Service Manuals, User Guides, Schematic Diagrams or docs for : Harman Kardon MK MK-100 MK-100
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harman/kardon Service Manual
MAESTROKITCHEN MK100
Sound system.
CONTENTS
PACKING, SPEAKERS 2 PARTS LIST 6
PACKING, CONTROL UNIT 3 UNIT ASSEMBLY PROCESS 8
PACKING, SHIPPING 4 SCHEMATIC DIAGRAMS 22
EXPLODED VIEW AND PARTS 5
Released EU2012 Harman Consumer Group, Inc. Rev 0, 3/2012
8500 Balboa Boulevard
Northridge, California 91329
Harman Kardon MK 100 Service Manual
Page 2 of 47
Harman Kardon MK 100 Service Manual
ITEM P/N DESCRIPTION Q'TY
1 xxx XXXXXXXX 1/1
2 5050000185H7 LEFT EPE 251*125*115MM FOR NM-400-MM 1/1
3 5050000186H7 RIGHT EPE 251*125*115MM FOR NM-400-MM 1/1
4 5050000184H7 FRONT EPE 125*100*55MM FOR NM-400-MM 1/1
5 501000019687 PE BAG 850*320MM FOR NM-400-MM() 1/1
6 508000062147 INNER BOX FOR NM-400-MM 1/1
7 5230000324D7 Paper tray for NM-400-MM 1/1
8 3064000006Y7 Cable Kits 4000mm BLK C19922045() 1/1
9 4010000042G7 PLASTIC FOOT KITS PC+ABS Black PE BAG W/RECYCLE LOGO FOR NM-400-MM() 1/1
10 4025700012P7 BRACKET KITS PE BAG W/RECYCLE LOGO FOR NM-400-MM() 1/1
11 2112000104A7 AC/DC ADAPTER 100~240V 24V 5A STD-24050 1/1
12 2020000022R7 REMOTE CONTROLLER 2400~2525MHz 13KEY RB85A00(REMOTE SOLUTION) 1/1
13 6160000023R7 Hardware, Screw, M3x5mm, Philips Flat head, Black 8PCS/BAG 1/1
14 3010000137D7 FM ANTENNA 50ohm LENGTH 2900mm GY197HT0220-C002(WIESON) 1/1
15 3060000026W7 PWR CORD CABLE 2000mm KE-23+KE-24 BLACK() 1/1
16 4240000215E7 I-Device Pad for NM-400-MM Harman(cookplAY)() 1/1
17 xxx XXXXXXXX 1/1
18 5010000125H7 PE BAG 380*240mm DA-903/TLR () 1/1
19 5080000622M7 GIFT BOX FOR NM-400-MM 1/1
20 5160000574N7 CARTON SHEET 669*267MM FOR NM-400-MM 1/2
21 MM14901350D Product S/N Label NM-400-MM HARMAN 1/2
22 5030000504N7 OUT CARTON 676*267*292MM FOR NM-400-MM 1/1
23 MM108230107 Carton Label for NM-400-MM Harman 1/1
24 5160000606N7 Paper Sheet 447*70mm for NM-400-MM() 1/1
Page 3 of 47
Harman Kardon MK 100 Service Manual
TOP VIEW
SCALE 1:1
REFERENCE VIEW
Page 4 of 47
Harman Kardon MK 100 Service Manual
Page 5 of 47
Harman Kardon MK 100 Service Manual
MainBoard
Description
Marvell Aspen L 400MHz
DDR2 128MB for Aspen
Flash MTFC2GGQDM-WT 2GB => 256MB
MCU MSP430F4132IRGZ (TI)
CPLD IC 3.3V LC4032V-75TN48C 7.5ns TQFP 48PIN SMD(LATTICE)
CPLD IC LC4032ZE-7TN48C 7.5ns TQFP 48PIN SMD(LATTICE)
POWER IC MAX8660ETL+ QFN 40PIN H=0.8 (MAXIM)
DC-DC CONVERTER IC 1A SC194BMLTRT MLP 10P H=1 SMD(SEMTECH)
DC/DC CONVERTER IC ZT7103S SOT23 5PIN H=1.4 SMD(ZILLTEK)
IC RTC ISL1208IB8Z SOP-8 H=1.75mm SMD(IINTERSIL)
X`TAL SMD 32.768KHz 20ppm/12.5pF G53270001(ECERA)
CHIP MONO 0805 22uF/6.3V +-10% X7R C2012X7R0J226KT SMD(TDK)*10
CHIP MONO 0603 10uF/6.3V +-20% X5R C1608X5R0J106MT SMD(TDK)*12
