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                  960L
         Multi-Channel
Digital Effects System
                         Service
                         Manual
960L Multi-Channel Digital Effects System Service Manual
960L Multi-Channel Digital Effects System Service Manual
960L Multi-Channel Digital Effects System Service Manual
                                                                                                                                                      Lexicon




                                                                                                  Table of Contents
Chapter 1 Reference Documents, Required Equipment............................. 1-1
  Reference Documents............................................................................................................................. 1-1
  Required Equipment................................................................................................................................ 1-1
    Tools .................................................................................................................................................... 1-1
    Test Equipment.................................................................................................................................... 1-1
Chapter 2 General Information ................................................................... 2-1
  Periodic Maintenance .............................................................................................................................. 2-1
  Ordering Parts ......................................................................................................................................... 2-1
  Returning Units to Lexicon for Service .................................................................................................... 2-1
Chapter 3 Specifications............................................................................. 3-1
  960L Mainframe....................................................................................................................................... 3-1
  LARC2 User Interface ............................................................................................................................. 3-3
Chapter 4 Performance Verification............................................................ 4-1
  Initial Inspection and checkout: ............................................................................................................... 4-1
     960L Mainframe: .................................................................................................................................. 4-1
     LARC2 controller:................................................................................................................................. 4-1
     Cables:................................................................................................................................................. 4-1
     Power Supplies: ................................................................................................................................... 4-1
  Audio/Functional Tests Setup*: ............................................................................................................... 4-5
  I/O Gain Tests ......................................................................................................................................... 4-6
     Analog In to Analog Out Audio Gain Test: ........................................................................................... 4-6
     Analog In To Digital Out Audio Gain Test: ........................................................................................... 4-6
     Digital Input to Analog Output Gain Test:............................................................................................. 4-6
  Frequency Response: ............................................................................................................................. 4-6
     Analog In to Analog Out Frequency Response Test:........................................................................... 4-6
     Analog In To Digital Out Frequency Response Test:........................................................................... 4-6
     Digital In To Analog Out Frequency Response Test:........................................................................... 4-7
  THD+N Measurement:............................................................................................................................. 4-7
     Analog In to Analog Out THD+N Test:................................................................................................. 4-7
     Analog In to Digital Out THD+N Test: .................................................................................................. 4-7
     Digital In to Analog Out THD+N Test: .................................................................................................. 4-7
  Crosstalk Tests:....................................................................................................................................... 4-8
     Analog In to Digital Out Crosstalk Test: ............................................................................................... 4-8
     Digital In to Analog Out Crosstalk Test: ............................................................................................... 4-8
  Dynamic Range Tests: ............................................................................................................................ 4-8
     Analog In to Analog Out Dynamic Range Test: ................................................................................... 4-8
     Analog In to Digital Out Dynamic Range Test:..................................................................................... 4-8
     Digital In To Analog Out Dynamic Range Test: ................................................................................... 4-8
  Functional Tests: ..................................................................................................................................... 4-9
     Midi Tests:............................................................................................................................................ 4-9
     Listening Test:...................................................................................................................................... 4-9
     Lexicon Audio Precision ATE Summary ............................................................................................ 4-11
Chapter 5 Service Notes............................................................................. 5-1
  Motherboard - lithium battery................................................................................................................... 5-1
  Power Supplies........................................................................................................................................ 5-1
    Symptoms of possible power supply failures ....................................................................................... 5-1
  Larc2 Meter Display LED Handling ......................................................................................................... 5-1
  Removal and Replacement of Larc2 Piezo Transducer .......................................................................... 5-1
    For units with the transducer soldered (Rev 5 PCB and up): ............................................................... 5-1
    For units with the transducer epoxied (Rev 4 PCB and below):........................................................... 5-1
  Female RS-422 Wraparound Plug: ......................................................................................................... 5-3
  Male RS-422 Wraparound Plug............................................................................................................... 5-4
960L Multi-Channel Digital Effects System Service Manual




