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HP-Bench-Briefs-1983-03-05


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                     HEWLETT
                     PACKARD

t-
                                                   SERVICE INFORMATION FROM HEWLETT-PACKARD
                                                                                                             MARCH-MAY 1983


               atic Za                 akes Scrag
          Static electricity is a familiar
          phenomenon which, except for an oc-
          casional mild shock or annoying
          "static cling", doesn't seem very
          serious to most of us. In fact, many
          people in the electronics industry
          reject electrostatic discharge (ESD)
          as a major cause of component fail-
          ure and hence, of equipment failure.
          It's not surprising that many people
          doubt the magnitude or even the re-
          ality of the ESD problem. In many
          cases a damaged part exhibits little
          or no physical damage when ob-
          served in a cursory microscopic in-
          vestigation. Unfortunately, many
          electronic components can be dam-
          aged or destroyed by ESD at poten-
          tials well below a person's range of
          sensory perception. Passive as well
          as active components are susceptible
          and the damage ranges from a slight
          degradation of a parameter to catas-
                                                                                 V
          trophic failures such as short cir-                                                How Severe You Ask?
          cuits. The catastrophic failures are     technologies is also a trend towards
          easy to discover and analyze, it's the   much greater ESD susceptibility.
                                                                                             One source in the electronics indus-
          "wounded" parts that fail sometime                                                 try estimates we may be losing as
          later that are hard to track down        Who would have thought 10 years           much as ten billion dollars annually
          and prove ESD-caused damage.             ago that engineers would ever have        from ESD. There could be as much
                                                   to worry about types of floors, floor     as 500 million dollars lost at the
          It is this difficulty in recognizing     polishes and cleaners, bench tops,        component level because of the ex-
          ESD-related failures that is one of      shoes, carts and wheels, antistatic       tensive damage caused by ESD. Dick
          the main reasons for lack of ESD         sprays, masking tape, plastic work        MOSS,   Hewlett-Packard Corporate
          awareness. And this is the most im-      order holders, and other ESD related      Reliability Engineering Manager,
          portant part of the battle against       articles? Today we do have to think       states, "Through ESD control we can
          static ZAP-the need for s t a t i c      of these things because the progress      reduce in-house failures and field
          awareness-on the part of top man-        in internal protection circuits, in re-   failures by at least ten percent." Mr.
          agement right on down to packing         lation to the trend towards smaller       Moss foresees Hewlett-Packard, as a
          and shipping or receiving depart-        geometry as mentioned above, does         whole, spending over a million dol-
          ments. ESD control measures must         not appear to be able to keep up.         lars in establishing static control
['        be implemented because the trend         Thus, ESD problems will be getting        programs. Over half our divisions
          towards smaller geometry, lower          more severe i n t h e immediate           have already incorporated electro-
          power,     and      lower    voltage     future.                                   static control programs. Several


          Part No. 5952-0114                                                                                  @ Hewlett-Packard 1983
                                                       WWW.HPARCHIVE.COM
I_-  --                                                                                                _I       -_
Hewlett-Packard divisions have im-
plemented static elimination pro-
grams t h a t have had significant
documented measurable results.


Example 1

In March 1980, one HP Manufactur-
ing Division conducted an experi-
ment to determine the effects of
handling unprotected integrated cir-
cuits. Eighty-seven circuits were
tested and found good. Forty circuits
were put in a plastic box as usual;
forty-seven were carefully placed in
antistatic foam.

The devices in the plastic box were
handled by several people in the IC
department and returned to the box.
The forty devices were then retested.    Figure 1. This is a MOS FET with the oxide and metal removed to show the craters in the gate.
Thirty-one circuits failed the PC        The rough area at the bottom is a metal pad for a connector. Magnification is 2200X.
test, nine passed.
                                         touched the edge connectors with a n             on certain series of assemblies.
The forty-seven circuits in the anti-    ESD probe. All ten boards were                   Employees were trained on ESD and
static foam were also retested. All      damaged by a 650 to lOOOV electro-               its prevention. Static-safe worksta-
were found good and returned to the      static charge. The failures were ver-
                                         ified by inserting the boards into an
                                                                                          tions were outfitted in production             '
antistatic foam.                                                                          area. Within three months, failures
                                         operating instrument. Repair work                dropped to less than 3%.
                                         revealed that the LS TTL was the
This experiment eventually resulted      most sensitive component on the
in the reduction in time for board       board-every component replaced                   Understanding the Process
repair. For example, standard time       was the LS TTL. The 8080s and TTL
for board repair on one of this divi-    did not fail but were damaged.                   Static electricity is actually elec-
sion's systems has been reduced                                                           tronic charge at rest on a surface.
from 13 to 5.47 hours per unit. ESD                                                       When the charge becomes suffi-
handling procedures implemented in       This brings up two important points              ciently large, a n electrostatic dis-
another production area improved         about ESD. 1-People can often                    charge can take place. The discharge
the yield of a bipolar LSI part from     carry 1000 to 5000 volts without                 takes place of course when a charged
22% to 100%.And later, ESD protec-       ever feeling the sensation of any dis-           person touches a part or a charged
tion procedures were implemented         charge under 3500 to 4000 volts.                 part touches another conductive sur-
to lower failure of a hybrid chip used   2-Components mounted on a PC                     face. How does the surface become
widely throughout the company.           board have increased risk of ESD                 charged? There are three types of
After t h i s program was im-            damage because each printed con-                 static generators.
plemented, DOA line returns fell         ductor (or wire) is a highway con-
from 25% to 4% within two months.        necting t o several devices. A dis-
                                         charge to that conductor stresses                Triboelectricity
Example I1                               several devices at once rather than
                                         just one.                                        The most common static generator is
Another H P Manufacturing Divi-                                                           triboelectric charging, where two
sion made an informal test in Au-                                                         materials in contact are suddenly
gust 1980 to determine component         Example I11                                      separated o r rubbed together. A
sensitivity on a PC board manufac-                                                        common demonstration of this prin-
tured in large quantities. Ten boards    In mid 1980, one of our computer                 ciple is pulling mending tape off its
were taken from line stores and ver-     divisions implemented an aggres-                 roll to generate in excess of 5000
ified as good. Using a static            sive ESD prevention program to                   volts. A person can develop a sig-
generator, the t e s t personnel         lower their 23% in-plant failure rate            nificant charge on his or her body

