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1312ech5


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                                Chapter 5                     Disassembly




    5-1. Cover ....................................................... 5-1   5-6-6. Pressure (rubber) roller ...................... 5-5
    5-1-1. Platen cover ........................................ 5-1
    5-1-2. Left cover ............................................. 5-1      5-7. Optical section ....................................... 5-5
    5-1-3. Right cover .......................................... 5-1        5-7-1. Lens cover ........................................... 5-5
    5-1-4. Upper rear cover ................................. 5-1            5-7-2. No. 6 mirror unit .................................. 5-5
    5-1-5. Lower rear cover ................................. 5-1            5-7-3. Exposure lamp .................................... 5-5
    5-1-6. Front cover .......................................... 5-1        5-7-4. Temperature fuse ................................ 5-5
                                                                             5-7-5. Scanner wire ....................................... 5-6
    5-2. Platen glass ............................................ 5-2
                                                                             5-8. SDH unit .................................................. 5-6
    5-3. Operation panel ...................................... 5-2          5-8-1. S1sensor .............................................. 5-6
                                                                             5-8-2. S2 sensor ............................................. 5-6
    5-4. Paper feed unit ....................................... 5-2         5-8-3. Paper feed clutch, paper feed
1   5-4-1. Paper feed (segment) roller                                              roller ..................................................... 5-7
            (Main unit) ........................................... 5-2      5-8-4. Separation roller ................................. 5-7
1   5-4-1'. Paper feed (segment) roller                                      5-8-5. Gear frame ........................................... 5-7
             (Optional cassette feeder) ............. 5-2-1                  5-8-6. Lower conveyance roller .................... 5-7
    5-4-2. Slip roller ............................................. 5-3     5-8-7. Lower turn roller ................................. 5-7
                                                                             5-8-8. Upper turn roller ................................. 5-7
    5-5. Conveyance and transfer unit .............. 5-3                     5-8-9. Paper exit roller ................................... 5-7
    5-5-1. Transfer roller ...................................... 5-3        5-8-10. Upper conveyance roller .................. 5-8
    5-5-2. Upper regist roller ............................... 5-3
    5-5-3. Lower regist roller .............................. 5-3            5-9. PCB ......................................................... 5-8
                                                                             5-9-1. Operation PCB .................................... 5-8
    5-6. Fixing unit ............................................... 5-4     5-9-2. Main PCB ............................................. 5-8
    5-6-1. Fixing upper cover .............................. 5-4             5-9-3. High voltage PCB ................................ 5-9
    5-6-2. Thermistor and thermostat ................ 5-4                    5-9-4. Power PCB .......................................... 5-9
    5-6-3. Heater lamp ......................................... 5-4
    5-6-4. Separation claws ................................ 5-4             5-10. Replacement of the Ozone filter ....... 5-10
    5-6-5. Heat roller ............................................ 5-5
           MODEL                     MANUAL                   REVISED EDITION          DATA            PAGE               METHOD
                   1312 SERVICE HANDBOOK                                 1           May.1999                        REPLACEMENT
                                                                                            Chapter 5 Disassembly



Cautions for disassembly and assembly                           5-1-4. Upper rear cover
work:                                                            Remove the five screws (one of the five screws is
 1) Always disconnect the power plug as protection               also used to fix the document scale). Then open the
    against electric shocks and to prevent damaging the          upper unit and remove the upper rear cover.
    internal circuit.                                            Note: Do not loosen the other document scale fixing
 2) If the work time with the upper unit opened becomes                screws as the center position is deviated by
    long, pull out the drum unit and store it in a dark                loosing them.
    place. (Prevention of the light fatigue and scratches.)


5-1. Cover
5-1-1. Platen cover
 Pull off the platen cover.




                                                                5-1-5. Lower rear cover
                                                                 Loosen the five screws, and remove the lower rear
                                                                 cover.


5-1-2. Left cover
 Remove the four screws, open the upper unit and
 remove the left cover.




                                                                5-1-6. Front cover
                                                                 1) Pull out the cassette and remove the three
                                                                    screws. Then open the upper unit and remove the
                                                                    screw on the left side.




5-1-3. Right cover
 Remove the five screws (two of the five screws are
 also used to fix the document scale). Then remove
 the right cover.
 Note: Do not loosen the other document scale fixing
        screws as the center position is deviated by
        loosing them.                                            2) Unhook the three hooks on the back side of the
                                                                    cover and remove the front cover.




                                                          5-1
Chapter 5 Disassembly



5-2. Platen glass
 1) Remove the left cover. (Refer to section 5-1.)                   2) Loosen the fixing screws on the rear side of the
 2) Lift the edge of the glass slightly, and pull the glass             TC roller by two or three turns.
    out in the direction of the arrow.
 Note 1: If the edge of the glass is lifted too high, the
           corners could be broken.
 Note 2: The platen glass can also be removed by
           removing the right cover and document scale.
           However, as the center position will be
           deviated, the glass could drop when the
           upper unit is opened.




