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TKR-750_850_Modification_v102


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Modification Information (MOD)



For

TKR-750/850 Version2
T K R - 7 5 1 /8 5 1




Version:         1.02 USA
Last Updated:    Sep, 2005
Language:        English
Type:            K
About Copyright
All copyrights and other intellectual property rights for this technical document and relevant in-depth manuals as well as
the software described in this technical document, relevant in-depth manuals, and help texts and manuals attached to the
software are owned by Kenwood Corporation.
A right to use the software described in this technical document and relevant in-depth manuals is granted to a licensee by
Kenwood Corporation; however, the title to and ownership of the software shall be owned by Kenwood Corporation. Refer
to the help texts attached to this software for details.
Kenwood Corporation does not warrant quality and performance of the software described in this technical document and
relevant in-depth manuals to conform to the applicability of any use, and Kenwood Corporation shall be free from liability
for any defects, damage or loss, or from any warranty to anything other than expressly described in this technical
document and relevant in-depth manuals.




Revision history
        Date                                                     Description
     Sep. 2005      Add Terminal description
     Sep. 2005      K-USA R&D modify
   CONTENTS
1 TERMINAL FUNCTION .............................1
   1.1     8-pin Connector .............................................. 1
   1.2     15-pin Connector ............................................ 2
   1.3     25-pin Connector (D-SUB).............................. 3
   1.4     14-pin Connector (CN601).............................. 4


2 MODIFICATION OF THE ANTENNA ........5


3 INSTALLING THE VOICE SCRAMBLER
BOARD ..........................................................7
   3.1     Configuring and Modifying
           the SC20-460 Board ....................................... 7
   3.2     Installing the SC20-460................................... 9
   3.3     Configuration with the Software .................... 10


4 MODIFYING THE DC POWER ................12


5 EXTRACTING RSSI SIGNAL FROM THE
ACC 25-PIN D-SUB CONNECTOR .............13




 Version: 1.02 USA                                         Modification Information (MOD)   1
   1 TERMINAL FUNCTION
This section describes Input/Output terminals of the TKR-          can write the configuration data into the TKR-750/850/
750/850/751/851.                                                   751/851 by connecting it to the PC with the KPG-91D.




1.1      8-pin Connector                                                                      1 2 34 56 7 8



The 8-pin connector is located on the front panel of the
TKR-750/850/751/851. It can use as the microphone
connector for a base station usage and maintenance. You                             Figure 1-1 8-pin connector

                                                                          Table 1-1 Assigning signals to 8-pin connector

   No.      Pin name     Input/Output                                         Description
    1          NC             ---       No connection
    2          SB           Output      Switched Battery Power Output/10.8 - 15.6 V/ 200m A max.,
    3         GND                       Ground
               PTT          Output      PTT signal Input/ H=more than 4.0V/ L=less than 1.0V/Active L
    4                                   PC serial data from radio (COM 1)/ CMOS level/ H=more than 4.0V/ L=less than 1.0V
              TXD1          Output
                                        FPU read, PC Tuning, Firmware Programing
    5          MIG            ---       Microphone Ground
                                        Microphone Signal Input/ 60% [email protected]+/-2mV 1kHz input/ 600ohm Road/ 10uF AC
    6          MIC          Input
                                        coupled/ 300-3kHz +6dB/Oct. (EIA curve)
              HOOK          Input       Hook Signal Input/ H=more than 4.0V/ L=less than 1.0V/ 5V pull up/ Active L
    7                                   PC serial data to radio (COM 1)/ CMOS level/ H=more than 4.0V/ L=less than 1.0V
              RXD1          Input
                                        FPU read, PC Tuning, Firmware Programing
    8          NC             ---       No connection




 Version: 1.02 USA                             Modification Information (MOD)                                               1
1 TERMINAL FUNCTION
1.2       15-pin Connector
                                                                                                        15   14   13
The 15-pin connector is located on the rear panel of the
TKR-750/850/751/851 and you can connect external                                                        12   11   10
devices, such as an external speaker.
                                                                                                        9    8    7