2   BENCH BRIEFS MARCH-MAY 1983
                                                        WWW.HPARCHIVE.COM
     with a relatively simple movement,       increasing relatively harmless volt-            sitivities (note the non-MOS devices
     such as walking across a floor or re-    ages to dangerous levels. The famil-            in the extremely sensitive group).
     moving a coat. Strolling across a        iar equation Q = CV (charge equals
r`   vinyl floor can generate as much as
     12,000 volts which is enough static
                                              capacitance times voltage) can be
                                              solved for voltage and we quickly see           Table 1. ESC sensitivity of typical
     to give a slight shock. The simple act   that if charge is constant, voltage             components (based on meas-
     of shifting the body can generate        increases as capacitance decreases.             urements using 100 picofarads
     hundreds of volts. The charged per-      Thus a harmlessly low voltage on a              discharged through 1.5 kilohms)
     son then touches a device, say dur-      component or human with a high
     ing a hand assembly operation. The       capacitance to ground can become a                Extremely Sensitive
     energy in the body is transferred        harmful voltage as the object is                  0 to 1 Kilovolt
     either to the device, or through the     moved further from a ground plane,                 0 Unprotected      MOS: Field
     device to ground. And this discharge     for example when an assembly on                       Effect Transistors (FETs) and
     is usually much more than many           the floor or table is picked up, you                  Integrated Circuits (ICs)-
     circuit packs can handle.                change its capacitance and hence                      especially Very Large Scale
                                              voltage. Now, when you ground the                     Integration (VLSI)
     So how do the parts themselves be-       assembly it will more than likely be               0 MOS Capacitors (Op Amp
     come charged by the triboelectric        damaged whereas before, the charge                    internal compensation)
     process? Consider for example, that      might not have been high enough to                 0 Junction FETs and low cur-
     most integrated circuits are trans-      be harmful.                                           rent Silicon Controlled Re-
     ported and shipped in plastic tubes.                                                           ctifiers (SCRs)-less    than
     Charges can be developed on these        This brings us to the three myths of
                                                                                                    .15A
     devices because of movement in the       Electrostatic Discharge (ESD).
                                                                                                    Microwave a n d Very High
     tube. When a charged device is                                                                 Frequency (VHF) transistors,
     emptied from t h e tube and              The Three Myths of ESD                                Microwave and VHF ICs-
     grounded, the rapid discharge can                                                              especially Schottky
     cause the device to fail.                Myth No. 1. Only Metal Oxide                        0 Precision      IC     voltage
                                              Semiconductor (MOS) Devices                           regulators-less than 5%
f"   Induction                                are Susceptible to ESD.                             0 Precision       thin     film
                                                                                                    resistors-less than .l%
     A second, more subtle type of char-      While it's true that MOS devices are                   Low-power       thin    film
     ging is called "induction" because       extremely sensitive, tests have                       resistors-less than .5w
     the electrostatic field of a charged     shown that other types of compo-                    0 VLSI with dual-level metalli-
     surface induces polarization of a        nents a r e also j u s t as sensitive.                zation
     nearby conductive body. If there is a    Table 1 shows a spectrum of sen-
     discharge path for t h i s induced
     charge, a n ESD may occur im-
     mediately.

     A good example of this principle is
     when a person handles a printed cir-
     cuit board assembly wrapped i n
     plastic bubble wrap, or an individual
     integrated circuit located inside a
     plastic bag. The person handling the
     plastic induces a charge onto the
     plastic which i n t u r n induces a
     charge on the piece inside. It does
     not matter if the person has a wrist
     strap on or not. When the person
     touches the piece to remove it from
     the plastic, the sudden discharge
     causes the ESD damage.

r`   Capacitive

     Capacitive charging is a third mech-     Figure 2. This is a blowup (23,OOOX) of one of the craters shown in Figure 1. The crater is -1
     anism which can be responsible for       micron wide and contains fragments of melted metal.