                                                                     3) Remove the five fixing screws, disconnect the
                                                                        three connectors, and remove the paper feed unit.
                                                                     Note: Take care not to scratch the guide film when
                                                                            installing or removing the paper feed unit.



5-3. Operation panel                                                                                  Guide film
 1) Remove the right cover, platen glass and left cover.
    (Refer to sections 5-1 and 5-2.)
 2) Open the upper unit, and remove the six screws.
    Disconnect the flat cable connector inside and
    remove the operation panel.




                                                               1    5-4-1. Paper feed (segment) roller (Main unit)
                                                                     1) Remove the E-ring and the paper feed roller
                                                                        assembly.




5-4. Paper feed unit
 1) Open the upper unit, and remove the protection
    cover (two screws) on the rear side.
 Note: As the protection cover also acts as the regist
       roller clutch stopper, make sure to align with the
       clutch unit stopper position when assembling.




        MODEL                  MANUAL              REVISED EDITION            DATA        PAGE           METHOD
                                                              5-2
               1312 SERVICE HANDBOOK                          1             May.1999        5-2       REPLACEMENT
                                                                                                     Chapter 5 Disassembly


2) Unhook and pull out the gears and paper feed                      5-4-1'. Paper feed (segment) roller (Optional
   rollers rom the shaft.                                                    cassette feeder)
                                                                      1) Remove the main unit from the optional cassette
                                                                         feeder.
                                                                      2) Push down the hook, and pull the paper feed roller
                                                                         to the front.         Hook




                                         Paper feed roller / F


                          Paper feed roller / R



Note1: Take care not to lose the bearing and the                      3) Remove the paper feed roller from the rear
      spacer washer.                                                     bearing, and remove the roller from the front
Note2: Take care not to mix the paper feed                               holder.
      roller/F up with the rear paper feed roller/R,
      because they are different.


A projection is on the one side of the paper feed roller




Paper feed roller / R              Paper feed roller / F
                                                                     4) Unhook and pull out the paper feed roller from the
                                                                        shaft, as same procedure as the roller of the main
                                                                        unit.
                                                                     Note1: The paper feed rollers of the optional
                                                                              cassette feeder are differed with the rollers of
                                                                              the main unit.
                                                                     Note2: The front and rear paper feed roller of the
                                                                              optional cassette feeder are same.
                                                                                There are projections on each
                                                                                side of the paper feed roller.




       MODEL                   MANUAL               REVISED EDITION            DATA         PAGE            METHOD
                                                             5-3
               1312 SERVICE HANDBOOK                             1           May.1999        5-2-1          ADDITION
Chapter 5 Disassembly




                        This page left blank intentionally for editorial reasons.




      MODEL             MANUAL              REVISED EDITION           DATA          PAGE    METHOD
                                                     5-4
            1312 SERVICE HANDBOOK                     1             May.1999        5-2-2   ADDITION
                                                                                              Chapter 5 Disassembly



5-4-2. Slip roller                                               5-5-1. Transfer roller
 1) Remove the JAM1 sensor lever.                                 Unhook the bearing catch on the front and remove
 Note: Take care not to lose the spring or resin washer.          the transfer roller.
                                                                  Note: Take care not to lose the springs under the
                                                                  bearings.




 2) Unhook the grounding spring catch and the hook,
    then remove the slip roller.


                                                                 5-5-2. Upper regist roller
   Grounding spring
                                                                  Remove the springs and E-rings on both sides, then
                                                                  remove the upper regist roller.




5-5. Conveyance and transfer unit
 1) Remove the paper feed unit. (Refer to section 5-4.)
 2) Remove the one screw fixing the electrode spring
    under the insulation film, then remove the other             5-5-3. Lower regist roller
    three screws to remove the conveyance and                     1) Remove the special washer (resin washer) on the
    transfer unit.                                                   rear side, and remove the regist roller clutch and
                                                                     gear assembly.
                                                                  Note: Always confirm how the springs in the gear
                                                                         assembly are set before disassembling.
                                                                  2) Remove the gears and E-rings on the front, then
                                                                     remove the lower regist roller.


                                                                                                  Gear assembly




                                                           5-3
Chapter 5 Disassembly



5-6. Fixing unit                                               5-6-2. Thermistor and thermostat
 1) Open the upper unit and remove the protection               1) Thermistor
    cover (two screws) on the rear side.                           Remove one screw, then remove the thermistor.
 Note: As the protection cover also acts as the regist          2) Thermostat
       roller clutch stopper, make sure to align with              Remove the two screws to undo the thermostat
       the clutch unit stopper position when assem-                from the holder, then pull out the terminal and
       bling.                                                      remove the thermostat.
                                                                Note: As this thermostat is not a self-recovering type,
                                                                       replace the part when it worked.

