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HP-Bench-Briefs-1975-05-06


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                                           rli




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DIGITAL VS ANALOG
by Dick Gasperini, Editor
                            (r



It seems that just about every new




                       oonswmer items
                     and calculators are



cireuits?
                                                                                    \
Digital may s m confusing, but it                              drcuitr t no layiera rna&erafetmlmfor sewiee pemmnol; ajhm uwfer-
                                                                       e
need not be; digital items (more                                 k essemal. This arllcle h th

                                                                   the most common.



                                                  on or off. An automobile
                                                  either energized or sitting i       e     therefore it is an analog control
                                                  thing with a car's horn. Brake lights     circuit.
The simplicity of adigital circuit results
                                                  arelitordarklandsoaretail lights..    .
                                                  and the list continues.
from its two possible s t a t e s i t is either
"on" or "off  ".                                  Of course, there are a lot of analog
                                                  circuits around too. The light
                                                  dimmer on your car`s dashlights is
                                                               control circuit, This
                                                                possibilities than a
                                                  simple toggle switch- the lights
                                                  could be off or on very dim, or




There are a lot of familiar items that
are digital in operation. A light

                                                                                             I'
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                                                         WWW. H PARCHIVE.CQM
                                       DIGITAL VS ANALOG




                                                                                     DATA TRANSFER

                                                                                     Let's suppose that we have a
                                                                                     frequency meter (counter) that can
                                                                                     measure any signal from 1 kHz up to
                                                                                     10 kHz. It is measuring the
                                                                                     frequency of a signal (such as an
                                                                                     oscillator at a radio station) and we
                                                                                     want to obtain a plot of the variations
                                                                                     in frequency on a strip chart
                                                                                     recorder, as shown in Figure 3. One
                                                                                     way to accomplish this is to output a
                                                                                     voltage to the strip chart recorder
                                                                                     that i s p r o p r o t i o n e d t o t h e
                                                                                     frequency. For example, 1Volt could
                                                                                     signify 1 kHz, 2V would mean 2 kHz,
                                                                                     etc. up to 1OV for the full scale
                                                                                     deflections of 10 kHz.




    There are many examples of digital        is either on or o f Same with a
    control circuits that we work with        clothes iron, baking oven and a
    daily, such as those listed in Table 1.   home furnace, even though these
                                              have a temperature dial that is
                                              analog-that is, one that can have an
    Items that have a thermostat are          infinite number of settings. The
    generally digital in nature, although     thermostat circuit determines if the
    some people might argue that they         temperature is above or below the
    are analog. The answer can be             thermostat setting and then either
    determined by examining the power         turns on the heating element at full
    consumed by the appliance. An             power or keeps it off. What we are
    electric skillet, for example, will       doing with the thermostat is setting
    either be consuming maximum               the threshold (more on this later).
    power or none at all. Generally a         See Figure 2.
    light will be on when heat is being                                                  FIGURE    Measuri
                                              There is another category of              inn the    iuencv c
    applied. That is, the heatingelement
                                              products that we may have difficulty
                                              classifying. Earlier, we agreed that
                                              devices such as the toggle switch
                                              that had only two possible states      While this method works, it has its
                                              would be called digital. Items such    limitations. A change of 100 Hz in
                                              as the volume control that had an      frequency will move the pen on the
                                              unlimited number                       recorder only lo,% full scale. A
                                                                                                          of
                                              be called analog. How about the                  of 1 Hz will not even be
                                              seven speed blender in the kitchen?             ible. Therefore, this method
                                              Or the electric stove with eight       lacks resolution that may be desired.
                                              pushbuttons? Or the three speed
                                              heater blower in your car? These       An improvement will be to replace
        FIGURE 2.        ing furnace          don't seem to fit either th            the strip chart with a digital printer
        usually digi     eration-eit          digital category. Since t              and to have four signal lines-one for
           Iplying h                          several definite repeatatjl            each digit. For our         rement of
                                              each of the examples, this category    9431 Hz, the four w         I have 9V,
                                              has been termed staircase.             4V, 3V and 1V on them respectively.