                                                                                                     MARCH-MAY 1983 BENCH BRIEFS               3
                                                   WWW.HPARCHIVE.COM
    Sensitive                            battery and consequent early re-         and to allow charge to bleed off to
    1 to 4 Kilovolt                      placement. In both these cases, ESD      ground more easily. But the real
        MOS with protection net-
        works (CMOS, NMOS, PMOS)
                                         is often not suspected since the evi-
                                         dence seems to point elsewhere.
                                                                                  reason the myth is so widely be-
                                                                                  lieved is that the voltages encoun-
                                                                                                                             9
        Schottky diodes                                                           tered during high humidity are gen-
        High-speed bipolar logic:                                                 erally less than the threshold of per-
        Emitter Coupled Logic (ECL),     Myth No. 3. Only Low Humidity            ception of the average person, which
        Low     Power     Schottky-      Environments Allow the                   is typically 3 to 4 kV. This is also the
        Transistor                       Production of ESD.                       voltage necessary to cause a visible
        Transistor Logic (LS-TTL),                                                and audible spark from a fingertip or
        Schottky TTL (S-TTL)             There is a widely held belief that       handheld tool to a conducting sur-
        Linear ICs                       there are no static electricity prob-    face. Table 2 illustrates some typical
                                         lems when the humidity is high. It is    sources of ESD and the relationship
    Less Sensitive                       true that the increased surface con-     between relative humidity and the
    4 to 15 Kilovolt                     ductivity at high humidity tends to      ESD value. Charge levels are re-
        Small signal diodes-less         reduce triboelectric generation, t o     duced in high humidity environ-
        than l w                         spread charges over larger surfaces      ments, but are still well within the
        Small signal transistors-less    so that the fields are less intense,     undesirable range.
        than 5w
     0 Low-speed bipolar logic (TTL,
                                         Table 2. Typical electrostatic voltages versus relative humidity
        Diode Transistor Logic [DTl],
        High Threshold TTL [H-TTL])
        Quartz and piezoelectric                                                                       ESD Value
        crystals
                                                                                                    70-90%      10-20%
                                                                 Source
                                                                                                      RH         RH
Myth No. 2. Only Unmounted
Components are Susceptible to                                                                            Kilovolts
ESD.
                                                  Walking across vinyl floor                          0.25        12
This is only true if the assembly has             Walking across synthetic carpet                     1.5         35
protection circuits at all sensitive              Sitting on foam cushion                             1.5         18
nodes, particularly where a sensitive             Picking up standard plastic bag                     0.6         20
device input is routed to a connector             Sliding plastic box on carpeted bench               1.5         18
pin. What usually happens is that                 Pulling tape from PC board                          1.5         12
mounting components on printed                    Skin packing PC board                               3.0         16
circuit assemblies increases the risk             Triggering standard solder remover                  1.0          8
of ESD damage because each printed                Cleaning circuit with eraser                        1.0         12
conductor connects t o several                    Freon circuit spray                                 5.0         15
devices. A discharge to that conduc-
tor thus stresses several devices at
once rather than just one.               ESD Prevention                           alty for applications requiring
                                                                                  high-performance.
CMOS circuits subjected to an ESD        It is easier and more effective to
while they are powered have an ad-       remove static from the environment       Self-control of ESD prevention in-
ditional risk-latchup. Latchup is a      and bleed the charges from people off    volves a program revolving around
parasitic pnpn avalanche usually         to ground than to rely on protective     the following basic rules.
caused by an input or output "glitch"    devices built into the circuitry
which exceeds the supply voltages so     (which seldom exceed 2 kV in protec-     Rule No. 1. Treat all electronic
that the parasitic device is triggered   tion). The design and effectiveness of   parts and assemblies as static
"on." The CMOS then tries to shunt       protective circuitry varies between      sensitive.
the power supply to common and the       manufacturers. Zener diodes may            Don't touch leads, pins, or traces
usual result is overheating and          not act quickly enough to protect the      while handling.
catastrophic failure. In some very       more sensitive components. The use         Keep parts in original containers
low power CMOS devices used in
battery operated products, the
                                         of limiting resistors is restricted to
                                         the voltages they can withstand.
                                                                                    until ready for use.
                                                                                    Discharge static before handling
                                                                                                                             3
latchup is not damaging to the IC        Also, protective circuitry sometimes       devices by touching a grounded
but increases the battery drain to       reduces t h e performance of t h e         metallic surface such as a rack or
the point of early discharge of the      device. This could be a heavy pen-         cabinet. Better yet, use a wrist

4     BENCH BRIEFS MARCH-MAY 1983                    WWW.HPARCHIVE.COM
          strap grounded through a one
          megohm resistor.

r-'   0


      0
          Do not slide static-sensitive
          devices over any surface.
          Notify your manager or static
          coordinator of mishandled
          parts-they may pass final test
          but be degraded enough to fail in
          the field;

