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CDX-M8067_ES300


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  Service
  Manual                                                                              ORDER NO.
                                                                                    CRT2711


       ES300
AUDIO SYSTEM
CD CHANGER

 VEHICLE       DESTINATION         PRODUCED AFTER   TOYOTA PART No. ID No.   PIONEER MODEL No.
 LEXUS ES300   U.S.A., AUSTRALIA   July 2001        86270-33090              CDX-M8067ZT/E




Manufactured for TOYOTA
by PIONEER CORPORATION                                                       PUB. NO. CRT2711
CDX-M8067ZT



              CDX-M8067ZT/E




- This service manual should be used together with the following manual(s):
Model No.                Order No.         Mech. Module Remarks
CX-652                   CRT1857           C5           CD Mech. Module:Circuit Description, Mech.Description, Disassembly




CONTENTS
 1.   SAFETY INFORMATION ............................................3         7. GENERAL INFORMATION .......................................37
 2.   EXPLODED VIEWS AND PARTS LIST .......................4                      7.1 DIAGNOSIS .......................................................37
 3.   BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...10                                       7.1.1 TEST MODE.............................................37
 4.   PCB CONNECTION DIAGRAM ................................20                       7.1.2 DIAGNOSIS CODE TABLE ......................41
 5.   ELECTRICAL PARTS LIST ........................................26                7.1.3 DISASSEMBLY ........................................46
 6.   ADJUSTMENT..........................................................29          7.1.4 CONNECTOR FUNCTION DESCRIPTION ..48
                                                                                  7.2 IC ........................................................................49
                                                                                  7.3 EXPLANATION..................................................51
                                                                                      7.3.1 OPERATIONAL FLOW CHART ................51
                                                                                      7.3.2 SYSTEM BLOCK DIAGRAM ...................52
                                                                               8. OPERATIONS AND SPECIFICATIONS.....................52




2
                                                                                                 CDX-M8067ZT



- CD Player Service Precautions
1. For pickup unit(CXX1235) handling, please refer            3. Please checking the grating after changing the ser-
   to"Disassembly"(see page 46).                                 vice pickup unit(see page 31).
   During replacement, handling precautions shall be          4. The doors CAT2248 and CAT2305 have been engaged
   taken to prevent an electrostatic discharge(protection        each other tightly. When you have to replace the
   by a short pin).                                              door CAT2248 or CAT2305, remove both doors from
2. During disassembly, be sure to turn the power off             the Grille to replace them at the same time.
   since an internal IC might be destroyed when a con-
   nector is plugged or unplugged.


- Transportation of multi-CD player




                                                                                       Seal
                                                                                       After removing transport screw,
                                                                                       cover the hole with the supplied
                                                                                       seal.




                                                                    Transport screw
                                                                    Attach to original position before
                                                                    transporting the set.
A transport screw has been attached to the set in order to protect it
during transportation. After removing the transport screw, cover the
hole with the supplied seal.Be sure to remove the transport screw
before mounting the set. The removed transport screw should be
retained in the accessory bag for use the next time the set is trans-
ported.




1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.




                                                                                                                      3
CDX-M8067ZT



2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
                                                                                                          6



                                                                                                          7        8


                                                                                 10                   9
                                  16

                                                                                                              11

                                                                                      4
                                                                             2            5                   12
                                                                      1           3

                                   17

                                                                                              13

                                                                                                                   14




             19
                                                                                                   15




                                                              18




NOTE:
- Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to  mark on the product are used for disassembly.

- PACKING SECTION PARTS LIST
Mark No. Description                Part No.                  Mark No. Description                 Part No.
    *    1   Polyethylene Bag       CEG1171                         8-2   Polyethylene Bag         CEG1116
         2   93269-15014            CBA1564                           9   Magazine Assy            CXB5850
         3   91626-60818            CBA1563                          10   86274-33220              CNC9747
         4   90153-50010            CBA1566                          11   86274-33210              CNC9746
         5   91635-60616            CBA1565                          12   Protector                CHP2482