                                                                                                        6    5    4

                                                                                                        3    2    1




                                                                                            Figure 1-2 15-pin connector

                                                                                  Table 1-2 Assigning signals to 15-pin connector

    No.          Pin name         Input/Output                                            Description
     1              SB                  Output        Output the voltage between 10.8 to 15.6 V: 1 A max.
     2              SB                  Output        Output the voltage between 10.8 to 15.6 V: 1 A max.
     3              NC                    ---         No connection
     4             GND                    ---         Ground
     5             GND                    ---         Ground
     6             SPG                   ---          Speaker ground
     7              RD                  Output        Received Data output/ 1kohm Road, 10uF AC coupling, 80mVrms@1kHz 60% Dev.
     8             RSSI                 Output        RSSI output; 0.2 to 2.5V
     9              SPI                 Input         Internal Speaker input (short with SPO)
    10       Auxiliary Output 1         Output        Open Collector Output; 16V /150 mA max.
    11       Auxiliary Output 2         Output        Open Collector Output; 16V /150 mA max.
    12             SPO                  Output        External Speaker output; 4 W @less than 5% distortion/ 4ohm Road
    13       Auxiliary Output 3         Output        CMOS Level Output/ H=more than 4V/ L=less than 1V/ 0.2mAmax/ 5V pull-up
    14       Auxiliary Output 4         Output        CMOS Level Output/ H=more than 4V/ L=less than 1V/ 0.2mAmax/ 5V pull-up
    15       Auxiliary Output 5         Output        CMOS Level Output/ H=more than 4V/ L=less than 1V/ 0.2mAmax/ 5V pull-up

! Connecting the external speaker


                                   15     14     13

                                   12      11    10

                 Ext.               9      8     7
                 SP
                                    6      5     4

                                    3      2     1




          Figure 1-3 Connecting the external speaker
    Disconnect the Jumper Lead and insert the external
    speaker's cable to the 12-pin and 6-pin of the 15-pin
    connector. It needs to reconnect the Jumper Lead
    when using the internal speaker.




2                                                      Modification Information (MOD)                                  Version: 1.02 USA
                                                                                                        1 TERMINAL FUNCTION
1.3        25-pin Connector (D-SUB)
The 25-pin connector is located on the rear panel of the
TKR-750/850/751/851 and you can connect external
devices, such as a trunking controller.

                                                                                     Figure 1-4 25-pin connector (D-SUB)

                                                                               Table 1-3 Assigning signals to 25-pin connector

     No.         Pin name      Input/Output                                          Description
1           NC               ---                No connection (RSSI output after modification; 0.2 to 2.5V)
                                                PC serial data input (COM 2); TTL/RS-232C level
2           RXD2             Input
                                                H=more than +2.4V/ L=less than +0.4V/ 5ohm Road/ for FPU read, PC Tuning
                                                PC serial data output (COM 2); TTL/RS-232C level
3           TXD2             Output
                                                H=more than +5V/ L=less than -5.0V/ for FPU write, PC Tuning
4           AUXI 1           Input              H=more than 4.0V/ L= less than 1.0V/ 5V pull-up
5           AUXI 2           Input              H=more than 4.0V/ L= less than 1.0V/ 5V pull-up
6           AUXI 3           Input              H=more than 4.0V/ L= less than 1.0V/ 5V pull-up
7           DG               ---                Control line Ground (TXD/RXD/AUX, etc.)
                                                Transmission Data input; Deviation=15% [email protected] 100Hz (Adjustable)
8           TD               Input
                                                600ohm Road, 50uF AC coupled, Non Pre-emphasis (+1/-3dB@0-10kHz)
                                                Transmitted Audio signal input; Deviation=60% STD@280mVrms 1kHz (Adjustable)
                                                600ohm Road, 1uF AC coupled
9           TA               Input
                                                300-3kHz +6dB/Oct. (EIA curve)@TA line pre emphasis off=Enable
                                                300-3kHz +/-3dB@TA line pre emphasis off=Disable
                                                Received Data output; 80mVrms@1kHz STD/ 1kohm Road/ 10uF AC coupled/
10          RD               Output
                                                Response +/-2.5dB@0 - 5kHz/ Non-squelched
                                                Received audio signal output; 400mVrms@1kHz STD/ 1kohm Road/ 1uF AC coupled/
11          RA               Output
                                                Response -6dB/oct@300-3kHz/ Squelched
12          RXG              ---                Ground for RA/RD
13          SPM              Input              Speaker Mute input; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ Active L
14          NC               ---                No connection
15          EMON             Input              External Monitor Switch input; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ Active L
16          EPTT             Input              External PTT Switch input; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ Active L
17          SC               Output             Squelch Control output; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ L=Busy
18          NC               ---                No connection
19          TXG              ---                Ground for TA/TD
20          AUXIO 1          Input/Output       CMOS Level Input/Output; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ 0.2mA max
21          AUXIO 2          Input/Output       CMOS Level Input/Output; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ 0.2mA max
22          AUXIO 3          Input/Output       CMOS Level Input/Output; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ 0.2mA max
23          AUXIO 4          Input/Output       CMOS Level Input/Output; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ 0.2mA max
24          AUXIO 5          Input/Output       CMOS Level Input/Output; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ 0.2mA max
25          AUXIO 6          Input/Output       CMOS Level Input/Output; H=more than 4.0V/ L=less than 1.0V/ 5V pull-up/ 0.2mA max

