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1312ech6


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Chapter 6                   Mechanism




6-1. Copy process ....................................................... 6-1

6-2. Front cross-section (Main mechanism
     parts layout drawing) .......................................... 6-3

6-3. Drive conveyance system diagram .................... 6-4
                                                                                                                                                         Chapter 6 Mechanism



 6-1. Copy process

                                                                2. Side erase                  1. Charging
                                              3. Exposure                                                7.Main erase

                                 4. Development


                                                                                                               7.Cleaning              7.Toner collection
                                                                         Photosensitive
                                                                         OPC drum


                                                                                                                                                     6.Fixing
                                                                 5.Transfer                   5.Separation           5.Conveyance

                                                                      8.Paper feed cassette
 1. Charging                                                                                                    4. Development
 A high voltage of -4 to -5.5KV, output from the high                                                           1) The toner contained in the developer is positively
 voltage PCB (UNITHV), is applied on the charge                                                                    charged when agitated. The charged toner is
 corona unit. The grid mesh between the                                                                            developed (magnetic brush method) when con-
 photosensitive OPC drum and charger is grounded via                                                               tacted against the OPC drum by the carrier (ferrite)
 a 780V Zenner diode, keeping the surface of the                                                                   and magnet roller. The toner adheres only at the
 photosensitive drum constant at -720V.                                                                            sections of the OPC drum where there is an image,
                                                                                                                   and creates a visible image. There is a slight
                                                                                                                   negative charge even at the sections with no image
                                                                                                                   (white sections), and some toner will adhere. The
                                                                                                                   bias voltage -170V, output from the high voltage
                                                                                                                   PCB (UNITHV) is applied on the magnet roller to
                                                                                                                   prevent this adhesion.


 2. Side erase                                                                                                                       Magnet roller              Toner
 The non-image area such as the edges during reduc-
 tion copy, of the OPC drum surface after charging is
 discharged with the side erase lamp.
                                                                                                                                                                         OPC drum
                                 Side erase lamp                     Erase light




                                                 Reduction
                                                 image area                                                                                              Carrier

                                                               OPC drum
                                                                                                                2) The density of the toner contained in the developer
                                    Non-image area                                                                 is kept constant by the toner sensor (magnetic
                                                                                                                   sensor). When the toner sensor detects a low
 3. Exposure                                                                                                       density, the supply screw provided at the bottom of
 The light irradiated from the exposure lamp exposes the                                                           the toner box rotates, and the toner is supplied into
 photosensitive surface via the six mirrors and lens.                                                              the developer.
                                                                                                                                                                        Toner
          Document table glass                                Document (back side is image)

                                                                                                                                                                                 Developer

                                                                                                No. 2 mirror
                                                              Exposure
No. 4 mirror                                                  lamp       No. 1 mirror
                                          No. 6 mirror                                          No. 3 mirror
No. 5 mirror                                                       No. 1 scanner
                                                                           No. 2 scanner
                                   Slit

                                             OPC drum                                                                 Supply screw
                                                                                                                                                                        Toner sensor



                                                                                                      6-1
Chapter 6 Mechanism



5. Transfer, separation and conveyance                                              1    7. Cleaning
1) Transfer                                                                              1) Blade cleaning, toner recycle
   The paper fed from the paper cassette is conveyed                                        The toner left on the OPC drum after the transfer
   between the OPC drum and TC roller. A transfer                                           process is scraped off by the cleaning blade
   voltage of -1 to -2KV, output from the high voltage                                      (urethane rubber).
   PCB (UNIT HV) is applied on the TC roller, and the                                       The toner scraped off is returned to the developing
   paper is negatively charge. As the toner on the                                          unit by the screw conveyor, and is reused.
   OPC drum is positively charged, the toner image is
   transferred onto the paper. At areas other than the
   transfer area, the transfer voltage is changed to a                                                                               Cleaning blade

   positive voltage (600V), so the toner adhered on                                                                         OPC drum

   the transfer roller surface is returned to the OPC
   drum.
                                    OPC drum