CHIP MONO 1210 100uF 6.3V +-20% X5R C3225X5R0J107MT SMD(TDK)*3
CHIP TAN D 220uF/10V +-20% 0.5ohm 7.3*4.3*2.8MM T491D227M010AT SMD(KEMET)*8
CHIP MONO 1206 100uF 6.3V +-20% X5R GRM31CR60J107ME39L SMD(MURATA)*2
CHIP MONO 1210 47uF 16V +-20% X5R GRM32ER61C476ME15K SMD(MURATA) *12
CHIP ELECT 100uF/16V +-20% 105 8*6.2MM EEEFC1C101P SMD(PANASONIC)
LOW CAPACITANCE TVS DIODE ARRAY VRWM:5V15KV/8KV SRV05-4.TCT SOT-23 6P H=1.45 SMD(SEMTECH)
INDUCTOR 2.2uH +-30% 2.04A 4.7*4.7*3mm MSCDRI-4D28-2R2N SMD(MAG. LAYERS)*3
INDUCTOR 3.3uH +-20% 1.3A 3*3*1.5mm MLPS-3015-3R3M SMD(MAG. LAYERS)*2
REG IC 1.25V/0.9V RT9173PS 1.5A SO8 H=1.75 SMD(RICHTEK)*2
LDO REGULATOR IC 1.8V 1.5A SOT-223 ADP3339AKCZ-1.8-RL 3P H=1.7 SMD (ADI)
CON,BTB,DF12-60DS-0.5V ,0.5mm 60PIN 2*30P,SMD(HIROSE) *2
Connectors
Cables
PCB ( 6 layers)
Others - Resisters/Inductors/Capacitors ....
AudioBoard
Description
AMP IC DIGITAL AUDIO PROCESSOR STA309A TQFP 64P H=1.6 SMD(ST)
AMP IC QUAD HALF BRIDGE STA508 SMD(ST)
AMP IC TJM4558CD Wide Bandwidth Dual Bipolar Operation Amplifiers SO8 (ST)
MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)
IC SWITCHING MP8676DN STEP DOWN 42V 4.5A SOIC8
ELECT CAP 1000uF/25V 10512.5*20 P=5MM KY (NCC) *7
220uF/50V 10*16 P=5mm KY (NCC) *8
INDUCTOR 10uH +-20% 4.4A 10.3*10.5mm SCDS104R-100M-N SMD(CHILISIN) *8
CHIP MONO 1210 22U/25V +-20% X5R C3225X5R1E226MT SMD(TDK)*6
SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)
Others - Resisters/Inductors/Capacitors ....
Heatsink
4mm screw banana plug pair *1 female - Right Speaker
4mm screw banana plug pair *1 female - Left Speaker
4mm screw banana plug pair *1 female - Subwoofer
PowerBoard
Description
FS510T POWER CORD (JP)PWR-001-002 (LONGWELL)
ower Cable 8 Pin L=100mm GHT0220RA-007
Power Cable 6 Pin L=130mm GHT0220RA-008
20uF/50V 10*16 P=5mm KY (NCC)
Page 6 of 47
Harman Kardon MK 100 Service Manual
CHIP MONO 1210 10uF 35V +-10% X5R T=1.9GMK325BJ106KN-T SMD(TAIYO YUDEN)*6
CHIP MONO 1206 22uF/16V K/X5RGRM31CR61E226K(MURATA)*4
CHIP TAN X 100U/25V +-20% T491X107M025AH SMD(KEMET)
CAP TAN 220uF 16V +-20% SMD 7. 3*4.3 TAPING 0.5OHM (KEMET) *2
MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)
STEP DOWN CONU IC 32V 3A MP2403DN-LF-Z SOIC8 H=1.73 SMD(MPS)
STEP DOWN CONU IC 30V 6A MP8670DN-LF-Z SOIC H=1.7 SMD(MPS)
Others - Resisters/Inductors/Capacitors ....
TouchPanelBoard Description
FFC Cable 68 Pin P=0.5mm L=120mm A68120C3344NB (E&T)
RF IC Remote nRF24L01+ QFN20
Azotek IQS221 touch/proximity IC 9 channel (Holystone)
FPC Connecter 68 Pin P=0.5mm 91505-06801 SMD (Aces)
FPC Connecter 50 Pin P=0.5mm Top 88706-5001 SMD (Aces)
SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)
PCB*2 ( one is 4 layers , the other one is 2 layers )
Others - Resisters/Inductors/Capacitors ....