Chapter 6 Troubleshooting ......................................................................... 6-1
  Diagnostics...............................................................................................................................................6-1
    Overview...............................................................................................................................................6-1
    960L Diagnostics: .................................................................................................................................6-1
    960L Diagnostic User Interface: ...........................................................................................................6-2
    Audio I/O Algorithm (8 In - 8 Out): ........................................................................................................6-3
    Functional Diagnostic Test Scripts .......................................................................................................6-3
    960L Setup for Functional Diagnostic Tests .........................................................................................6-4
    960L Power On Diagnostic Descriptions: .............................................................................................6-4
    960L Functional Diagnostic Descriptions:.............................................................................................6-5
    960L Troubleshooting Tools: ..............................................................................................................6-16
    Global Commands: .............................................................................................................................6-17
    LISTING of RESIDENT SCRIPTS ......................................................................................................6-18
  LARC2 DIAGNOSTICS ..........................................................................................................................6-24
    Debug Port:.........................................................................................................................................6-25
  POWER ON DIAGNOSTICS:.................................................................................................................6-26
    Power On Diagnostics Sequence: ......................................................................................................6-26
    Power On Self Tests:..........................................................................................................................6-28
  INTERACTIVE DIAGNOSTICS: .............................................................................................................6-33
    Self Test:.............................................................................................................................................6-34
    LCD Test:............................................................................................................................................6-35
    Key Test:.............................................................................................................................................6-35
    LED Test:............................................................................................................................................6-36
    Joystick Test: ......................................................................................................................................6-38
    Fader/Motor Test: ...............................................................................................................................6-39
    Lexicon Test: ......................................................................................................................................6-39
    Memory Test:......................................................................................................................................6-40
    Repetitive Test:...................................................................................................................................6-40
    Diagnostics Suite: ...............................................................................................................................6-41
  OPTION BOARD Menu:.........................................................................................................................6-42
    MISCELLANEOUS TESTS:................................................................................................................6-44
    Program Flash Data Checking:...........................................................................................................6-46
Chapter 7 Theory of Operation ................................................................... 7-1
  NLX Backplane.........................................................................................................................................7-1
     Overview...............................................................................................................................................7-1
     Circuit Description.................................................................................................................................7-1
     NLX Interface (Sheet1) .........................................................................................................................7-2
     PCI Interface (Sheets 2, 3, 4) ...............................................................................................................7-2
     IO Connectors (Sheet 5).......................................................................................................................7-2
     Miscellaneous Connectors (Sheet 6) ....................................................................................................7-2
     IOBUS & Power Connectors (Sheet 7) .................................................................................................7-2
     DSPBUS Connectors (Sheet 8, 9) ........................................................................................................7-3
  I/O Backplane...........................................................................................................................................7-4
     Introduction ...........................................................................................................................................7-4
     Overview...............................................................................................................................................7-4
     Circuit Description.................................................................................................................................7-5
  I/O Clock card - Input/Output and Clock Generator card..........................................................................7-7
     Midi Interface ........................................................................................................................................7-7
     Ttl Wordclock Interface .........................................................................................................................7-7
     Larc2 Interface......................................................................................................................................7-8
     CPLD Logic...........................................................................................................................................7-8
     Control Interface .................................................................................................................................7-10
     Register Descriptions..........................................................................................................................7-10
     Access ................................................................................................................................................7-10
  Description .............................................................................................................................................7-10
                                                                                                                                                      Lexicon




