Service Manuals, User Guides, Schematic Diagrams or docs for : Harman Kardon HS HS-300 & 500 HS-300 & 500

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HS-300 & 500


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    harman/kardon                                                              service manual




          HS 300/500 Home Cinema System
          SERVICE MANUAL




                                CONTENTS

SERVICE INFO, MECHAS        2              UNIT EXPLODED VIEW AND PARTS   11
SERVICING PRECAUTIONS       3              PARTS LIST                     12
ESD PRECAUTIONS             5              PINOUTS                        69
BASIC SPECIFICATIONS 300    6              PCB DRAWINGS                   85
BASIC SPECIFICATIONS 500    7              BLOCK DIAGRAM                  93
TROUBLESHOOTING GUIDE       8              WIRING DIAGRAM                 94
PACKING LIST AND VIEW      10              SCHEMATIC DIAGRAMS             95
                                                                                      Page 1 of 109
harman/kardon                                                                                         service manual




  harman/kardon                                                                  Service Info
 HS 300/500                                                                                     23 Aug 2007


  To:            All harman/kardon Service Centers

  Models:        HS 300/500

  Subject:       Hardware changes (2 changes, mecha and main board).




 Please note that a change in hardware from Sanyo optics and mecha to Hitachi optics and
 mecha has been carried out from the serial numbers stated below.



 Model          Start serial number End serial number     Optic / mecha           Part number

                WA0020-01001          WA0020-03501        HD62 - DV342 (Sanyo)    01.15.JX.DV342
                                                          HOP1200W- DM3403-C
 HS 300/230     WA0020-03502          -                   (Hitachi)               01.15.JX.EDM3403

                WA0023-01001          WA0023-03500        HD62 - DV342 (Sanyo)    01.15.JX.DV342
                                                          HOP1200W- DM3403-C
 HS 500/230     WA0023-03501          -                   (Hitachi)               01.15.JX.EDM3403

 Due to the change of mecha, the main boards are also different. It is important to use the correct
 main board for the loader, as the servo circuit has changed on the main board.

 Model          Start serial number   End serial number   Main board version      Part number
                WA0020-01001          WA0020-03501        Up to version 1.6       HAV06M1802C02*
 HS 300/230     WA0020-03502          -                   From version 1.7        0211HAV06M3625C023
                WA0023-01001          WA0023-03500        Up to version 1.6       HAV06M1802C02*
 HS 500/230     WA0023-03501          -                   From version 1.7        0211HAV06M3625C025

 * Please note that correct software according to model must be installed after change of main
 board

Please note that there is no difference in playability or functionality between the Sanyo and Hitachi loaders.




                                                                                                       Page 2 of 109
harman/kardon                                                                                            service manual

                             SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
   1) The pick-up should always be left in its conductive bag until immediately prior to use.
   2) The pick-up should never be subjected to external pressure or impact.


                                                                                    Drop impact
            Storage in conductive bag




2. Repair notes
   1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
   2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
      impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction
      and/or damage to the printed-circuit board.
   3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
      the adjustment point and installation
      screws should absolutely never be touched.
   4) Laser beams may damage the eyes!
      Absolutely never permit laser beams to enter the eyes!
      Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.


                                                           NEVER look directly at the laser beam, and don't let contact
                                                           fingers or other exposed skin.




   5) Cleaning the lens surface
      If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
      for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
      ton swab should be used, taking care not to distort this.
                                                                                      Pressure
                    Magnet
                                                                                                        Pressure


                                        How to hold the pick-up



                                                                  Cotton swab




                                                Conductive Sheet

   6) Never attempt to disassemble the pick-up.
      Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
      not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
      this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
                                                                                                       Page 3 of 109
harman/kardon                                                                                           service manual


  NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations

   1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo-
      nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage,
      components can be damaged, and for that reason components should be handled with care.
   2) The pick-up is composed of many optical components and other high-precision components. Care must
      be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
      magnetism is present, or where there is excessive dust.