          6 Protector               CHP2481                          13   Protector                CHP2376
        7-1 Owner's Manual          CRD3463                          14   Protector                CHP2485
            (English,French)                                         15   Polyethylene Bag         CEG1174
        7-2 Polyethylene Bag        CEG1116                          16   Protector                CHP2483
        8-1 Installation Manual     CRD3484                          17   Protector                CHP2484
            (English)
                                                                     18 Carton                     CHA3219
                                                                     19 Contain Box                CHL4517


4
                                                        CDX-M8067ZT



2.2 MAGAZINE ASSY




                        1




                    4



                    4



                    4
                                                               2

                    4

                                                           3
                    4



                    4




                            - MAGAZINE ASSY SECTION PARTS LIST
                            Mark No. Description        Part No.
                              *    1   PP Case          CNS6059
                              *    2   Owner's Manual   CRD3236
                              *    3   Label            CRW1365
                                   4   Tray Unit        CXB5983




                                                                   5
CDX-M8067ZT



2.3 EXTERIOR
                                                                                                                                                  20
                                          F

                         9            9                                                                   12
                                          9

                                                                               12
    9                                                                                                                                                      37
                                                                          9

                                                                                        9

                                                                                        9
                        28
                             19

                   35
                                                                                                                                                                         12
                                                          9           9
                                                                  E




                                                                                   11


                                                                              15

                             38                                       C
                                                              A
                                                                          B
        36
                                                                                                 7              7                                               F
              1
                                          10                                                                                                                            14

                        36
                                                                                                                        22
                                                                                                          5
                                                                                        6                                                                           D

                                                                                        25                               23
                                                                  21
                                                                                                           E                             4

                                                                                                                        24               26
                                               16    2
                                  13
                                                                                                                                                       3

                                                                                        18
                                  2                                                                                      B

             29                                                                                                                  17
                                              30

                                                                                                                             D
                                                                                             A
                                                                                                                                     E
                                                                                                                    8            8
              32                                     34                                                                                            2

                                                          33                                                   13

                                                                                                                                              C
                                                                                                                             16
                                                                                                     27             2



                                                    31




6
                                                                           CDX-M8067ZT



- EXTERIOR SECTION PARTS LIST

Mark No. Description         Part No.       Mark No. Description             Part No.
       1   Panel             CNS5829            20-2   Polyethylene Bag      CEG1229
       2   Damper            CNV4501              21   PCB                   CNP4402
       3   Extension Unit    CWX2585              22   Terminal(CN992)       CKF1064
       4   Screw             BMZ26P050FMC         23   Plug(CN901)           CKS-789
       5   Clamper           CEF1008          *   24   Plug(CN902)           CKS1237

       6   Terminal(CN991)   CKF1064              25   Connector(CN801)      CKS2233
       7   Screw             IMS26P040FMC         26   Holder                CNC6743
       8   Screw             BMZ26P050FMC         27   Lower Case Unit       CXB8000
       9   Screw             BMZ30P040FMC         28   Upper Case Unit       CXB8001
      10   Button            CAC7015              29   Grille Assy           CXB7337

      11   Screw(M2x3)       CBA1077              30   Screw                 BPZ26P080FMC
      12   Screw             CBA1352              31   Door                  CAT2248
      13   Spring            CBH1859              32   Door                  CAT2305
      14   Cord              CDE6621              33   Grille                CNS6601
      15   Cord              CDH1312              34   Panel                 CNS6602

      16   Arm               CNC8058              35   CD Mechanism Module(C5) CXK4455
      17   Holder            CNC9430              36   Screw                 IMS20P035FZK
      18   Insulator         CNM7287          *   37   Caution Card          CRP1246
      19   Cushion           CNM7369              38   Seal                  CNM6552
    20-1   Seal              CNM7435




                                                                                            7
CDX-M8067ZT



2.4 CD MECHANISM MODULE
                                                                        83
                                                   13


                                                                          27
                                                                                                   33
                                      93                      52
                                                             66

