Service Manuals, User Guides, Schematic Diagrams or docs for : LG TV MW-60SZ12 134A-1

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134A-1


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                                                   Contents



Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Electrostatically Sensitive (ES) Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Description of Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Correction of Screen Tilt & Keystone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Replacing the Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Description of each Block Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Description of Micom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Exploded View Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .




                                                          -2-
                                                                Safety Precautions
1. Before returning an instrument to the customer, always make a safety check            High voltage is maintained within specified limits by close-tolerance safety-
   of the entire instrument, including, but not limited to, the following items:         related components/adjustments in the high-voltage circuit.
 a. Be sure that no built-in protective devices are defective and/or have been           If high voltage exceeds specified limits, check each component specified on
   defeated during servicing. (1) Protective shields are provided on this chas-          the chassis schematic and take corrective action.
   sis to protect both the technician and the customer. Correctly replace all
   missing protective shields, including any removed for servicing conve-             2. Read and comply with all caution and safety-related notes on or inside the
   nience. (2) When reinstalling the chassis and/or other assemblies in the              receiver cabinet, on the receiver chassis, or on the picture tube.
   cabinet, be sure to put back in place all protective devices, including, but
   not limited to, nonmetallic control knobs, insulating fishpapers, adjustment       3. Design Alteration Warning- Do not alter or add to the mechanical or elec-
   and compartment covers/shields, and isolation resistor/capacitor networks.            trical design of this TV receiver. Design alterations and additions, including,
   Do not operate this instrument or permit it to be operated without all                but not limited to, circuit modifications and the addition of items such as
   protective devices correctly installed and functioning.                               auxiliary audio and/or video output connections, might alter the safety char-
                                                                                         acteristics of this receiver and create a hazard to the user. Any design alter-
b. Be sure that there are no cabinet openings through which an adult or child            ations or additions will void the manufacturer's warranty and will make you,
   might be able to insert their fingers and contact a hazardous voltage. Such           the servicer responsible for personal injury or property damage resulting
   openings include, but are not limited to, (1) spacing between the picture             therefrom.
   tube and the cabinet back, (2) excessively wide cabinet ventilation slots,
   and (3) an improperly fitted and/or incorrectly secured cabinet back cover.        4. Picture Tube Implosion Protection Warning-The picture tube in this
                                                                                         receiver employs integral implosion protection. For continued implosion pro-
c. Antenna Cold Check-With the instrument AC plug removed from any AC                    tection, replace the picture tube only with one of the same type and num-
   source, connect an electrical jumper across the two AC plug prongs. Place             ber. Do not remove, install, or otherwise handle the picture tube in any
   the instrument AC switch in the on position. Connect one lead of an ohm-              manner without first putting on shatterproof goggles equipped with side
   meter to the AC plug prongs tied together and touch the other ohmmeter                shields. People not so equipped must be kept safely away while picture
   lead in turn to each tuner antenna input exposed terminal screw and, if               tubes are handled. Keep the picture tube away from your body. Do not han-
   applicable, to the coaxial connector. If the measured resistance is less than         dle the picture tube by its neck. Some "in-line" picture tubes are equipped
   1.0 megohm or greater than 5.2 megohm, an abnormality exists that must                with a permanently attached deflection yoke; because of potential hazard,
   be corrected before the instrument is returned to the customer. Repeat this           do not try to remove such "permanently attached" yokes from the picture
   test with the instrument AC switch in the off position.                               tube.