                                                      Toner image                                                                      Screw conveyor


                  Transfer roller
                                                       Copy paper
                                                                                         2) Main erase lamp
                                                                                            A slight residual potential is left on the OPC drum
                                                                                            surface after the toner is scraped off. As the OPC
                                                                                            drum is repeatedly used, the residual potential is
2) Separation                                                                               completed erased by the main erase lamp.
   As the diameter of the OPC is small at 30mm, the
   paper after transfer is naturally separated (curva-                                                                Main erase lamp

   ture separation) by the firmness of the paper.

                                    Winds up          Curvature separation
                   Drum diameter     Drum diameter small
                   large




                                Copy paper


3) Conveyance
   As the distance between the transfer process and
   fusing process in this machine is short, the paper is
   conveyed to the fusing process by the regist roller
   and transfer roller.                                                                  8. Paper feed
                                                                                         The paper in the paper feed cassette is separated by
  Regist roller                                Transfer roller                           the claws on both edges, and only one sheet is
                                                                                         conveyed into the unit by the paper feed roller (seg-
                                                                                         ment roller). When the paper feed is completed, the
                                                                                         segment roller stops at a position where it does not
                                                                                         contact the paper, so the paper pressing load is
                                                                                         reduced.
                                                                                                Segment roller during paper feed
6. Fixing
The toner image transferred onto the paper is fixed by
the heat roller's heat and pressure roller's pressure.
The fixed paper is peeled off by the separation claws,
and is exited.
                             Separation claw Copy paper
              Heat roller



                                                                                                                Segment roller stop position after paper feed

                                                     Exit tray



          Pressue roller            Pressue spring




           MODEL                               MANUAL                        REVISED EDITION         DATA               PAGE                     METHOD
                                                                                   6-2
                        1312 SERVICE HANDBOOK                                       1             May.1999                 6-2             REPLACEMENT
                                                                                                                                       Chapter 6 Mechanism



1   6-2. Front cross-section (Main mechanism parts layout drawing)



                                                                           SDH




                                                                                               Paper feed roller     S2 sensor                     Turn roller
                                                                                                                            Conveyance
                                                                                         S1 sensor      Separation roller   roller  Paper exit roller




                                                                                                                                                                 No. 2 mirror
                                                                                           Reflector (reflection mirror)

                                                                           Lens
            No. 4 mirror                                                                                    Exposure lamp
                                                                                                                                  No. 1 mirror

                                      No.6 mirror
                                                                                                                                                             No. 3 mirror
                                                 Side erase lamp
                                                              Charge corona unit
           No. 5 mirror                       Shield glass
                                                                  Main erase (cleaning) lamp     Cleaning blade

         Developer unit
                                                                                                   Heat roller


                                                                                                                                  JAM2 sensor

                JAM1 sensor




                                                                                        Pressure (rubber) roller
                                Paper feed roller      Transfer roller   OPC drum
                              Slip roller       Regist roller




                                                    Paper feed roller



              Relay roller




                                                                  Cassette feeder (option)




          MODEL                MANUAL                           REVISED EDITION                      DATA                  PAGE                  METHOD
                                                                            6-3
                    1312 SERVICE HANDBOOK                                    1                    May.1999                  6-3             REPLACEMENT
 Chapter 6 Mechanism



 6-3. Drive conveyance system diagram




Developing unit drive gear


   Main motor
                                                                                                                                       Heat roller




     Regist clutch




                                                                                                         OPC drum




                                                 Slip roller             Paper feed (segment) roller                   Regist roller




                                                                                                                                   Main motor




                                                           Developing unit drive gear


                                                                                                                                                     Heat roller

                             Paper feed (segment) roller



                        Slip roller                  Resist roller




                                                                                             Main motor shaft (gear)

                                                                             OPC drum




                                              Paper feed unit gear
                                                                                                                                 Fixing unit gear




                                                                                                 6-4



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