                                          50                                                             67

                                                                                                              54        13
                                                                                                        10               31
                                                                                                                          6
                         49                                                                                                         24
                                                                             6
                                                                   51        23
              32                          6                                              87                                              36
                                                                                               82                                         14
                                      B
                                               114           6
                   A                                               45 77                        106                                       97
                                          46
                                                         44 111
                                                                                                         C                                53
                                              65                          68             8    D                                           37
                                          113            77                        40     74                       91
                                115                                                                                                  6                             6
                                           112                                                                                                      73                                                 109
                                           62            15                                                        6         85                                           6           108                        109
                                                                                   90                          6
         9                                                                                         92
                                                                                                                                                                                      107
                                                                                                                                                                                                107
                                                                                              6                    6                                                                              6
                       41                                                                                     95                                                                                           107
              6                       64                                                                96
    63                                                                                            98               6
                                                    B                                                                           6
                                                         D                                          76                          108
                            3                      38                              84
         D                                                                                                                       107                                                                        6
                                                                                    76                                                               109
102                     47                          48                                                                                                     109
                                                                                                                                                                                  C
                                                                                   11                                                               107                                            6
                                                                                                        61

     6
                        41
                           22
                                                              81    B                6                                                                     107                    6
                        42
                                                                     26                                                           28
         77             105                        12                                                                                                              59                           89
                                                                                                                                    57                                                          88
                                                                                                                                                                   100
                                43                                                                                                                                 101                          59
                       104                               72                                                                                                    6              34
     103                                                                                 A
                  90                                                                                                         77            25                 25                                           56
                                                                                                                                                                              6
         25                                                                                                   6                            99                                                                     55
                                                                                                                                                                                          6
                                                                                                             110
                                                                                                                                30                                                            94
                                                                     85
                                                                               6                                                6
                                                                                                              20           90       21
                                                         70
                                                                                                                                                         60                                                      58
                                                                                                    90
                                                                                               6
                                                                                                                                                                                                       19
                                                                                                                        35
                                                                                                                                                                                                       C
                                                                                                                                         71                                                   69
                                                                                              16
                                                                                                                                                                                                       18
                                                                                                                                               29
                                                                                                                                                                         86                     39
                                                                                                                                                         17                       4         7
                                                                                         75
                                                                                                                                    80
                                                                                                                       2                                           A
                                                                                                                                     79


                                                                                                                                                                                       78
                                                                                                                                              5                                       5
                                                                                                                                                                   1
8
                                                                                     CDX-M8067ZT

- CD MECHANISM MODULE SECTION PARTS LIST

Mark No. Description              Part No.       Mark No. Description                 Part No.
       1   Screw                  CBA1426              61   Motor Unit(M851)          CXB2187
       2   CD Core Unit           CWX2578              62   Screw(M2x2.5)             CBA1085
       3   Pickup Unit(Service)   CXX1235              63   Motor Unit                CXB1394
       4   Screw                  JFZ17P020FNI         64   Chassis Unit              CXB3530
       5   Screw                  IMS26P040FMC         65   Bracket Unit              CXB4008

       6   Screw(M2x2.5)          CBA1037              66   Chassis Unit              CXB7113
       7   Screw(M2x3)            CBA1077              67   Plate Unit                CXB2262
       8   PCB Unit               CWX2599              68   Motor Unit(M853)          CXB5747
       9   Holder                 CNV5175              69   Damper Unit               CXA7714
      10   Screw                  CBA1026              70   Lever Unit                CXA9141

      11   Screw                  CBA1166              71   Magazine Holder Unit      CXB7201
      12   Screw(M2x4)            CBA1362              72   Frame Unit                CXB2265
      13   Washer                 CBF1002              73   Frame                     CNC9375
      14   Ball                   CNR1189              74   Holder                    CNV5176
      15   Guide                  CNV5173              75   Lever Unit                CXB2266

      16   Spring                 CBH2368              76   Screw                     JGZ17P025FNI
      17   Spring                 CBH1827              77   Screw                     JFZ20P025FNI
      18   Spring                 CBH1828              78   Connector(CN701)          CKS1968
      19   Spring                 CBH1829              79   Connector(CN801)          CKS3484
      20   Spring                 CBH1830              80   Connector(CN101)          CKS3486

      21   Spring                 CBH1919              81   Photo-transistor(Q851)    PT4800
      22   Spring                 CBL1241              82   LED(D851)                 CN504-2
      23   Spring                 CBL1242              83   Arm                       CNC6799
      24   Spring                 CBL1388              84   Switch(S853)              CSN1012
      25   Screw(M2x3.5)          CBA1114              85   Screw(M2x2.5)             CBA1041

