Clamper                    CNV5042
      97   Damper             CNV5120           147    Rack                       CNV5111
      98   Arm                CNV5189           148    Arm                        CNV5579
      99   Cover              CNV5424           149    Holder                     CNV5759
     100   Cover              CNV5425    *      150    Chassis Unit               CXB2698

     101   Lever              CNV5427           151    Arm Unit                 CXB2705
     102   Arm                CNV5491           152    Motor Unit(M4)(Carriage) CXB3178
     103   Gear               CNV5519           153    Screw Unit               CXB3179
     104   Cover              CNV5541           154    Guide Unit               CXB4417
     105   Holder             CNV5648           155    Lever Unit               CXB4450

     106   Composite PCB      CNX3141        156,157   



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