      Rule No. 2. Handle all sensitive
      parts and assemblies at "static-
      safe work stations."
      A static-safe work station is defined
      as having:
      0 Conductive table mat grounded
        through a one megohm resistor.         Figure 3. These are the spiral cuts in a    Figure 4. Closeup of damaged area shown
        Each mat should have two swivel        precision one megohm metal film resistor.   in Figure 3. This is a good example of a
        connectors, for connecting wrist       The arrow shows where ESD arced across      "wounded" part just enough out-of-
         straps, one for the worker, the       the gap melting metal causing a bridge.     tolerance to cause a circuit problem-very
                                                                                           difficult to troubleshoot due to parallel
         other for supervisors, inspectors,                                                resistances.
         etc.                                                                                   Work station must be monitored
                                                 long-sleeved smock or sleevelets
      0 Conductive wrist strap in contact
                                                 made of ESD protective material.               for proper grounding, for safe pro-
         with bare skin and connected to
                                                 Antistatic smocks a r e recom-                 cedures and static hazards.
         swivel connector on mat through
                                                 mended for general wear and                    Grounds and wrist s t r a p con-
         one megohm resistor. Alligator
                                                 especially when handling class 1               tinuity should be checked with a n
         clips should never be fastened
                                                 (sensitive to 1000 volt) material.             ohm meter. Work stations, includ-
         onto the table mats because their                                                      ing materials and containers
                                               0 Use only proper containers for
         area of contact is too small to be
                                                 storage such as static protective              should be checked with a static
         effective as a ground conductor.
                                                 bags, conductive or antistatic                 meter.
      0 All metal equipment grounded:
                                                 trays, and tubes of integrated cir-            Spray antistatic solution on a
         soldering irons, work benches,          cuits. No paper or cards are to be             clean cloth and wipe top of work
         machinery, electrical equipment,        inside the containers.                         benches, hand tools, chair seats,
         fixtures, cleaning nozzles, lazy      0 Gloves, if used, are to be cotton or           and backs.
         susans, or turntables, stands,           antistatic; no synthetics.                     Clean conductive m a t s with a
         cabinets, and shelving made of                                                         mild detergent and water or with
                                               0 Carts, if used to transport sensi-
         metal must be grounded.                                                                antistatic solution. (Dirt or wax
                                                 tive items, should have carrying
         One common ground at any one                                                           can insulate the surface and pre-
                                                 surfaces covered by conductive
         work station. Example: table mat                                                       vent conductivity).
                                                  mats and at least two conductive
         and equipment must connect to
                                                  wheels.                                  Rule No. 3. Package parts
         same ground. Screws on metal
                                               0 A conductive floor mat, which is
         junction boxes of a properly                                                      properly    for storage or
         grounded AC power line are a             grounded, and conductive heel            transportation.
                                                  straps should be used where walk-
         good place to attach ground cable.                                                     Envelopes or containers should
         Keep work area clear of noncon-          ing is necessary and wrist straps
                                                  cannot be worn. A new heel strap              have a warning label on the out-
         ductors. No common plastics,                                                           side    (JEDEC/EIA       symbol
         polybags, cardboard, cigarette           must be used each day. An alter-
                                                  native to the heel straps are shoes           preferred).
         packages, candy wrappers, work
                                                  with conductive soles designed
          envelopes, synthetic mats, or un-
                                                  t o be worn i n antistatic




                                                                                                                                     1
                                                                                            r
          grounded metal plates. No rugs on
                                                  environments.
          floor, work surfaces, or shelving.
                                               0 Brushes, if needed must have
          Clothing must never come in con-
                                                  natural bristles; no synthetics.
          tact with components or assem-                                                                   L   ELECTROSTATIC
                                                                                                                 SENSITIVE
          blies. Short sleeves are preferred    In addition, the following practices                              DEVICES
          and long sleeves must be either       must be followed weekly to maintain
          rolled up high enough to prevent      the static-safe work station and a
          contact with or close proximity to    safe (free of electrical shock) work        Figure 5. Approved label for electrostatic
          sensitive parts, or covered by a      area.                                       sensitive devices.



                                                     WWW.HPARCHIVE.COM
                                                                                                   MARCH-MAY 1983 BENCH BRIEFS

                                                                                                          ---s___~               /
         Store and transport sensitive
         p a r t s and assemblies only is
         ESD-protective enclosures. The
         best protective enclosure is a
         "Faraday cage." Metal, metallized
         plastic and carbon-loaded plastic
         are all examples of such contain-
         ers, with the metallized plastic
         having the advantage that it is
         semitransparent so that the con-
         tents can be seen without opening
         it. The difference between the
         "Faraday cage" and the "pink-
         poly" bags is as follows: the
         "pink-poly" bag guards against
         static being created when the part
         slides around inside or when the
         outside of the bag is rubbed. But if
         a person's body is charged and
         picks up the "pink-poly" bag, the
         part inside the bag will become
         charged by the induction method.
         Then when the bag is opened and
         t h e p a r t removed, t h e sudden
                                                Figure 6. Example of a static-free workstation for board repair.
         grounding of the part can gener-
         ate the ESD damage. On the other
         hand, the "Faraday cage" shunts        nents increases. Protective and pre-             an aid to the buyer in making an
         any such inductive charges             ventive measures are fairly simple               intelligent choice by discussing the
         around the part providing com-         but won't succeed unless they are                pros and cons, strengths and weak-     rl
         plete protection.                      coupled with static awareness edu-               nesses and potential failure mecha-
         When packing parts for storage or      cation. Static damage prevention is              nisms of t h e various different
         transportation, use antistatic         an example of a process which is                 generic materials presently avail-
         packaging and pack the parts           only as good as its weakest link. The            able for ESD protection. The infor-
         tightly to prevent motion which        components remember!                             mation and data contained in this
         could generate static.                                                                  document are not to be construed as
     0   Makes certain that the tubes used                                                       a n endorsement o r prohibition of
         to store and transport ICs are the                                                      any specific product.
         antistatic type. Plastic tubes will    Editor's Note: The recent explosive
         cause a static charge build-up on      growth of the ESD protective prod-               The document is:
         the ICs when they slide out of the     ucts market has introduced a vast
         tube.                                  array of products to the potential               ESD Protective Material and
     0   Ensure that charts, wheels, cas-       buyer. Unfortunately, the multitude              Equipment: A Critical Review
         ter, frames and shelves are con-       of voices and choices in the market
         ductive. If you are transporting       place has tended to make the selec-              Spring '82
         sensitive electronic equipment on      tion of an optimum product rather
         a cart with rubber wheels pushed       difficult .                                      Order No. SOAR-]
         by a person wearing crepe or
         heavy rubber soled shoes, you just     Therefore, "Caveat Emptor," let the              Prepared by Norman B. Fuqua
         have another form of a "Van de         buyer beware, is especially germane              IIT Research Institute
          Graaff' high voltage generator.       to the purchase of ESD protective                Under contract to:
                                                materials. For the maximum quality               Rome Air Development Center
     Conclusions                                assurance, substantial purchases                 Griffiss AFB, NY 13441
                                                should only be made after a thor-
     ESD damage is responsible for an
     unknown but significant percentage
                                                ough review of the market, a formal
                                                product qualification program, and
                                                                                                 Contact:                               1
     of electrical component failures and       lot sample testing to assure consis-             Harold A. Lauffenburger
     is likely to increase as the use of        tent quality. As an aid toward this              Reliability Analysis Center
     smaller, faster, lower-power compo-        end, a document has been written as              at Griffiss AFB