I                                                      WWW. HPARCHIVE.COM
                                                          MTBF-WHAT DOES IT MEAN?
                                                                                                    .I    .I
                                                                                                                        .-

The digital recorder would thus print
9431. If the frequency changed to
8.965 kHz, the four output lines
would have voltages on them of 8V,
9V, 6V and 5V, respectively, and the
digital recorder would print 8965.
This system, which gives the
resolutions desi red while `retaining
the full operating range, is called the
staircase method of transferring
data and was used for many years.
It fell into disuse because of the
difficulties of decoding the signal.
That is, generating the correct
staircase signal (for example 4V) is
relatively easy, but the digital
recorder has difficulty monitoring
                                          was reduced to two (0 and 1) in the        indicator is a "hot engine" light. If a hot
the signal and determining if a 4         binary number system, the term             engine condition exists, the switch will
should be printed (or is at a 3 or a      "digital" was still used to describe       close, turning on the light.
5?).                                      this. The name has been retained
The staircase method of data              and will very likely never change,         This is a very simple circuit, but we
transfer can correctly be termed          even though we really ought to call        will use it to build more complex
"digital" since a unique definite         this binary.                               circuits in the next issue of BENCH
repeatable number (digit) is being                                                        -
                                                                                     BRIEFS.
                                                                                     -

indicated by a definite voltage level.    The top circuit in Figure 4 is an analog
                                          solution for monitoring the temperature    This article copyrighted 1975 by
That is, the voltage on one wire will                                                Richard E. Gasperini for publication
indicate one of ten possible digits.      in an auto engine.
                                                                                                        -
                                                                                     in a book on .Digital Trouble-
When the possible number of digits        The digital solution to a temperature      shooting.


                                                              Y

MTBF - WHAT DOES IT                       failure modes of the instrument. (HP       erage failure rates for these parts. Let`s
                                          applies this method to new instruments     assume that ICs and transistors fail at a
MEAN?                                     to predict the failure rate.)              rate of 0.1% per year, and assume
                                                                                     capacitors and resistors fail at 0.01%
by Rod Parks                                                                         per year. Most reliability models as-
                                                          1
Reliability and Mean Time Between          MTBF =                  X No.of hours     sume a "chain" of components. That is,
Failure (MTBF) data is often mistak-                 Z(No. of ea. of operation       a failure of any one component consti-
enly thought of as an absolute num-                  type of corn-    per year       tutes a failure in the instrument. There-
ber. The person (HP customer) who                      ponent) X                     fore, we compute the failure rate by
uses the MTBF figure for the pur-                      (expected                     simply computing the summation of the
pose of deciding to buy HP's or a                     failure rate                   quantity of parts times the failure rate.
competitor's instrument must be                      of component)                   For our example:
cautioned that MTBF calculations
are very subjective. Due to under-        The process of deriving a theoretical
lying assumptions made by the             model that will accurately predict (or          100 x 0.1% = 10%
manufacturers (HP or competitor),         specify) the reliability of a product is         60 x 0.1% = 6%
as much as a 3 or 4-to-1 difference       one of simplifications (subjective).           50 X 0.01% = 0.5%
in MTBF calculations may result.                                                         50 X 0.01% = 0.5%
                                          For example, assume that we want
Generally, there are two types of         to calculate the failure rate for a        Predicted failure rate: 17% per year.
MTBF calculations: a) prediction          new product. This instrument con-
based on component count, and             sists of only the following parts:         Of course an actual calculation
b) actual history.                                                                   would be more refined than our
                                               100 IC's
                                                60 Transistors                       simple example. We would probably
                                                50 Resistors                         use failure rates for categories of
                                                50 Capacitors                        parts or we may use the failure rate
The prediction technique uses a                                                      for each particular component (e.g.
method that represents the expected       Past history will have established av-     one IC may have a failure rate of
0.02% and another may fail at a 1%              MTBF's based on empirically de-               users' repair histories. In       3
rate). Refining the prediction                  rived data assumes that the manu-             some cases, the actual failure
process in this manner would give               facturer has the "facts".                     rate may be a factor of 10 or
increased accuracy.                                                                           15 times the reported failure
                                                However, the problem now becomes
                                                                                              rate.
There are two main sources of error             one of interpreting the empirical
with this prediction method.                    data. Subjectivity may cloud the          3. MuI ti ple fai Iure.
                                                results. For example:
The reliability of a newly developed                                                          An     instrument fails this
component is not always known and                1. What constitutes a failure? (Cer-         month and is "repaired". Next
we will have to estimate it. Also, so-              tainly a bona fide component fail-        month, the same instrument
called known components are not ac-                 ure should be counted.)                   fails with the same symptoms
tually known for the application                                                              and is repaired again. The
(stress). In addition to controlled stres-          a. Failure to meet specs?                 manufacturer may interpret
ses, the actual instrument operating a              b. Operator misinterpretation             this data as one failure on the
50



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