d. Leakage Current Hot Check-With the instrument completely reassembled,              5. Hot Chassis Warning-a. Some TV receiver chassis are electrically con-
   plug the AC line cord directly into a 120 V AC outlet.                                nected directly to one conductor of the AC power cord and may be safely
   (Do not use an isolation transformer during this test.) Use a leakage current         serviced without an isolation transformer only if the AC power plug is insert-
   tester or a metering system that complies with American National Standards            ed so that the chassis is connected to the ground side of the AC power
   Institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters               source. To confirm that the AC power plug is inserted correctly, with an AC
   Laboratories (UL) 1410, (50.7). With the instrument AC switch first in the on         voltmeter measure between the chassis and a known earth ground. If a
   position and then in the off position, measure from a known earth ground              voltage reading in excess of 1.0 V is obtained, remove and reinsert the AC
   (metal waterpipe, conduit, etc.) to all exposed metal parts of the instrument         power plug in the opposite polarity and again measure the voltage potential
   (antennas, handle bracket, metal cabinet, screwheads, metallic overlays,              between the chassis and a known earth ground. b. Some TV receiver chas-
   control shafts, etc.), especially any exposed metal parts that offer an electri-      sis normally have 85 V AC (RMS) between chassis and earth ground
   cal return path to the chassis. Any current measured must not exceed 0.5              regardless of the AC plug polarity. These chassis can be safely serviced
   milliamp. Reverse the instrument power cord plug in the outlet and repeat             only with an isolation transformer inserted in the power line between the
   the test.                                                                             receiver and the AC power source, for both personnel and test equipment
   ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN                               protection. c. Some TV receiver chassis have a secondary ground system
   INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINAT-                              in addition to the main chassis ground. This secondary ground system is
   ED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER.                                   isolated from the AC power line. The two ground systems are electrically
   AC Leakage Test                                                                       separated by insulating material that must not be defeated or altered.
                                                            (READING SHOULD
                                                              NOT BE ABOVE
                                                                 0.5mA)
                                                                                      6. Observe original lead dress. Take extra care to assure correct lead dress in
                                                  LEAKAGE
                       DEVICE                     CURRENT                                the following areas: a. near sharp edges, b. near thermally hot parts- be
                       UNDER                      TESTER
                        TEST                                                             sure that leads and components do not touch, c. the AC supply, d. high
                                                    + -                                  voltage, and e. antenna wiring. Always inspect in all areas for pinched, out-
                                    TEST ALL                                             of-place, or frayed wiring. Do not change spacing between components,
                                 EXPOSED MET AL
                                   SURFACES                                              and between components and the printed circuit board. Check the AC
                                                                                         power cord for damage.
                           2-WIRE CORD

                        ALSO TEST WITH                           EARTH                7. Components, parts, and/or wiring that appear to have overheated or are
                        PLUG REVERSED                            GROUND
                        (USING AC ADAPTER                                                otherwise damaged should be replaced with components, parts, or wiring
                        PLUG AS REQUIRED)
                                                                                         that meet original specifications. Additionally, determine the cause of over-
e. X-Radiation and High Voltage Limits-Because the picture tube is the pri-              heating and/or damage and, if necessary, take corrective action to remove
   mary potential source of X-radiation in solid-state TV receivers, it is special-      any potential safety hazard.
   ly constructed to prohibit X-radiation emissions. For continued X-radiation
   protection, the replacement picture tube must be the same type as the origi-       8. PRODUCT SAFETY NOTICE
   nal. Also, because the picture tube shields and mounting hardware perform             Some electrical and mechanical parts have special safety related character-
   an X-radiation protection function, they must be correctly in place.                  istics which are often not evident from visual inspection, nor can the protec-
   High voltage must be measured each time servicing is done that involves               tion they give necessarily be obtained by replacing them with components
   B+, horizontal deflection, or high voltage. Correct operation of the X-radia-         rated for higher voltage, wattage, etc. Parts that have special safety charac-
   tion protection circuits also must be reconfirmed each time they are ser-
   viced. (X-radiation protection circuits also may be called "horizontal disable"
                                                                                                                                 *
                                                                                         teristics are identified by shading, by a , or by      on schematics and
                                                                                         parts lists. Use of a substitute replacement that does not have the same
   or "hold-down.") Read and apply the high voltage limits and, if the chassis is        safety characteristics as the recommended replacement parts might create
   so equipped, the X-radiation protection circuit specifications given on instru-       shock, fire, and/or other hazards. Product safety is under review continu-
   ment labels and in the Product Safety & X-radiation Warning note on the               ously and new instructions are issued whenever appropriate.
   service data chassis schematic.