@\            CH BRIEFS MARCH-MAY 1983

         \     --
                                                                WWW.HPARCHIVE.COM
                                                                        I-_ _ _ .
                                                                        -- _ _ _.
Acknowledgements                          programs for HPs major repair cen-        was performed by Mr. Richard Moss,
                                          ters. Other companies are also heav-      HP Corporate Reliability Engineer-
The words, Figures and photos for         ily involved in ESD prevention pro-       ing Manager, and producer of an HP
t h i s article were compiled from        grams. A lot of source material was       video tape called "Static Zap Makes
many different sources, both within       contributed by Mr. George K.              Scrap." Copies of this 30-minute
and outside of Hewlett-Packard. Mr.       Hagge, Production Inspection Group        tape are available through your
Mike Ward, Product Assurance              Leader at the E. F. Johnson Com-          local H P office. Order H P p a r t
Manager at H P s Computer Support         pany. He included material he had         number 90383R and specify A for
Division and Mr. Thomas Edmonds,          gathered from Mr. C. Fred Mykka-          VHS-SP, or B for Beta 1, or D for
Product Assurance Manager a t H P s       nen, editor of a Honeywell publica-       314 " Umatic tape format. For exam-
Instrument Support Division are ac-       tion called Component Comments.           ple, 90383RB orders the tape in
tively engaged in ESD prevention          Final editing for technical accuracy      Beta 1format.


New HP 3497A                                                   New 3497A Documentation
Manuals                                          HP                                        Price:   Before       After
                                            Part Number                     Title                   July 31      Aug. 1
We are pleased to announce that the
following three-volume set is now            03497-90019     Operating, Programming and                $35        $75
available. These manuals were re-                            Configuration Manual
written to provide information that
is concise, accurate, and easy-to-use.       03497-90020     Installation and Service Manual           $25        $50

Because these manuals are signific-          03497-90021     Plug-in Assemblies and 3498A              $25        $50
antly improved over the prior edi-                           Extender Service Manual
tions, we thought our customers
would want to hear about the special                        OPERATING, PROGRAMMING AND
limited time offer to purchase any                      CONFIGURATION MANUAL (03497-90019)
one or all of them at half price. We      This 665 page manual contains operating, programming and configuration
will soon be mailing out a letter to      information for the 3497A mainframe, for its plug-in assemblies (Options 010
nearly 1000 customers who have            through 140) and for the 3498A Extender.
returned the "pink card" requests for                      MAINFRAME INSTALLATION AND
manual information.                                          SERVICE MANUAL (03497-90020)
                                          This manual contains installation and component level maintenance infor-
So look for your card in the mail, or
                                          mation for the 3497A and the optional DVM (Option 001).
if you just want to buy a great man-
ual, get your order in soon. These                      PLUG-IN ASSEMBLY/3498A EXTENDER
new manuals are certainly a n asset                          SERVICE MANUAL (03497-90021)
to the 3497A and we are sure that         This manual contains component level maintenance information for all
you will be pleased with them. Con-       plug-in assemblies (except Option 140 which is unserviceable) and for the
tact your local H P office for details.   3498A Extender.


New Service Notes Provide Aid in Troubleshooting and Service
Calibration and                           Troubleshooting for Random                This condition can be traced to one of
Troubleshooting for the                   Intensity Level Changes                   several different causes. The first
1980A/B Oscilloscopes                     This troubleshooting tip is for           step is to monitor the unblanking
                                          1980A/B Oscilloscopes with serial         gate output with a n oscilloscope,
                                          numbers prefixed 2126A and below.         then the CRT grid and cathode volt-
This issue of Bench Briefs lists sev-                                               ages with a high voltage probe and
e r a l service notes for t h e           Does your instrument show a ran-          meter. Should a change in any of
HP 1980A/B Oscilloscope Measure-          dom brightening of trace intensity?       these levels coincide with the inten-
ment System that will help you save       (The character display may or may         sity level change, it would indicate a
time and money, and improve the           not be affected.) Does a front panel      circuit problem. Trace the problem
reliability of your Hewlett-Packard       key closure seem to correct the trace     to the source of the shift in level and
product.                                  intensity level?                          correct.

