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    Shipping and Transport Media

   10.1           Product Transport Media
     All semiconductor products must be shipped in some type of handling media. The
     type used is specific to the type of package, die, or wafer that is to be shipped. The
     following sections outline the many different types of shipping and handling media
     that Intel uses and outlines how they can be recycled. This is not inclusive of the
     many different types of media available, but is meant to show the main types used
     and some of the methods for using them in the factory floor.

   10.1.1         Plastic Tubes
     Plastic shipping and handling tubes are manufactured from polyvinyl chloride (PVC)
     with an antistatic surfactant treatment. Standard tubes for most package types are
     translucent and allow visual inspection of units within the tube. Carbon-impregnated,
     black conductive tubes are available for all parts where required by device or use
     characteristics.

     Tube profiles are designed with minimum clearance over the maximum package
     dimensions to reduce damage caused by movement of the device within the tube. For
     some package types, tubes have "riding rails" on which the packages rest while in the
     tube. The rails protect the fragile leads from touching anything in the tube. PVC tacks,
     nylon tacks, or rubber plugs are used to retain the units. All tube wall thickness are 0.025
     inches to 0.040 inches. Table 10-1 through Table 10-8 show tube dimensions and cross-
     sections and quantity of packages per tube for most Intel package types. Additional
     information on new packages should be requested through Intel Field Sales.




2004 Packaging Databook                                                                             10-1
       Table 10-1. PLCC Shipping Tube Dimensions (In Inches)
                                                                   Outside Dimensions                Quantity of
                                Cross
                    Lead                    Wall                                                     Packages
                               Section
                    Type                 Thickness                                                      Per
                               (W x H)                 Length (L)      Width (W)    Height (H)
                                                                                                       Tube

                 20 L Square               0.030        19.375           0.480           0.263           46



                 28L Square                0.030        19.375           0.580           0.263           38



                 44L Square                0.025        19.375           0.780           0.250           26



                 52L Square                0.030        19.375           0.880           0.263           23



                 68L Square                0.025        19.375           1.090           0.250           18



                    28L                    0.025        19.375           0.480           0.220           30
                 Rectangular


                    32L                    0.025        19.375           0.580           0.220           30
                 Rectangular


                 84L Square                0.040        19.375           1.300           0.288           15



       Table 10-2. Cerquad Shipping Tube Dimensions (In Inches)
                                Cross                               Outside Dimensions                Quantity
                   Lead                       Wall
                               Section                                                                  Per
                   Type                    Thickness
                               (W x H)                  Length (L)      Width (W)       Height (H)     Tube

                   44SQ                      0.025         0.200          0.730           11.50          11



                   52SQ                      0.025         0.200          0.820           11.50          11



                   68SQ                      0.030         0.200          1.040           11.50           9



                   28SQ                      0.030         0.200          0.520           11.50          15




                   32SQ                      0.030         0.175          0.530           11.50          12




10-2                                                                                         2004 Packaging Databook
                                                                          Shipping and Transport Media




   Table 10-3. PQFP Shipping Tube Dimensions (In Inches)
                              Cross                              Outside Dimensions             Quantity
                  Lead                     Wall
                             Section                                                              Per
                  Type                  Thickness
                             (W x H)                   Length (L)     Width (W)    Height (H)    Tube

                84L PQFP                  0.030           9.50          0.999         0.280       10


               100L PQFP                  0.030          10.50          1.099         0.280       10



               132L PQFP                  0.030          12.50          1.299         0.280       10



   Table 10-4. LCC Shipping Tube Dimensions (In Inches)
                               Cross                               Outside Dimensions           Quantity
                  Lead                        Wall
                              Section                                                             Per
                  Type                     Thickness
                              (W x H)                    Length (L)    Width (W)   Height (H)    Tube

                   18L                       0.025          11.5         0.370          0.165      25



                   20L                       0.025          11.5         0.370          0.165      25



                   28L                       0.025          11.5         0.530          0.165      22



                   32L                       0.025          11.5         0.535          0.207      18



                   44L                       0.025          11.5         0.736          0.180      16



                   68L                       0.025          11.5         1.060          0.235      10
                 Type "A"

                   68L                       0.025          11.5         1.060          0.260      10
                 Type "B"

                   32L                       0.030          11.5         0.590          0.235      16
                 J-Lead
               Rectangular

                   32L                       0.030          11.5         0.600          0.260      16
                 J-Lead
               Rectangular
                EPROM
                   44L                       0.025          11.5         0.786          0.250      15
                 J-Lead
                 Square