                                                                                     Thermostat

                                                                                                   Thermistor




 2) Remove the two fixing screws, pull out the three
    connectors, and remove the fusing unit.
                                                               5-6-3. Heater lamp
                                                                1) After undoing the thermostat from the holder, pull
                                                                   out the thermostat terminal and cut the binder to
                                                                   undo the lamp lead wire from each harness clamp.
                                                                2) Remove the lamp fixing holder (two screws) and
                                                                   remove the heater lamp.




 Note: As the paper exit side is caught on the rib and
       fixed, make sure to securely insert when
       assembling.


                                                                            Binder

                                                                                               Heater lamp


                                                               5-6-4. Separation claws
                                                                Remove the grounding brush (two screws), and the
                                                                springs to remove the separation claws.
                                                               Note: Install the separation claws after the heat roller
5-6-1. Fixing upper cover                                            when installing.
 Pull out the cleaning pad and remove the four screws.
 Then remove the fixing upper cover.




                                                                                                     Grounding brush


                                                         5-4
                                                                                                Chapter 5 Disassembly



5-6-5. Heat roller                                                 5-7-2. No. 6 mirror unit
 1) Remove the pressure springs.                                    Remove the four screws, and remove the No.6 mirror
 2) Remove the C-ring, and pull out the heat roller.                unit.
 Note: Always remove the separation claws and
       thermistor first to prevent the roller surface from
       being scratched.

          C-ring




                                  Heat roller
                                                                   5-7-3. Exposure lamp
                                                                    1) Remove the operation panel. (Refer to section 5-3.)
                                                                    2) Move the No. 1 scanner to the square hole position
                                                                       of the frame on the front, and then pull out the
                                                                       exposure lamp.
       Pressure springs



5-6-6. Pressure (rubber) roller
 After pulling out the heat roller, pull out the pressure
 (rubber) roller.




                            Pressure (rubber) roller                Note: When installing the exposure lamp, make sure
                                                                          that the lamp protrusion faces the opposite side
                                                                          of the reflector and manufacturer's mark is on
                                                                          the rear side of the main unit.

                                                                                                     Protrusion




5-7. Optical section                                                                                       Reflector
 Remove the platen cover, left cover, right cover and
 platen glass. (Refer to sections 5-1 and 5-2.)
                                                                   5-7-4. Temperature fuse
                                                                    (Front side fuse)
5-7-1. Lens cover
                                                                    Remove the fuse cover (one screw), and remove the
 Remove the two screws, and remove the lens cover.
                                                                    temperature fuse (two screws)




                                                             5-5
Chapter 5 Disassembly


 (Rear side fuse)                                               5-8. SDH unit
 1) Remove the upper rear cover. (Refer to section 5-1.)         1) Disconnect the connector, and remove the SDH
 2) Remove the glass mounting plate (three screws)                  unit from the main unit.
    and fuse cover (one screw). Then remove the                  2) Reverse the SDH unit, and remove the two screw
    temperature fuse (two screws).                                  fixing the platen sheet.
                                                                 3) Remove the eight fixing screws, and remove the
                                                                    SDH unit from the cover.
Glass mounting plate
                                                                5-8-1. S1 sensor
                                                                 1) Remove the fixing screw, disconnect the connector,
                                                                    and remove the S1 sensor.
                                                                                                Platen sheet




5-7-5. Scanner wire
 Remove the No. 1 scanner fixing screw and spring.
 Then, remove the scanner wire

                                                                     S1 sensor




                                                                5-8-2. S2 sensor
                                                                 1) Open the top cover.
                                                                 2) Remove the paper guide (four screws).
                                                                 3) Disconnect the connector, unhook, and remove the
                                                                    S2 sensor.
                                Scanner wire
   Spring




 (No. of turns for the drive pulley wire)
 Note 1: The scanner must be at the position shown
         above.
 Note 2: After turning the wire, temporarily fix the
         drive pulley with tape, etc., so that the wire
         will not come undone until the installation is
         completed.

    Front side(transparent)        Rear side (black)

        4 times 3 times            3 times 4 times




                                                                          S2 sensor




                                                          5-6
                                                                                              Chapter 5 Disassembly



5-8-3. Paper feed clutch, paper feed roller                    5-8-6. Lower conveyance roller
 1) Remove the two pressure springs.                            1) Shift the roller in the direction of the arrow and
 2) Remove the C-ring, and then remove the paper feed              remove it.
    clutch.                                                     Note: Take care not to lose the metal.
 3) Remove the C-ring (one ring) and E-rings (two
    rings), and then pull out the roller shaft.
 4) Remove the paper feed roller.
                                                C-ring
                  E-rings




                                                               5-8-7. Lower turn roller
                                                                1) Remove the O-ring and C-ring, and pull out the
                                                                   roller.