2. Notes for repair

   1) Before replacing a component part, first disconnect the power supply lead wire from the unit
   2) All equipment, measuring instruments and tools must be grounded.
   3) The workbench should be covered with a conductive sheet and grounded.
      When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
      because there is the possibility of damage by static electricity.)
   4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
   5) Workers should be grounded by an armband (1M)
   6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
      static electricity changes in the clothing to escape from the armband.
   7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.




                                                                       Armband




                                                                              Resistor
                                                                              (1 Mohm)
                                            Resistor
                                            (1 Mohm)      Conductive
                                                          Sheet




                                                                                                         Page 4 of 109
harman/kardon                                                                                        service manual



                                       ESD PRECAUTIONS
  Electrostatically Sensitive Devices (ESD)
  Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com-
  monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir-
  cuits and some field-effect transistors and semiconductor chip components. The following techniques should
  be used to help reduce the incidence of component damage caused by static electricity.
  1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
     any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
     commercially available discharging wrist strap device, which should be removed for potential shock reasons
     prior to applying power to the unit under test.
  2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
     face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
  3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
  4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static"
     can generate electrical charges sufficient to damage ESD devices.
  5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
     devices.
  6. Do not remove a replacement ESD device from its protective package until immediately before you are
     ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
     conductive foam, aluminum foil or comparable conductive materials).
  7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
     protective material to the chassis or circuit assembly into which the device will by installed.

  CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
            OTHER SAFETY PRECAUTIONS.

  8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
     such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
     erate static electricity sufficient to damage an ESD device).




                                                                                                      Page 5 of 109
harman/kardon                                                                                                                                               service manual




HS 300 Controller Specifications




                                                                                                                                                                              ENGLISH
DVD player
              Pickup:                                          Semiconductor laser, wavelength 650nm
              Signal system:                                   NTSC / PAL
              Video signal horizontal resolution:              More than 480 lines (DVD)
              Video signal-to-noise ratio:                     More than 60 dB (DVD)
              Audio frequency response:                        DVD (PCM): 20Hz ~ 22kHz (+/- 1.0dB)
              (Stereo)                                         CD (PCM): 20Hz ~ 20kHz (+/- 1.0dB)
              Audio signal-to-noise ratio:                     More than 80 dB (PCM)
              Total harmonic distortion::                      Less than 0.01% (PCM)
              Dynamic range:                                   DVD (PCM): More than 85 dB (EIAJ, 2kHz)
                                                               CD: More than 85 dB (EIAJ)

FM Tuner
              System:                                          PLL quartz-locked digital synthesizer system
              Tuning range:                                    87.50 ~ 108.00 MHz
              Antenna terminals:                               75 Ohms, unbalanced
              Intermediate frequency:                          10.7 MHz

Video Outputs HDMI:
              Component Video Output:                          Y: 1 Vp-p/75 Ohms, sync negative polarity
                                                               Cr: 0.7 Vp-p/75 Ohms
                                                               Cb: 0.7 Vp-p/75 Ohms
              CVBS Video:                                      1 Vp-p 75 Ohms
              S-video:                                         Y: 1 Vp-p 75 Ohms
                                                               C: PAL 0.3 Vp-p 75 Ohms / NTSC 0.286 Vp-p 75 Ohms

Audio line Outputs
              Audio L/R:                                       2 Vrms, 1 kilohms

General
              Power requirements:                              AC 230 V, 50 Hz
              Max power consumption:                           400 W
              Idle power consumption:                          Less than 2 W
              Dimensions (WxHxD):                              440mm x 68mm x 380mm
              Weight:                                          7.5 kg
              * Designs and specifications are subject to change without notice.


              Depth measurement includes knobs, buttons and terminal connections. Height measurement includes feet and chassis.
              All features and specifications are subject to change without notice.
              Harman Kardon is a registered trademark of Harman International Industries, Incorporated.
              Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratories, registered in the United States and/or other countries. All rights reserved.
              DTS is a trademark of Digital Theater Systems, Inc.
              Windows Media



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