Service Manuals, User Guides, Schematic Diagrams or docs for : Harman Kardon DVD DVD-5 DVD-5 Rev 3

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DVD-5 Rev 3


>> Download DVD-5 Rev 3 documenatation <<

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        harman/kardon

                                                               DVD5
                           FIVE DISC DVD/CD CHANGER

                                      SERVICE MANUAL




                                                                      CONTENTS
        PRECAUTIONS.. ............................................1           TRAY/CAROUSEL PARTS LEGEND......... .....22
        ESD WARNING..............................................3            BLOCK DIAGRAM.......................................23
        SPECIFICATIONS...........................................4            POWER SUPPLY SCHEMATIC-rev1...............24
        DETAILED SPECIFICATIONS...........................5                   POWER SUPPLY PARTS LIST rev1................25
        FRONT PANEL CONTROLS.............................7                    POWER SUPPLY SCHEMATIC-rev2...............27
        INFORMATION DISPLAY.................................8                 POWER SUPPLY PARTS LIST rev2................28
        REAR PANEL CONNECTIONS.........................9                      BULLETIN HK2002-05...................................33
        REMOTE CONTROL FUNCTIONS...................10                         BULLETIN HK2003-01...................................34
        INSTALLATION/CONNECTIONS......................12                      ELECTRICAL PARTS LIST............................39
        TROUBLESHOOTING GUIDE.........................16                      IC BLOCK DIAGRAMS..................................49
        DVD5 REVISION...........................................17            P.C. BOARDS.............................................69
        GENERAL UNIT EXPLODED VIEW (120V)........18                           SCHEMATIC DIAGRAMS..............................77
        GENERAL UNIT EXPLODED VIEW (230V)........19                           SCHEMATIC DIAGRAMS (230v)...................101
        MECHANICAL PARTS LIST............................20                   PACKING MATERIALS................................107
        TRAY/CAROUSEL EXPLODED VIEW...............21


                                                               harman/kardon, Inc.
                                                             250 Crossways Park Dr.
                                                           Woodbury, New York 11797                                         Rev3 9/2005


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              DVD5                                                                                                            harman/kardon


                                                     SERVICING PRECAUTIONS
                    NOTES REGARDING HANDLING OF THE PICK-UP
                    1. Notes for transport and storage
                        1) The pick-up should always be left in its conductive bag until immediately prior to use.
                        2) The pick-up should never be subjected to external pressure or impact.


                                                                                                            Drop impact
                                  Storage in conductive bag




                    2. Repair notes
                        1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
                        2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
                           impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction
                           and/or damage to the printed-circuit board.
                        3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
                           the adjustment point and installation
                           screws should absolutely never be touched.
                        4) Laser beams may damage the eyes!
                           Absolutely never permit laser beams to enter the eyes!
                           Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.



                                                                                   NEVER look directly at the laser beam, and don't let contact
                                                                                   fingers or other exposed skin.



                        5) Cleaning the lens surface
                           If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
                           for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
                           ton swab should be used, taking care not to distort this.
                                                                                                              Pressure
                                          Magnet
                                                                                                                                Pressure


                                                              How to hold the pick-up



                                                                                         Cotton swab




                                                                      Conductive Sheet

                        6) Never attempt to disassemble the pick-up.
                           Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
                           not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
                           this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.


                                                                               1




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            DVD5                                                                                                         harman/kardon


                      NOTES REGARDING COMPACT DISC PLAYER REPAIRS
                     1. Preparations

                        1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo-
                           nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage,
                           components can be damaged, and for that reason components should be handled with care.
                        2) The pick-up is composed of many optical components and other high-precision components. Care must
                           be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
                           magnetism is present, or where there is excessive dust.

                     2. Notes for repair

                        1) Before replacing a component part, first disconnect the power supply lead wire from the unit
                        2) All equipment, measuring instruments and tools must be grounded.
                        3) The workbench should be covered with a conductive sheet and grounded.
                           When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
                           because there is the possibility of damage by static electricity.)
                        4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
                        5) Workers should be grounded by an armband (1M)
                        6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
                           static electricity changes in the clothing to escape from the armband.
                        7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.




                                                                                            Armband




                                                                                                   Resistor
                                                                                                   (1 Mohm)
                                                                 Resistor
                                                                 (1 Mohm)      Conductive
                                                                               Sheet




                                                                              2




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              DVD5                                                                                                    harman/kardon


                                                           ESD PRECAUTIONS
                    Electrostatically Sensitive Devices (ESD)
                    Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com-
                    monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir-
                    cuits and some field-effect transistors and semiconductor chip components. The following techniques should
                    be used to help reduce the incidence of component damage caused by static electricity.
                    1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
                       any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
                       commercially available discharging wrist strap device, which should be removed for potential shock reasons
                       prior to applying power to the unit under test.
                    2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
                       face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
                    3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
                    4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static"
                       can generate electrical charges sufficient to damage ESD devices.
                    5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
                       devices.
                    6. Do not remove a replacement ESD device from its protective package until immediately before you are
                       ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
                       conductive foam, aluminum foil or comparable conductive materials).
                    7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
                       protective material to the chassis or circuit assembly into which the device will by installed.

                    CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
                              OTHER SAFETY PRECAUTIONS.

                    8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
                       such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
                       erate static electricity sufficient to damage an ESD device).




                                                                           3




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          DVD5                                                                                                                                                                        harman/kardon


              Technical Specifications
              Applicable Discs:             5-inch (12cm) or 3-inch (8cm) DVD-Movie, CD or CD-RW discs
                                            Region 1 DVD-Movie discs
                                            DVD: Single Side/Single Layer, Single Side/Dual Layer, Dual Side/Dual Layer
                                            Linear PCM, Dolby Digital or DTS Audio
              Video Signal System:          NTSC
              Composite Video Output:       1V p-p/75 , sync, negative polarity
              S Video Output:               Y/Luminance: 1V p-p/75 , sync, negative polarity
                                            C/Chrominance: 0.286V p-p
              Component Video Outputs:      Y: 1V p-p/75 , sync, negative polarity
                                            Pr: 0.648V p-p/75 
                                            Pb: 0.648V p-p/75 
              Analog Audio Output:          2.0V RMS 



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