Note: Refer to the "Function Reference" for functions that you can
      assign to the Auxiliary Input/Output terminal.




 Version: 1.02 USA                                   Modification Information (MOD)                                                   3
1.4        14-pin Connector (CN601)
                                                                                         1 2 3 4 5 6 7 8 9 10 11 12 13 14

The 14-pin connector for installing an additional Voice
Scrambler board is located in the internal board of the               Figure 1-5 14-pin connector (CN601) for installing additional
TKR-750/850/751/851, and it can be connected cables of                                      Voice Scrambler
Voice Scrambler board (SC20-460/480, etc.). (Refer to
3.2 Installing the SC20-460.)                                               Table 1-4 Assigning signals to 14-pin connector


     No.    Pin name     Input/Output                                           Description
1          TXO         Output           Mic signal output
2          TXI         Input            Mic signal input
3          RXO         Output           Received audio signal output
4          AC          Output           Audio control signal output
5          BC1         Output           Scramble code signal output 1
6          BC2         Output           Scramble code signal output 2
7          BC3         Output           Scramble code signal output 3
8          BC4         Output           Scramble code signal output 4
9          PTI         Input            PTT signal input
10         CLRC        Input            Scramble code Clear signal input
11         RXI         Input            Received audio signal input
12         PTO         Output           PTT signal output
13         8C          Output           The repeater outputs 8 V interlocking with the power.
14         GND         Output           Ground
    2 MODIFICATION OF THE ANTENNA
This section describes how to modify the antenna to
connect it to the antenna connector for transmission and
reception located on the TKR-750/850/751/851.
It allows to use as one antenna base by sharing an
external antenna connector for both transmitting and
receiving.



                You must turn the power OFF before antenna
                modification.


Follow the procedures below to modify the antenna.
1. Remove the rear side top panel.                                                     CN18
    Remove 6 screws (N33-3006-45, 3 mm diameter,                      4-2. Remove 2 screws (N33-2606-46, 2.6 mm
    black) and pull the panel up.                                     diameter, gold) on the BNC connector fixed to the
                                                                      rear panel and pull the ANTENNA CABLE
2. Move location of C92 and C160 on the Final unit (B/2)
                                                                      backward.
   for TK750/751.




                                                               5. Cut the coaxial cable of the ANTENNA CABLE at the
    Move location of C81 and C160 on the Final unit (B/2)         BNC connector side and remove the insulated part to
    for TK850/851.                                                perform soldering on the board.