2004 Packaging Databook                                                                                 10-3
Shipping and Transport Media




       Table 10-5. PGA Shipping Tube Dimensions (In Inches)
                                       Cross                                              Outside Dimensions                  Quantity
                    Lead                                         Wall
                                      Section                                                                                   Per
                    Type                                      Thickness
                                      (W x H)                                    Length (L)     Width (W)     Height (H)       Tube

                    68L                                             0.040            20           1.255         0.460            15
                                                H




                    88L                                             0.050            20           1.470         0.720            12

                                                    H




                    132L                                            0.045            20           1.565         0.720            11
                                                        H




       Table 10-6. Flatpack Shipping Tube Dimensions (In Inches)
                                       Cross                                              Outside Dimensions                  Quantity
                    Lead                                          Wall
                                      Section                                                                                   Per
                    Type                                       Thickness
                                      (W x H)                                    Length (L)     Width (W)     Height (H)       Tube

                 18L* Ceramic                                       0.020            20           0.810         0.290            18


                     68L                                            0.040            20           2.138         0.628               9
                    Plastic


                     68L                                            0.035            20           2.120         0.610               9
                   Ceramic
                  Quadpack
                 NOTE:
                 1. * Aluminum Tube

       Table 10-7. PSOP Shipping Tube Dimensions (In Inches)
                                                                                    Outside Dimensions
                    Lead        Cross Section              Wall                                                            Quantity Per
                    Type           (W x H)              Thickness                                                             Tube
                                                                            Length (L)    Length (L)      Length (L)

                    44L                                     0.030              20             0.787         0.213              17




10-4                                                                                                        2004 Packaging Databook
                                                                               Shipping and Transport Media




   Table 10-8. DIP Shipping Tube Dimensions (In Inches)
                                Cross                         Outside Dimensions
                 Lead                       Wall                                              Quantity Per
                               Section
                 Type                    Thickness                                               Tube
                               (W x H)               Length (L)   Length (L)    Length (L)

                  16L                       0.020       20          0.600          0.510         24 (P)
                                                                                                 23 (D)
                                                                                                 23 (C)


                  18L                       0.020       20          0.600          0.510         20 (P)
                                                                                               21 (D), (C)



                  20L                       0.020       20          0.600          0.510       18 (P), (D)
                                                                                                 17 (C)



                  24L                       0.020       20          0.600          0.510           15
                (300 mil)



                  28L                       0.020       20          0.600          0.510         14 (P)
                (300 mil)                                                                        13 (D)



                  22L                       0.030       20          0.727          0.535           17
                (400 mil)



                  24L                       0.022       20          0.890          0.495           15
                (600 mil)



                  28L                       0.022       20          0.890          0.495           13
                (600 mil)



                  32L                       0.022       20          0.890          0.495           11




                  40L                       0.022       20          0.890          0.495           9




                  48L                       0.022       20          0.890          0.495         7 (P)
                                                                                                 8 (C)



               NOTES:
               1. (P) = PDIP
               2. (C) = Ceramic Sidbrazed
               3. (D) = CERDIP




2004 Packaging Databook                                                                                      10-5
Shipping and Transport Media




10.1.2          Carriers
                Additional protection from lead damage is necessary for the fragile leads of flatpack packages,
                which are shipped flat to be trimmed and formed at the customer site. Plastic carriers are used to
                hold each unit, then the loaded carrier is placed in the tube. Carriers are either coated with antistatic
                surface treatment are intrinsically static dissipative. Figure 10-1 through Figure 10-3 show a
                variety of carrier types.

10.1.2.1        Recycling for Carriers and Carrier Tubes

                 United Kingdom                                         Holden Environmental provides all shipping
                 Holden Environmental                                   arrangements at no charge to the customer.
                 Shore Road Recycling Centre
                 Shore Road, Perth PH2 8BH
                 Contact: John Cox
                 Phone: 0500 34 10 40
                 Fax: 01738 637150


       Figure 10-1. 18-Lead Ceramic Flatpack Carrier


                                                          -E-

                                                        25.40 (1.000)

                                                        A
                                                                                         13.56 (0.534)

                                                                                           0.05 (0.002) M D E M F M




                          19.05 (0.750)
                               -F-



                                                                                                   -C-

                                                                                                 2X 10.16 (0.400)
                                                                                                 (16X 1.27 (0.050)

                                                        A
                                                                                    4X 45



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