Remote Controller Description
nRF24L01 (NORDIC)
Crystal 16MHz
MCU ATMEGA48-24AI ( Atmel)
PCB ( 2 layers)
Other Components
Upper/Bottom/Battery Casing
Coin Type Lithium Battery
Manufacturer Part
Number Manufacturer Part Description Qty
241-030-05584-0BAE SUBWOOFER CABINET 1
249-ABS-05263-0BAE PORT TUBE 1
328-SPG-05890-0WAE INSULATION 360*170*10MM 2000# 2
320-0024-001 SUBWOOFER LF DRIVER 1
166-5045A3GCD-E SPEAKER CABLE BLK/RED 450MM UL2468#20AWG+T250/0.8T+T205/0.8T 1
352-AM04018C1507-E SCREW T4*18 4
RM-ETN0053K32PR-4A14 NXT DRIVER 2
166-507598GA-E CABLE 2
315-ABS-05276-0AAE TRIM PANEL 2
333-EVA-06047-0BAE EVA 38 DEGREE 102*1.0 2
333-EVA-06062-0BAE EVA 4 STRIPS PER TRIM PANEL 2
333-EVA-06074-0BAE EVA 6*1300*0.8 EVA BLACK 38 DEGREE 2
317-ABS-05209-0BAE SUBWOOFER TERMINAL COVER 1
350-EM03520D082-E SCREW T3.5*20 4
320-SR-05258-0BAE RUBBER GROMMET SR 50*10*1.0H 4
371-000-05303-E SCREW BAG ( M4*10 8 PCS PER BAG Black/Grey 4/4) 1
371-000-05304-E SCREW BAG ( 350-AM03512D136-E*20 PCS + PE BAG ) 1
376-000-01273-0BAE CABLE CLIP [BLACK ] 4
376-000-01273-0WAE CABLE CLIP [WHITE] 4
370-000-05112-E SPEAKER CABLE 5 M AWG# 18-30 RED INSULATED 1
370-000-05113-E SPEAKER CABLE 5 M AWG# 18-30 RED INSULATED AND SPADE PLUG ONE END 2
431-000-07371-E EPE 1
431-000-07372-E EPE 1
431-000-07369-E EPE 2
431-000-07370-E EPE 2
430-002-05462-E PEARL BAG 1
411-000-08967-E SERIAL NUMBER LABEL 1
400-000-09794-E BEAUTY CARTON 1
401-000-05340-E INNER SLEAVE 1
401-000-05341-E INNER SLEAVE 1
403-000-06054-E CARD BOARD INSERT 1
410-000-07040-E MODEL LABEL 1
376-000-01275-E OM 1
376-000-01275-E ACCESSORY BAG ( WIRE CHANNELS GREY x 2 + WHITE x 2 ) 1
156-H030012-E HEAT SHRINK TUBE 3*12mm 4
Page 7 of 47
Harman Kardon MK 100 Service Manual
MK-400 SO /230
Unit assembly process
NABU
02/25/2011
Page 8 of 47
Harman Kardon MK 100 Service Manual
Bottom cover assembly process
Page 9 of 47
Harman Kardon MK 100 Service Manual
Step 1 : PCB fixed on the bottom cover
Bottom cover
Audio board
A
B Power board
C Main board
Use MACHINE SCREW with washer M3.0*L5.0mm x15pcs
Page 10 of 47
Harman Kardon MK 100 Service Manual
Step 2: CD ROM fixed on the bottom cover
FFC CABLE 18PIN P=1mm L=200mm B18200C334FP25*10*5-R3
EMI CORE 65R@100MHz FP 25*10*5-R3(SPORTO
a. CD ROM FFC cable need through the frame hole
b. CD ROM FFC cable contact on the audio board
C. Use screw to fixed the CD ROM
Screw (Hardware,Screw,M2.6*5mm,Philips Pan head, MACHINE,BLACK OXIDE) x4PCS
Page 11 of 47
Harman Kardon MK 100 Service Manual
Step 3: PCB cable contact
Power Control Cable 4Pin L=80
PIN P=0.5mm L=50mm
Power Control Cable 8Pin L=38 EVA form
Audio board
Power board main board
Use nut to fixed
Power Control Cable 8P L=97
Page 12 of 47
Harman Kardon MK 100 Service Manual
Front cover assembly process
Page 13 of 47
Harman Kardon MK 100 Service Manual
Step 1 : PCB process and front cover assembly
a. Adhesive with reflection film tape on the PCB front side
CD touch PCB Power touch PCB
b. PCB front side tape on the front cover
Use jig to fixed the position
Page 14 of 47
Harman Kardon MK 100 Service Manual
Step 2 : front cover PCB cable process
FFC cable
5
PCB Sticks on the front cover
7 6
CD touch board Navigation board
Tape the sponge on the board back side:
CD TOUCH BOARD CUSHION PORON ML-32
POWER TOUCH BOARD CUSHION PORON ML-32
SPONGE
Page 15 of 47
Harman Kardon MK 100 Service Manual
Step 3 : front cover LCD process
LCD cushion x 4pcs
LCD with core
a. LCD cushion on the front
cover
b. Put on LCD on the front cover
c. Add the electric conductivity
sponge on the LCD 4 corner
Page 16 of 47
Harman Kardon MK 100 Service Manual
Step 4 : front cover backing plate process
EVA form
Tape on the backing plate
Backing plate
Hardware, Self-Tapping Screw, M3x8mm x 12pcs Fixed on the front cover
1 5 9 1 8 4
2
3 7 1 1 6 2
1 0
CD Non-Woven Sheet Slit felt on the front side
Page 17 of 47
Harman Kardon MK 100 Service Manual
unit assembly process
Page 18 of 47
Harman Kardon MK 100 Service Manual
Step 1 : front cover assembly and bottom cover assembly
a. Front cover and
bottom cover assembly
b. Use screw to fixed
(6pcs)
c. cable contact on the
board
Side screw x2pcs
1 3 4 2
Bottom side screw x4pcs
Cable contact
Page 19 of 47
Harman Kardon MK 100 Service Manual
Step 2 : Top cover slide into the assembly
Hardware, Screw, M3x5mm, Phillips Pan head, MACHINE, BLACK OXIDE (13pcs)
2 1 3 4 5 2
1 2
1 Top side screw 5pcs
Side screw x4pcs
1 2 4
3 4 2 1
3
Rear side screw x4pcs Hardware, Self-Tapping Screw, M3x8mm x4pcs
for the audio jack
Page 20 of 47
Harman Kardon MK 100 Service Manual
Step 3 : Glass lens put into the assembly
Glass lens adhesive
on the front cover
Glass lens assembly
Page 21 of 47
5 4 3 2 1
Harman Kardon
POWER IN J1 TWM-938OD-4A00HL
24V to 12V (MP2403) MK 100 Service Manual
V+ 2 1 V+
V- V-
24VDC V- 4
V+ V+
3 V-
24V
S
S
S
S
S
C13
5
6
7
8
11
R1 0ohm
1206
R4 0ohm 0.1uF/50V R2 C14 12V/1A
1
1206 C79 C15 C16 R3
100uF/50V 10uF/35V 0.1uF/50V @100K U1 0ohm
0.1uF/50V
2
MP2403DN-LF-Z
D D
2
1
C51 C52 C53 C54 12V
@0.01uF/1KV @0.01uF/1KV @0.01uF/1KV @0.01uF/1KV TP8
L5
IN
BS
12V_nDis 7 3 1 2 1
1206 1206 1206 1206 EN SW
22uH +-20%
R5 0ohm
exposed pad
R6
R8 C18 R7 0ohm
COMP
8 5
SS FB
GND
24V 10K ohm @0.1uF/50V
TP7
20K ohm
U6 1
4
9
6
L1
1 2 1 5 C19 R9
S1 D1 0.1uF/50V 1.4K C21 C55 C22 C23
750ohm 2 6
S2 D2 0.1uF/50V 0.1uF/50V
3 7 22uF/16V 22uF/16V
S3 D3
8
R23 D4 C20 D1
V+ 100K 4 6.8nF/50V B360A-013-F
C82 G
10uF/50V C25
SI4401BDY-T1-GE3 @390pF/50V
1
1
R10
C1 C2 C3 C4 C5 C6 15K ohm
0.1uF/50V 0.1uF/50V @220uF/50V @220uF/50V
2
2
0.01UF/50V 0.01UF/50V
V-
R50
100K
R6=12.5x(12V-0.8V)K
L2
1 2
750ohm
1032000128T7 24V to 8V (MP2403)
24V
C 1032000128TD C26
C
POWER CONN. to Audio Board R11
1206
0ohm
R14 0ohm 0.1uF/50V R12 C27
8V/2A
1
24V
CON1 1206 C80 C30 C28 R13
8 100uF/50V 10uF/35V 0.1uF/50V @100K U2 0ohm
8 0.1uF/50V
2
MP2403DN-LF-Z
2
1
7
7 L6 8V
IN
BS
6 8V_nDis 7 3 1 2
6 EN SW
22uH +-20%
5 R15 0ohm
5
exposed pad
R16
4 R18 C31
4 10K ohm @0.1uF/50V R17 0ohm
COMP
8 5
SS FB
GND
3
3
20K ohm
2
2
4
9
6
1
1
C7 C8 C9 C10 C11 C12 1 C32
220uF/50V 220uF/50V 1 0.1uF/50V C34 C39 C35 C36
2
2
0.01UF/50V 0.01UF/50V 0.01UF/50V 0.01UF/50V 22uF/16V 22uF/16V 0.1uF/50V 0.1uF/50V
G2190-020801 R19 D2
C33 2.2K B360A-013-F
10nF/50V
C38
@390pF/50V R20
10K ohm
B B
R16=12.5x(8V-0.8V)K
POWER CONN. to Main Board
CON2
TP1
8V
8
8 TP4
24V to 5V (MP1584)
1 7 1 24V
7
5V 6
TP2 6
TP5
1 5 R21 0ohm
5
1 1206 C40
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