3. Remove the front side top panel.                            6. Connect the ANTENNA CABLE to the board.

    Remove 6 screws (N33-3006-45, 3 mm diameter,                      6-1. Solder the cut surface of the coaxial cable
    black) and pull the panel up.                                     center pin to "RX" and the shield of cable to "E".


4. Remove the antenna cable.
       4-1. Remove the receive cable from the CN18 of
       the TX-RX unit (A/2).



5                                             Modification Information (MOD)                           Version: 1.02 USA
                                                                                    2 MODIFICATION OF THE ANTENNA
        6-2. Connect the pin connector side of cable to the
        CN18 of the TX-RX unit (A/2).




7. Short the "ANT SW" pads located next CN3 by solder.
8. Reassemble the top panels after modifying the
   antenna cable.

Note:
"   You must configure the operation mode of the channel as
    Simplex. Refer to the "Field Programming Reference" for
    details.
"   To install the base radio on the location where the strong radio
    interference may exist such as mountain top remote base
    system, we recommend you coupling the external antenna
    switching relay. You can prevent the degradation of the
    reception performance caused by the internal antenna switch
    diode.
    Order Number: KSG-90/00-50 TX/RX Relay kit
    Ask KENWOOD System for detailed information about this
    product.




 Version: 1.02 USA                                     Modification Information (MOD)                           6
    3 INSTALLING THE VOICE SCRAMBLER BOARD
It can install an optional Voice Scrambler board into the
TKR-750/850/751/851. This section describes how to
install the TRANSCRYPT SC20-460 in it. You can use the                                         R4    R2 R1
KENWOOD service part (E37-0808-05) when installing
                                                                                               R3
the SC20-460 board.
! Requirement Items
     TKR-750/850/751/851
     SC20-460
     KENWOOD Part (E37-0808-05)
     Cushion Tape
                                                                     Note:
                                                                     "   The required modification must be performed to avoid
                                                                         problems, such as too small audio signals from the speaker,
                     You must turn the power OFF before                  or too loud synchronizing noise.
                     installing the Voice Scrambler board.
                                                                     "   Refer to the Voice Scrambler board's instruction manual for
                                                                         details.

                                                                  4. Disconnect the cable connected to the SC20-460
                                                                     board.


3.1       Configuring and Modifying
          the SC20-460 Board
1. Modify the SC20-460 board and change the RX Audio
   Input method.
    TKR-750/850/751/851 output a received audio after
    De-emphasizing to input into the option board.
    Therefore, it might be necessary to modify the voice
    scrambler board.
    (Confirm your SC20-460 is enabled de-emphasis.)               5. Solder the KENWOOD service parts (E37-0808-05)
    1-1. Cut the foil between E52 and E53.                           cables to the SC20-460 board. You must connect the
                                                                     part as shown in the as shown below. (Refer to 1.4 14-
    1-2. Solder the position between E51 and E52 to                  pin Connector (CN601).)
       connect them.
    1-3. Solder the position between E53 and E54.

                                     Before     After
                                         E51        E51
                                         E52        E52
                                         E53        E53
                                         E54        E54




3. Change the constant in conjunction with the TX/RX
   Audio level.
    3-1. Replace R1 with 100 k and R3 with 100 k in
       conjunction with the RX Audio level.
    3-2. Replace the R2 with 6.8 k and R4 with 6.8 k in
       conjunction with the TX Audio level.

    Before modification          After modification
R1, R3: 100 k             R1, R3: 100 k (No modification)
R2, R4: 100 k             R2, R4: 6.8 k



7                                                Modification Information (MOD)                                Version: 1.02 USA
                                                                   3 INSTALLING THE VOICE SCRAMBLER BOARD
     SC-20-460              E37-0808-05      CN601

        Signal                                     Signal
No.               Color                      No.          Color
        name                                       name
                                                                                           24 mm            24 mm
      BIN.       (WHT/
A                                            1     TXO    YEL
      CODE8      YEL)

      BIN.       (WHT/                                                          33 mm                                  33 mm
B                                            2     TXI    ORN
      CODE4      GRN)