                                              WWW.HPARCHIVE.COM                         MARCH-MAY 1983 BENCH BRIEFS       7
If the gate or CRT grid and cathode       time consuming than needed. Many        form simple adjustments to correct
levels remain constant during inten-      technicians misunderstand (through      for the deviation. These adjustments
sity shifts, it may indicate that one     no fault of their own) the intent of    are stored in the HP 1980 in non-
of the CRT grid-to-cathode protec-        the service manual calibration pro-     volatile memory (RAM) as "cal fac-
tion neons (A2V1 or A2V2) is oscil-       cedure. Due to the way service man-     tors." The internal processor re-
lating. To verify this condition, lift    uals are structured, technicians are    trieves these numbers and uses
one end of either neon from the           led to believe that all adjustments     them in formulas that convert them
board and look for trace intensity        must be checked at each calibration.    back to analog voltages t h a t are
level changes. If the problem dissap-     This is not true. Typically, a total    used for positioning, balance gain,
pears, replace both neons with HP         hardware calibration procedure is       sweep timing, etc. The RAM is bat-
PIN 2140-0013. Refer to service note      necessary only after a major over-      tery protected when the power is off.
1980AlB-13 for configuration              haul, or a repair affecting power       The numbers are also protected from
instructions.                             supply levels, or a CRT replacement.    being altered by a switch. Only
If lifting the neons did not cure the     Many adjustments relate only to the     when this switch is i n the non-
problem, the CRT itself is suspect.       loading effects of the CRT and do not   protected position can the software
                                          need to be checked unless the CRT is    calibration routine be entered t o
New and Improved User                     replaced.                               change the numbers.
Calibration Procedures                    This procedure and the HP 1980
                                                                                  The precision signal source can be
                                          service manual adjustment section
Service Note 1980AlB-14 is offered                                                an external one traceable to NBS; or
                                          are structured to direct you to only
as a supplement to the Operating                                                  if less accuracy is acceptable, the
                                          those adjustments necessary after
and Service manual and is recom-                                                  oscilloscope contains convenient
                                           specific repairs. Test equipment       internal peak-to-peak and timing
mended for all serial numbers.
                                          requirements are the same as any        capabilities.
Calibrating the HP 1980 Oscillo-           100 MHz oscilloscope with the ex-
scope Measurement System is bro-          ception of a counter necessary t o      Software calibration may be accom-
ken down into two different proce-        check the processor oscillator.         plished a t any interval the user
dures. The first procedure, called                                                deems necessary. Under normal
hardware calibration, is similar to       Software Calibration                    operating conditions the specifica-
calibrating a standard oscilloscope.      Software calibration is an interac-     tions should hold for at least six
The second procedure, called              tive process between the operator       months. If the user desires meas-
software calibration, or in the case of   and the HP 1980 Oscilloscope. In        urements to be better than specifica-
the HP 1980, Front Panel Cal, is en-      simplified terms, you apply a known     tions the calibration interval may be
tirely new.                               precision signal to the oscilloscope    shortened. Best of all, this procedure
                                          and observe the amount of deviation     can be performed while the instru-
Hardware Calibration                                                              ment is in place without removing
                                          on the CRT. Then, following a proce-
Hardware calibration is often more        dure displayed on the CRT, you per-     the covers.

                                                                                  Simplify Calibration on
                                                                                  Your Digital Voltage Source
On-Site Service Kits for                  For more information, use the form      Do you own an HP 6129C, 6130C,
3455A and 3456A Digital                   at the rear of Bench Briefs and order   6131C, or 6140C Digital Voltage1
                                          Service Notes 3455A-20B and             Current Source? The "Polarity
Voltmeters                                                                        Offset Switch" circuit has been mod-
                                          3456A-1C.
Service kit 03455-69801 for the                                                   ified to extend the range of the Cur-
3455A and kit 03456-69801 for the                                                 rent Offset Adjustment.
3456A are designed to facilitate on-      5180A Waveform Recorder                 The Current Offset Adjustment is
site isolation and repair of failures     Modifications to Improve                used during calibration t o set the
in the 3455A and 3456A DVM's.             Peformance                              minus 0.5 mA (binary units) or the
Each kit contains pretested printed                                               minus 0.0 (BCD units) current offset
circuit boards that can be substi-        Several Service Notes are listed in     which acts as a reference for all out-
tuted for PC assemblies in a mal-         this issue of Bench Briefs that rec-    put currents. This modification
functioning unit. In addition to other    ommend modifications to improve         simplifies the "bit balancing" neces-
miscellaneous components, are             performance and reliability of the      sary during calibration.
diagnostic programs on tape               5180A Waveform Recorder. Use the         For more information order the
cassettes that allow the user to test     order form on the last page to order     associated service notes listed on the
the DVM with several different HP         Service Notes 5180A-2A, -3A, -4A,        last page of this issue of Bench
controllers.                              -6A, -7A, -12 and -13.                  Briefs.