                                                                                   -3-
                                                         Servicing Precautions
CAUTION: Before servicing instruments covered by this service manual and                3. The components used in the unit have a specified flame resistance and
its supplements, read and follow the SAFETY PRECAUTIONS section of this                    dielectric strength. When replacing any components, use components
manual. Note: If unforeseen circumstances create conflict between the follow-
ing servicing precautions and any of the safety precautions, always follow the
                                                                                           which have the same ratings. Components identified by shading, by , or
                                                                                           by
                                                                                                                                                                   *
                                                                                                 in the circuit diagram are important for safety or for the characteristics
safety precautions. Remember: Safety First.                                                of the unit. Always replace with the exact replacement components.

General Servicing Precautions                                                           4. An insulation tube or tape is sometimes used and some components are
1. a. Always unplug the instrument AC power cord from the AC power source                  raised above the printed wiring board for safety. The internal wiring is some-
      before: (1) removing or reinstalling any component, circuit board, module,           times clamped to prevent contact with heating components. Install them as
      or any other instrument assembly. (2) disconnecting or reconnecting any              they were.
      instrument electrical plug or other electrical connections. (3) connecting a
      test substitute in parallel with an electrolytic capacitor in the instrument.     5. After servicing, always check that the removed screws, components, and
      Caution: A wrong part substitution or incorrect polar-ity installation of            wiring have been installed correctly and that the portion around the service
      electrolytic capacitors may result in an explosion hazard.                           part have not been damaged. Further, check the insulation between the
   b. Do not defeat any plug/socket B+ voltage interlocks with which instru-               blades of the attachment plug and accessible conductive parts.
       ments covered by this service manual might be equipped.
   c. Do not apply AC power to this instrument and/or any of its electrical             INSULATION CHECKING PROCEDURE
       assemblies unless all solid-state device heat sinks are correctly installed.     Disconnect the attachment plug from the AC outlet and turn the power on.
   d. Always connect a test instrument's ground lead to the instrument chassis          Connect the insulation resistance meter (500 V) to the blades of the attach-
       ground before connecting the test instrument positive lead.                      ment plug. The insulation resistance between each blade of the attachment
       Always remove the test instrument ground lead last.                              plug and accessible conductive parts (Note 1) should be more than 1 Mohm.

Note: Refer to the Safety Precautions section of this manual.                           Note: Accessible conductive parts include metal panels, input terminals, ear-
                                                                                        phone jacks, etc.
2. The service precautions are indicated or printed on the cabinet, chassis, or
   components. When servicing, follow the printed or indicated service precau-
   tions and service materials.




                                   Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas-                            5. Do not use freon-propelled chemicals. These can generate
ily by static electricity. Such components commonly are called                             electrical charge sufficient to damage ES devices.
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors                       6. Do not remove a replacement ES device from its protective
and semiconductor "chip" components. The following techniques                              package until immediately before you are ready to install
should be used to help reduce the incidence of component dam-                              t.(Most replacement ES devices are packaged with leads elec-
age caused by static electricity.                                                          trically shorted together by conductive foam, aluminum foil, or
                                                                                           comparable conductive material.)
1. Immediately before handling any semiconductor component
   or semiconductor-equipped assembly, drain off any electrosta-                        7. Immediately before removing the protective material from the
   tic charge on the body by touching a known earth ground.                                leads of a replacement ES device, touch the protective materi-
   Alternatively, obtain and wear a commercially available dis-                            al to the chassis or circuit assembly into which the device will
   charging wrist strap device, which should be removed for                                be installed.
   potential shock reasons prior to applying power to the unit                             Caution: Be sure no power is applied to the chassis or circuit,
   under test.                                                                             and observe all other safety precautions.