      BIN.       (WHT/
C                                            3     RXO    BLU
      CODE2      RED)

      BIN.       (WHT/
D                                            4     AC     VIO
      CODE1      BRN)

                                                          WHT/       Note:
E     IRQ        N.C.                        5     BC1
                                                          BRN
                                                                     "   The 3M cushion tape having a double-sided adhesive tape has
                                                          WHT/           following thickness.
1     BUSY       N.C.                        6     BC2
                                                          RED            No. 4016 (or No. 4416): 1.6 mm (1/16 inch)
                                                                         No. 4008 (or No. 4408): 3.2 mm (1/8 inch)
      ECHO                                                WHT/
2                N.C.                        7     BC3               "   The above sizes are reference values. You must cut the
      PTT                                                 GRN
                                                                         cushion tape into the same size as the Voice Scrambler.
      INDICATO                                            WHT/
3              N.C.                          8     BC4               7. Stick the cushion tapes both side of the SC20-460.
      R                                                   YEL


4     EMG        N.C.                        9     PTI    BRN


5     TX IN      (YEL)                       10    CLRC   WHT


6     RX IN      (BLU)                       11    RXI    GRN


      SCRAMB
7                (WHT)                       12    PTO    GRY
      LE


8     PTT        (GRY)                       13    8C     RED


9     GND        (BLK)                       14    GND    BLK


10    +V         (RED)


11    RX OUT     (GRN)


12    TX OUT     (ORN)



              Figure 3-1 Connecting the SC-20-460

Note: The KENWOOD service parts (E37-0808-05) have a
      connector allowing you connect it to CN-601 of the TKR-
      750/850/751/851.

6. Prepare the cushion having a double-sided adhesive
   tape. In this case, the cushion tape (No. 4008,
   No. 4016) manufactured by 3M can be used.
     Cut the cushion tape in the same size as the SC20-
     460 (24 mm x 33 mm).




 Version: 1.02 USA                                  Modification Information (MOD)                                                 8
3 INSTALLING THE VOICE SCRAMBLER BOARD
3.2      Installing the SC20-460                                  3-2. Remove two connectors (CN600, CN613).


Follow the procedures below to install the board into the
TKR-750/850/751/851.
1. Remove the front side top panel of the TKR-750/850/
   751/851.
    Remove 6 screws (N33-3006-45, 3 mm diameter,
    black) and pull it up.


2. Remove the FRONT PANEL of the TKR-750/850/751/
   851.
    Remove 6 screws (N33-4008-45, 4 mm diameter,
    black) and pull the FRONT PANEL forward.
                                                                                       CN600        CN613


3. Remove the FRONT PANEL of the main unit.
    3-1. Unhook 4 hooks located on the top and bottom of
       the FRONT PANEL and pull it forward.




                                                                  You must be careful when removing the FRONT PANEL
                                                                  since the panel is connected to the main unit board with the
                                                                  cable.


                                                               4. Remove R742 and R653.




                                                                               R653                    R742

                                                               5. Install the SC20-460 board.
                                                                  5-1. Connect the connector on the SC20-460 board to
                                                                     the connector (CN601) on the PCB (TX-RX unit B/
                                                                     2).




9                                             Modification Information (MOD)                             Version: 1.02 USA
                                                                    3 INSTALLING THE VOICE SCRAMBLER BOARD
                                                                     3.3      Configuration with the
                                                                              Software
                                                                     You can write the Voice Scrambler information to the
 TX-RX unit (B/2)
                                                                     repeater using the KPG-91D after installing the board.
          CN601                                                      Follow the procedures below to write the Voice Scrambler
                                                                     data to the repeater.
                                                                     1. Install the KPG-91D in the PC and start the program.
                                                                        The Main window of the KPG-91D appears.

   5-2. Peel off the cover of the tape on the rear surface
      of the SC20-460 board and install the board to the
      following location.




  Mount and fix the
  SC20-460 here.