8   BENCH BRIEFS MARCH-MAY 1983
                                                       WWW.HPARCHIVE.COM
                                                        the good work. I hope to get the majority of my   NOTE: They moved 3 years ago; the current
                                                        issues in the future.                                   address is:

                                                        Sincerely,                                           3451 Church Street
                                                        Larry Long, Technical Support                        Evanston, IL 60203
                                                        Lanier Business Products, Inc.
                                                                                                          2. Publication IPC-CM-770B has 116 pages,
                                                        Many readers receive their copy at home. Then,       cost is $10.00 to members and $20.00 to
                                                        after reading it, bring it in and route it to        non-members.
      Missing BB copies                                 interested individuals at work.
                                                                                                          3. I find every issue of Bench Briefs informa-
      Editor:                                                                                                tional and beneficial, keep up the good
                                                        The IPC has moved                                    work and continue its publication.
      I have been receiving the Bench Briefs publi-
      cation for approximately the past three years.    Editor:                                           Bernard H. Serota
      Evidently, they are also quite popular with                                                         Philadelphia Naval Shipyard
      other individuals in my ofice since I often do    Subj: Conformal Coatings, comments
      not receive various issues. I did receive the     Ref: (a) Bench Briefs, Jan-Feb 1983 issue         Thanks for the input Bernard. My book is
      January-February issue, and was very in-                                                            dated 1979 so I should have guessed that they
      terested in getting information on the printed    1. On page 3 of reference (a) you s t a t e       may have moved.
      circuit board repair article that appeared in        "IPC-CM-770B" "Guidelines for Printed
      the July-October 1982 issue.                         Board Component Mounting" obtained             More on addresses
                                                           from:
      I have not received any of the 1982 issues. If                                                      Many readers have requested more informa-
      you have back copies of those, I would ap-           The Institute for Interconnecting and          tion on the products referenced in the Printed
      preciate any of them you have on hand. I             Packaging Electronics Circuits                 Circuit Board Cleaning article in the July-
      enjoy reading your publication and get a lot of      1717 Howard St.                                October 1982 issue. Here are the company
      valuable information out of it. Please keep up       Evanston, IL 60202                             names and addresses.




                    Description                               Mfr. No.                             Mfr. Name                         HP Part No.
'"1     Low static, Solder sucker,                      AS 196 Soldapullt                 Edsyn Inc.
                                                                                          15958 Arminta St.
                                                                                                                                      8690-0227
        Red. t i D s                                                                      Van Nuys, CA                                8690-0253
        ~~




        Solder, RMA (rosin mildly active)               RMA P2                            Alpha Metals                                8690-0098
        63/37 lead/tin .032 dia.                                                          1001 South Lindwood Ave.
                                                                                          Santa Ana, CA 92705
             solder, RA (rosin active) 60/40            RA P3                             Alpha Metals                                8690-0027
             leadkin .050 dia.                                                            1001 South Lindwood Ave.
                                                                                          Santa Ana, CA 92705
             Gen. purpose solvent                        MS-180                           Freon TF                                    8500-0232
                                                                                          Miller-Stephenson
                                                                                          1001 East 1st
                                                                                          Los Angeles, CA 90012
             Contact cleaner and protector               Cramolin Red                     Caig Laboratories                           6010-0491
                                                         FSN-6850-880-7007                P.O. Box J
                                                                                          Escondido, CA 92025-0051
                                                         No noise                         Electronic Chemical Corp.                   6030-0063
                                                                                          P.O. Box 35
                                                                                          Guttenberg, NJ 07093
             Foam-tipped swab                            NA                               NA                                          9300-0767
             Lint-free industrial woven cloth            TX 309                           Texwipe Co.                                 9310-0039
                                                                                          650 East Crescent Ave.
                                                                                          Upper Saddle River, NJ 07458
                                                         Reliasolv No. 564                Alpha Metals                                8500-1803
                                                                                          1001 South Lindwood Ave.
                                                                                          Santa Ana, CA 92705
             Flux remover                                MS-19OHD                         Miller-Stephenson                           8500-0735
 -3                                                                                       1001 East 1st
                                                                                          Los Angeles, CA 92025-0051
                                                         v-200                            Baron-Blakeslee                             8500-0735
                                                                                          2001 North Janice Ave.
                                                                                          Melrose Park, IL 60160

                                                                                                                MARCH-MAY 1983 BENCH BRIEFS            9
                                                            WWW.HPARCHIVE.COM
                                                                    1332A DISPLAY                                            3466A MULTIMETERS
                                                    1332A-98. All serials. Preferred replacement for           3466A-6A. Serials 1716A14170 and below. New true
                                                      A2R90 astigmatism potentiometer.                           RMS converter improves AC accuracy.
                                                                                                               3466A-12. Serials 12061 and below and serials
                                                                  1335A X-Y DISPLAY                              121 10-12146. Improved common mode rejection of
                                                    1335A-5A. All serials. Recommended CRT change to             input amplifier.
                                                      improve performance.                                     3466A-13. All serials. Recommended low noise input
                                                    1335-1 1A. All serials. Storage CRT appearance               amplifier.
                                                      specification.
                                                    1335A-13A. All serials. Replacement part number for                      3468A MULTIMETERS
                                                      the model 1335A Mother Boards.                           3468A-1A. Battery retrofit kit installation for battery
                                                                                                                 retrofit kt P/N 03468-68701.
                                                                  1345A X-Y DISPLAY
Need Any Service                                    1345A-1A. Serials 21 12A00475 and below. Loose
                                                      post accelerator leads.
                                                                                                                             3490A MULTIMETER
                                                                                                               3490A-86. Serials 1211AI2555 and below, and se-