2. After removing an electrical assembly equipped with ES                               8. Minimize bodily motions when handling unpackaged replace
   devices, place the assembly on a conductive surface such as                             ment ES devices. (Otherwise, seemingly harmless motion,
   aluminum foil, to prevent electrostatic charge buildup or expo-                         such as the brushing together of your clothing or the lifting of
   sure of the assembly.                                                                   your foot from a carpeted floor, can generate static electricity
                                                                                           sufficient to damage an ES device.)
3. Use only a grounded-tip soldering iron to solder or unsolder
   ES devices.

4. Use only an anti-static solder removal device. Some solder
   removal devices not classified as "anti-static" can generate
   electrical charges sufficient to damage ES devices.




                                                                                      -4-
                                Description of Controls

   Main Body




                                                                                   ON/OFF


                                                    ON/OFF




                                                                               ON/OFF Button




                                SOURCE   MENU      ENTER /           VOL




                                    MENU Button              VOL F , G Button              Indicators

                  SOURCE Button           ENTER A /            Button              E,D   Button




* Temperature indicator, lamp Indicator and operation indicator at the front of the monitor show the user the
  operating status of the monitor.


                                 Orange                      Standby.
                                 Green(flashing)             Lamp cooling untill the lamp turn on.
        Operation Indicator                                  (for 25 seconds)(Refer to P.18)
                                 Green                       On operation.(Turn on the lamp)
                                 Orange(flashing)            Monitor lamp is cooling as power out(1 minutes)
                                 Off                         Power off.
                                                             Monitor lamp is reaching the end of its life and needs
                                 Red                         to be replaced with a new lamp.(over 10000 hours)
                                                             "Replace the Lamp"
        Lamp Indicator
                                                             The monitor has trouble in the lamp or around it.
                                 Red(flashing)
                                                             Contact the service center.
                                 Green(flashing)             The lamp cover is not closed.
                                 Red                         The monitor is turned off due to its high temperature.
                                                             Contact your service center.
        Temperature Indicator
                                 Red(flashing)               Power has turned off due to problem with the
                                 Green(flashing)             internal cooling fans. Contact your service center.

      " " is the warning message on screen.




                                                                -5-
Rear Connecting Part




                                     RGB IN3(DVI-I)


                                                      (12V/0.5A) S-VIDEO VIDEO
                RGB IN1




                                                       DC OUT
                          RGB IN3
                           (DVI-I)




                RGB IN2




                                     RS-232C
                          RS-232C




                                                      PONENT
                                                      COM-
                RGB OUT                                                          PR   PB   Y


                                                                                 R    L
                          MOUSE




                                                           MIC




                RS-232C RGB IN3(DVI-I)



                                                                                                                                                                                  DC OUT(12V/0.5A)
                                                                                                                                                                                  *Use this jack when
                                                                                                                                                                                   connecting the
                                                                                                                                                                                   wireless receiver to
                                                                                                                                  (12V/0.5A) S-VIDEO VIDEO PONENT
                                                                                                                 RGB IN3(DVI-I)




                                                                                                                                   DC OUT
                                                                                               RGB IN1




   RGB IN1                                                                                                                                                                         the monitor.
                                                                                                                                                                                  S-VIDEO
   RGB IN2                                                                                                                                                                        VIDEO
                                                                                               RGB IN2




                                                                                                                 RS-232C




                                                                                                                                                                                  COMPONENT
                                                                                                                                                            COM




                                                                                                                                                                    PR   PB   Y
                                                                                                                                                                                  (Y, PB, PR)
                                                                                                                                                                                  R, L
                                                                                               RGB OUT




  RGB OUT                                                                                                MOUSE
                                                                                                                                                                    R    L
                                                                                                                                         MIC