Board ID ................................................................................................................................................ 7-10
Interface revision ................................................................................................................................... 7-10
Preview Word Clock Select ................................................................................................................... 7-10
   Clock Bus Interface............................................................................................................................ 7-10
   Clock Selection .................................................................................................................................. 7-11
   PLL Support ....................................................................................................................................... 7-11
   Phase-Locked Loop ........................................................................................................................... 7-11
   PLL Detailed Description ................................................................................................................... 7-12
   Power Supply..................................................................................................................................... 7-14
Analog Input card .................................................................................................................................. 7-15
   Overview. ........................................................................................................................................... 7-15
   Input Buffer ........................................................................................................................................ 7-15
   Common Mode Performance ............................................................................................................. 7-15
   A/D Converter .................................................................................................................................... 7-16
   Signal Polarity .................................................................................................................................... 7-16
   System Interface Logic ...................................................................................................................... 7-16
   Control Interface ................................................................................................................................ 7-16
   Register Descriptions......................................................................................................................... 7-16
   Clock Interface ................................................................................................................................... 7-17
   Digital Audio Interface........................................................................................................................ 7-17
   Pin Descriptions ................................................................................................................................. 7-18
   Power Supply..................................................................................................................................... 7-20
Analog Output card................................................................................................................................ 7-21
   Overview ............................................................................................................................................ 7-21
   Circuit Description.............................................................................................................................. 7-21
   D/A Converter .................................................................................................................................... 7-21
   Filter ................................................................................................................................................... 7-22
   Output Driver...................................................................................................................................... 7-22
   Mute Relay......................................................................................................................................... 7-22
   Signal Polarity .................................................................................................................................... 7-23
   System Interface Logic ...................................................................................................................... 7-23
   Control Interface ................................................................................................................................ 7-23
   Register Descriptions......................................................................................................................... 7-23
   Clock Interface ................................................................................................................................... 7-23
   Digital Audio Interface........................................................................................................................ 7-24
   Power Supply..................................................................................................................................... 7-26
AES card ............................................................................................................................................... 7-28
   Introduction ........................................................................................................................................ 7-28
   Overview ............................................................................................................................................ 7-28
   Circuit Description.............................................................................................................................. 7-29
   Startup Sequence .............................................................................................................................. 7-29
   AES card Memory Map...................................................................................................................... 7-29
   FPGA Control Register ...................................................................................................................... 7-30
   FPGA Lock Register .......................................................................................................................... 7-30
   Locking to the AES Input Word Clock ................................................................................................ 7-31
   Octal Select Register ......................................................................................................................... 7-31
   Local Loopback Mode:....................................................................................................................... 7-32
Reverb card ........................................................................................................................................... 7-32
   Introduction ........................................................................................................................................ 7-32
   Overview ............................................................................................................................................ 7-32
   Circuit Description.............................................................................................................................. 7-33
   Startup Sequence .............................................................................................................................. 7-36
   DSP 56301 Expansion Port Memory Map ......................................................................................... 7-37
Larc2...................................................................................................................................................... 7-39
   General Description ........................................................................................................................... 7-39
   Central Processor (sheet 1) ............................................................................................................... 7-40
960L Multi-Channel Digital Effects System Service Manual




     Main Memory (sheet 2).......................................................................................................................7-41
     Peripheral I/O Subsystems .................................................................................................................7-44
     Power Supply......................................................................................................................................7-49
     Register Summary ..............................................................................................................................7-50
     Meter Bridge Module ..........................................................................................................................7-53
Chapter 8 - Parts List.................................................................................. 8-1
  CHASSIS/MECHANICAL .........................................................................................................................8-1
  I/O BPL ASSY,960L .................................................................................................................................8-2
  I/O CLK BD ASSY,960L ...........................................................................................................................8-3
  AIN BD ASSY,960L..................................................................................................................................8-4
  AOUT BD ASSY,960L..............................................................................................................................8-5
  AES BD ASSY,960L.................................................................................................................................8-7
  RVB BD ASSY,960L ................................................................................................................................8-8
  NLX CPU BD ASSY .................................................................................................................................8-9
  NLX BPL EXT BD ASSY,960L .................................................................................................................8-9
  I/O BPL EXT BD ASSY,960L ...................................................................................................................8-9
  LARC2:...................................................................................................................................................8-10
     CHASSIS/MECHANICAL: ..................................................................................................................8-10
     SHIP MAT'L/PACKAGING/MISCELLANEOUS ..................................................................................8-14
  POWER CORDS....................................................................................................................................8-14
  SHIP MAT'L/PACKAGING/MISCELLANEOUS......................................................................................8-14
  Spare Assemblies ..................................................................................................................................8-15
Chapter 9 Schematics and Drawings ......................................................... 9-1
  Schematics:..............................................................................................................................................9-1
  Drawings: .................................................................................................................................................9-1
                                                                                                  Lexicon




Chapter 1 Refe r ence Documents, Required Equipment

Reference Documents
960L Owner's Manual - Lexicon P/N 070-14353 or latest revision
Software Release Notice, 960L - Lexicon P/N 070-14354 or latest revision

Required Equipment

Tools
The following is a minimum suggested technician's tool kit required for performing disassembly, assembly
and repairs:



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