Notes?                                                          1740A OSCILLOSCOPE
                                                                                                                 rials 1529A03905 and below. Recommended re-
                                                                                                                 placement for power supply capacitors C101
                                                    1740A-20A. Serial numbers as follows: "A'-Prefix             through C107.
                                                      2226A and below, "G" Prefix-all serials, "J"
They're free!                                         Prefix-all serials. Correcting delay line caused low                     3496A SCANNER
                                                      bandwidth and slow risetime.                             3496A-7A. Serials 2137A00990 and below. Eliminat-
Here's the latest listing of Service                                                                             ing fixture enable arc at paddle pins.
Notes. They recommend modifica-                                 1741A OSCILLOSCOPE
                                                    1741A-13A. Serial numbers as follows: "A-Prefix                    3724A BASEBAND ANALYSER
tions to Hewlett-Packard instru-                      2017A and below, "G" Prefix-all serials, "J"             3724A-2. Serials 2217U-00161 and below. (Note, se-
                                                      Prefix-all serials. Correcting delay line caused low       rials above 2212U-00156 will already have
ments to increase reliability, im-                    bandwidth and slow risetime.                               03724-60123 fitted and +12V track cut on 3725A
prove performance, or extend their                                                                               A18.) Power supply improvements to prevent in-
                                                                1742A OSCILLOSCOPE                               strument hang-ups at switch on.
usefulness.
                                                    1742A-5A. Serials 2021 A and below. Correcting delay
                                                      line caused low bandwidth and slow risetime.                       3730A DOWN CONVERTER
Use the order form at the rear of                                                                              3730A-6. Serials 1541 U-00441 and below. Preferred
                                                                1743A OSCILLOSCOPE                               replacement for mixer 0960-0174.
Bench Briefs, to order free of charge,              1743A-6A. Serials 2236A and below. Correcting delay
individual Service Notes document-                    line caused low bandwidth and slow risetime              3746A SELECTIVE LEVEL MEASURING SET
                                                                                                               3746A-3. All serials. Retrofit procedure for opt. 015/
ing several instruments.                                        1744A OSCILLOSCOPE                               016 channel impairments.
                                                    1744A-7A. Serials 2109A and below. Correcting delay        3746A-4. All serials. Retrofit procedure for opt.
                                                      line caused low bandwidth and slow risetime.               012-tracking generator.
If you would like to purchase large                                                                            3746A-5. All serials. Retrofit procedure for opt. 011-
quantities of Service Notes covering
                                                                                                                                                                         r
                                                                1745A OSCILLOSCOPE                               group filter.
a wide range of instruments, or if                  1745A-1. Serials 2248A and below. Correcting delay
                                                      line caused low bandwidth and slow risetime.                        3763A ERROR DETECTOR
you desire a complete history of all                                                                           3763A-7. All serials. Preferred replacement for A1 4
                                                                1746A OSCILLOSCOPE                               IC27 (1 820-1 755).
Service Notes documenting all                       1746A-1. Serials 2229A and below. Correcting delay
changes t o your instruments,                         line caused low bandwidth and slow risetime.             3779A/B PRIMARY MULTIPLEX ANALYSER
                                                                                                               3779A-22A.     Serials 2005U and    below. Update of
Hewlett-Packard offers a microfiche                                                                              software.   Supercedes 3779A-5    and 3779A-8.
                                                               1980A/B OSCILLOSCOPE
library for a modest, one time                      198ONB-12. 1980 serials 2209A and below; 19806             37798-23A.     Serials 2005U and    below. Update of
                                                                                                                 software.   Supercedes 37798-5    and 37796-8.
charge, there is a microfiche sub-                    serials 2144A and below. Modification to prevent
                                                      CRT arcing.
scription service available t h a t                 198OAIB-13. 19808 serials 2126A and below. Trou-              3780A PATTERN GENERATOWERROR
automatically updates the library on                  bleshooting tip to isolate cause of random intensity                   DETECTOR
                                                      level changes.                                           3780A-27. All serials. Retrofit of option 101.
a quarterly schedule.                               198OAIB-14. All serials. Manual supplement describ-
                                                      ing calibration procedure.                                          37826 ERROR DETECTOR
                                                                                                               37826-2. Serials 221811-00266 and below. Preferred
The part numbers for the microfiche                         3060A CIRCUIT TEST SYSTEM                            replacement for A32 assembly.
library and subscription service are:               3060A-50A. All serials. Improved field diagnostic of
                                                                                                                    3785A/B JllTER GENERATOR AND
                                                      analog relay failures.
                                                    3060A-53. All serials. Improved readings of BTL                             RECEIVER
Library of                                            "trans" statement using the 3455A.                       3785A-6. Serials 22261100237 and below. Prevention
                                                                                                                 of possible damage to A35U27.
Service Notes-                     5951-6511        3421A DATA ACQUISITION/CONTROL UNIT                        3785A-7. All serials. Preferred replacement for A30
Subscription service-              5951-6517        3421A-2. All serials. 44462A actuator/multiplexer            Q9 and Q10.
                                                      jumper configuration.                                    37856-5. Serials 222811001 56 and below. Prevention
                                                    3421A-3. All serials. Transfer restrictions of boards        of possible damage to A35U27.
Contact your local HP Sales Office                    between the United States and Canada to Europe.          37856-6. All serials. Preferred replacement for A30
                                                                                                    



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