   MOUSE


                                                                                                                                                                    MIC




                                                                                                                 -6-
  Remote Control



                     POWER
  POWER Button
                      SOURCE           MENU
 SOURCE Button                                MENU Button                MOUSE DRAG


                                                                                         MOUSE DRAG
                                                                                         Button
 L MOUSE Button           L             R
                                              R MOUSE Button
(Zoom-out Button)
                                              (Zoom-in Button)
 ENTERA Button
                                              POINTER Button
    ZOOM Button                               MUTE Button
                                                                            VOL.         VOL. +, - Button
                      ZOOM             MUTE   * Switches the sound          STILL
                                                on or off.                               STILL Button
   LASER Button                                                             ARC

                               LASER
                                                                                         ARC Button
                                                                           AUTO
                                                                                         AUTO Button
                                                                            AVL
                                                                                         AVL Button
                                                                           DASP

                                                                                         DASP Button
                                                                            APC
                                                                                         APC Button
                                                                            MIC
                                                                                         MIC Button




      Button                       Function
      POWER Button                Selects ON/OFF of power.
      SOURCE Button               Switches to RGB1/2/3, Video, S-Video, Component mode.
      MENU Button                 Displays or hides the menu.
       L MOUSE Button             * Corresponds to the Left - Click of PC Mouse.
      (Zoom-out Button)           * Downsizes the screen on the zoom function.
      R MOUSE Button              * Corresponds to the Right - Click of PC Mouse.
      (Zoom-in Button)            * Enlarges the screen size on zoom function.
      POINTER Button    * After selecting menus, controls selecting and adjusting
                          functions with the direction of up, down, left, right.
                        * Moves the screen with the direction of up, down, left, right
                          on zoom function.
                        * Moves and releases the selected icon on PC screen.
      MOUSE DRAG Button Uses to select and drag an icon in PC mode.
      ENTERA Button     Checks the present mode and sets the change of functions.
      ZOOM Button                 Refer to page 34.
      MUTE Button                 Cuts off audio.
      VOL.(+, -) Button           Adjusts volume level.
      STILL Button
      ARC Button
      AUTO Button
      AVL Button
      DASP Button
      APC Button
      MIC Button
      LASER Button                Projects a bright red laser point on to the screen for indication
                                  purposes.
                                  (Don't look at laser beam directly as it will cause eye
                                   damage.)




                                                        -7-
Accessories
        POWER



        SOURCE           MENU




         L                R




        ZOOM             MUTE




                 LASER




                                                                1.5V
                                                                  1.5V

   Remote Control                                        Batteries 2 (size AA)           Audio/Video Cable




      DVI cable                                     Computer Cable                         Operating guide




                                                Mouse Connecting Cables



                                PS/2 Mouse Cable                            MAC Serial Mouse Cable
                                (IBM PC or Compatible)




 Optional Extras
 * Contact your dealer for buying these items.
 * Contact your dealer for replacing a new lamp.




      S-Video Cable                                      Lamp




                                                                     -8-
                                                Adjustment Instructions
1. Application Object                                                             3) Adjust voltage of VREF and VMID for each R,G,B. ( SEE a
                                                                                     Table below)
  This instruction is for the application to the LCD projection Monitor.          4) Press the ENTER key on the R/C for adjustment to store
                                                                                     the adjustment value when adjustment is finished.

2. Notes                                                                                 R     G      B                 Adj.Value
  (1) The power source insulation of this LCD Projection TV is
                                                                                 VREF    IC1808 PIn 14     The minimum value which is over 9.5V
     not charging type and you may not use the transformer for
     insulation. But you better adjust the set after operating it                VMID     IC1808 PIn1                        7.0V
     with insulation transformer between power supply cable
     and input part of the set for protecting the adjusting equip-
     ment.                                                                   4. EPLD Programming
  (2) The adjustment must be performed under the correct
     sequence.
  (3) The adjustment must be performed in the circumstance of                (1) Required Test Equipment
     25!5



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