                                                                                  Figure 3-2 KPG-91D Main window

                                                                     Note: Refer to the "Field Programming Reference" for how to
6. Reassemble the repeater after installing the SC20-                      connect the TKR-750/850/751/851 to the PC and install and
                                                                           start the KPG-91D.
   460 board.
                                                                     2. Select "Program" > "Read Data from Repeater". Click
Note: In case of test the operation of the TKR in PC Test Mode
                                                                        the icon on the Toolbar.
      and adjust the maximum deviation after installing the Voice
      Scrambler board, the audio signal emitted from the local          The "Read Data from Repeater" window appears.
      microphone is not modulated. In this case, you must remove
      the 12-pin cable connected to the CN601 connector of the
      TX-RX unit (B/2) and perform soldering on the land of the      3. Click "Read".
      Display Unit. (Refer to the figure below.)
                                                                        You can read the configuration data from the TKR-
                                                                        750/850/751/851 with the KPG-46 programming cable
                                                                        by using the KPG-91D.
                                                                     4. Select "Model" > "Model Information".
                                                                        The "Model Information" window appears.
                                                                     5. Select "Voice Scrambler" from the "Option Board"
                                                                        dropdown list and click "OK".
                                                  12-pin cable




                                                  Solder here to
                                                  connect the
                                                  12-pin cable.

                                                                                     Figure 3-3 Model Information




 Version: 1.02 USA                                  Modification Information (MOD)                                               10
3 INSTALLING THE VOICE SCRAMBLER BOARD
6. Configure the "Scrambler Setting" to be enable and            7. Click "Write".
   select scrambler code for each channel.                          You can write the configuration data containing the
                                                                    Voice Scrambler information to the TKR-750/850/751/
                                                                    851.




               Figure 3-4 Channel Information

     Refer to the "FPRG 6.2.17 Voice Scrambler" for
     details.
7. Assign the "Scrambler On/Off" function to a function
   key in the "Key Assignment" menu, if needed.




                Figure 3-5 Key Assignment

     Refer to the "FPRG 6.5 Key Assignment window" for
     how to configure the function.
8. Or assign function port to scrambler on, off or on/off.




                  Figure 3-6 Function Port

9. Select "Program" > "Write Data to Repeater" or click
   the icon on the Toolbar.
     The "Write Data to Repeater" window appears.


11                                              Modification Information (MOD)                       Version: 1.02 USA
   4 MODIFYING THE DC POWER
It is possible to modify the DC power to prevent the TKR-
750/858/751/851 is turned ON with the erroneous
operation of the power switch. With this modification, the
DC power is always turned ON regardless of the power
switch operation.
Follow the procedures below to modify the DC power.




   It must turn the power OFF before DC power modification.



1. Remove the front side top panel.
   Remove 6 screws (N33-3006-45, 3 mm diameter,
   black) and pull the TX-RX PANEL up.


2. Solder the PSW part located on the left side of the TX-
   RX unit (A/2) to make a soldering bridge.




                                              TX-RX unit (A/2)




                          Solder here to bridge.




3. Reassemble the repeater after modifying the DC
   power.




 Version: 1.02 USA                                 Modification Information (MOD)   12
     5 EXTRACTING RSSI SIGNAL FROM THE ACC 25-PIN D-SUB CONNECTOR
It is possible to extract the RSSI signal from the pin 1 of
the ACC 25-pin D-Sub connector (Default: No
Connection).
Follow the procedures below to modify the connector.

Note: The part number of the ACC 25-pin D-Sub connector is
      "E37-0904-05".




     It must turn the power OFF before modifying the connector.



1. Remove the FRONT PANEL of the TKR-750/850/751/
   851.
     Follow the steps 1 - 3 in " 3.2 Installing the SC20-460".
2. Cut the connector 27-pin cable (CN606) located on
   the printed board of the "E37-0904-05".




Note:    Cut and remove the wire from the top of connector.

3. Solder the wire to the RSSI land of the printed circuit
   board.


                                   Connect the wire here.




4. Reassemble the repeater after modifying the
   connector.

13                                                   Modification Information (MOD)   Version: 1.02 USA



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