                                                                                                              C-ring
5-8-4. Separation roller
 1) Unhook the separation roller and remove it.                 O-ring
 Note: Take care not to lose the pressure springs.

                            Separation roller




                                                               5-8-8. Upper turn roller
                                                                1) Remove the two screws, and remove the roller
                                                                   frame.
                                                                2) Remove the plate spring (one screw), and remove
                                                                   the roller.




5-8-5. Gear frame
 1) Remove the arm from the paper feed solenoid.
 2) Remove the four fixing screws, and remove the
    gear frame.
                                                               5-8-9. Paper exit roller
                                       Arm                      1) Remove the O-ring and C-ring, shift the roller in
                                                                   the direction of the arrow, and remove it.
                                                                                                                 C-ring




                                                                  O-ring




                                                         5-7
Chapter 5 Disassembly



5-8-10.Upper conveyance roller                               5-9-2. Main PCB
 1) Remove the guide plate (three screws).                    1) Remove the lower rear cover. (Refer to section 5-1.)
                                                              2) Disconnect each connector, and remove the main
                                                                 PCB (four screws).
                                                              Note 1: Insert the FPC lead wire in straight, and take
                                                                    care not to damage the connection section.

                                      Guide plate




 2) Remove the plate spring (one screw), and remove
    the roller.
                                                              Note 2: When replacing the main PCB, re-input all of
                                                                    the adjustment data in 25 mode and 36 mode.
                                                                    The developing unit must also be reinitialized.
                                                              Note 3: When reinitializing the developing unit, the
                                                                    developer's density must be at an optimum
                                                                    value. If it is not, F26 (initialize error) will occur.
                                                                    Thus, initialize the unit after adjusting the toner
                                                                    density. When initializing it, developing count
                                                                    value(mode C-42) is cleared. For that reason,
                                                                    re-input the count value by using the 25 mode
                                                                    (85~90).

                                                             Reference:Comfirm the toner density of the solid black
                                                                   part using a test chart. In case it is not proper,
                                                                   the developing unit must be reinitialized after
5-9. PCB                                                           adjusting item shown below.
5-9-1. Operation PCB
 1) Remove the operation panel. (Refer to section 5-          * When toner density is high:
    3.)                                                         Copy with the service mode 36-02, to consume the
 2) Reverse the operation panel, and remove the                 toner.
    lower cover (three screws).                               * When toner density is low:
 3) Remove the seven fixing screws, and remove the              Forcibly supply the toner with the service mode 47-
    operation PCB.                                              01.
 Note: Take care not to lose the key buttons.                 * Refer to Chapter 8 for details on the service modes.




    Operation PCB

                                                       5-8
                                                                                               Chapter 5 Disassembly



5-9-3. High voltage PCB                                          5) Disconnect the lamp lead wire from the binder
 1) Remove the upper rear cover. (Refer to section 5-1.)            inside the plate, and pull the plate to the outer side
 2) Remove the protection plate (two screws).                       of the main unit.
 3) Disconnect each connector, and remove the high               6) Disconnect the connector on the power PCB, and
    voltage PCB (four screws).                                      the two connectors on the aluminium plate, and
                                                                    then remove the aluminium plate (one screw).




                                                                                                       Aluminium plate




High voltage PCB

5-9-4. Power PCB
 1) Open the upper unit, and remove the protection
    cover (two screws) on the rear side.
 Note: The protection cover also acts as the regist
       roller clutch stopper, so when assembling,                6) Disconnect each connector, and remove the
       make sure to align with the clutch unit stopper              power PCB (three screws).
       position.




 2) Remove the lower rear cover. (Refer to section 5-1.)
 3) Remove the two grounding screws, and disconnect
    the interlock switch connector.
 4) Remove the five screws for fixing the main PCB's
    installation plate.

                                      Grounding screw




                                           Connector




                                                           5-9
Chapter 5 Disassembly



5-10. Replacement of the Ozone filter
 1) Open the upper unit and remove the developing
    unit and the drum unit.
 2) Push the edge of the front side of the ozone filter
    to take it out from hooks of the holder, then remove
    the ozone filter.

                                  Ozone filter
     Fixing unit

                                                          PUSH




 3) Install the new ozone filter by catching it on the
    hooks of the holder. (It is easy to install the new
    ozone filter from the upper side of the holder.)




                                                            5-10



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