      26   Shaft                  CLA2803              86   Volume(VR801)             CCW1021
      27   Arm                    CNC6181              87   Switch(S851)              CSN1052
      28   Lever                  CNC7713              88   Guide                     CNV4722
      29   Lever                  CNC6194              89   Spring                    CBH1930
  *   30   Bracket Unit           CXB5838              90   Screw(M2x3)               CBA1154

      31   Lever Unit             CXB7200              91   Holder                    CNV5172
      32   Lever                  CNC7975              92   Shaft                     CLA3274
      33   Lever                  CNC8097              93   Spring                    CBH2091
      34   Holder                 CNC7448              94   Washer                    CBF1038
      35   Cover                  CNC8129              95   Bracket                   CBL1346

      36   Spacer                 CNM4879              96   Spring                    CBH2077
      37   Sheet                  CNM7576              97   Plate                     CNC6847
      38   PCB                    CNP4205              98   Plate                     CNV4402
      39   Spring                 CBL1362              99   Motor Unit(M852)          CXB3931
      40   PCB                    CNP4382             100   Guide                     CNV5193

      41   Bearing                CNR1423             101   Spring                    CBH2070
      42   Belt                   CNT1053             102   Bracket                   CNC7425
      43   Spring                 CBH2062             103   Holder                    CNC7941
      44   Gear                   CNV5764             104   Spring                    CBL1348
      45   Gear                   CNV4404             105   Holder                    CNV5178

      46   Gear                   CNV4406             106   Switch(S852)              CSN1051
      47   Screw Unit             CXB2184             107   Screw(M2x1.4)             CBA1387
      48   Holder                 CNV4950             108   Spring                    CBL1364
      49   Gear                   CNV5305             109   Spring                    CBL1307
      50   Gear                   CNV5879             110   Gear                      CNV6240

      51   Rail                   CNV4419             111   Gear                      CNV6241
      52   Rail                   CNV4420             112   Screw(M2x2)               CBA1250
      53   Clamper                CNV6929             113   Bracket Unit              CXB5749
      54   Lever                  CNV4422             114   Spring                    CBL1363
      55   Gear                   CNV6285             115   Motor Assy(M854)          CXB5882

      56   Gear                   CNV6242
      57   Rack                   CNV4828
      58   Arm                    CNV5868
      59   Guide                  CNV4597
      60   Arm                    CNV6158
                                                                                                     9
             1                                        2                                          3                                            4
    CDX-M8067ZT


    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
    3.1 BLOCK DIAGRAM
A
                            PICKUP UNIT(SERVICE)                        A        CD CORE UNIT
                                                                                  RF AMP                          DIGITAL SERVO
                                                                CN101       AUTO POWER CONTROL                     PROCESSOR
                                               MD
                                                                             16
                                                      6    6
                                 HOLOGRAM


                                                                                        IC 101                                           19            IC 601     1       IC
                                   UNIT


                                                                                      UPC2572GS                                     L+                                 2 NJM
                                                                                                                                              2 NJM2068MD
                                            +5V LD                               17
                                                      15   15
                                                                                                                     IC 201
                                                                        Q101            Q102                      UPD63702AGF
                                                                 FOP
                                  FOCUS ACT           4    4
                                                                 TOP                                                                     10
                                 TRACKING ACT         2    2                                                                   XTAL
                                                                                ACTUATOR AND
                                                                                MOTOR DRIVER                                                      X201
                                                                                                                                         11       16.93MH Z
                                                                            16                                                 XTAL
                                     B      PHOTO PCB                       26
                                                                 COM         1         IC 301
B              M854                                   7     7
             CARRIAGE        M                                   COP         2
              MOTOR                                   8     8                      BA6997FM
                                                                            13
                                                                                                                                                                  VDD
                  M851                                           SOM        14                               74                                                    5V
                                                      12   12                                                     HOME
                 SPINDLE     M                                   SOP                   MUTE
                 MOTOR                                13   13
                                                                                        9
                                               S853
                                              HOME
                   D851                                          HOME
                                                      11   11
                                               Q851                                                                       VD
                                                                 DISC                 V5
                                                      9     9                                  5V REGULATOR
                                                                 PGND                      3                  1
                             3         3              10   10                                   IC 701
                             2         2              2                                        PQ05DZ51
                                                            2            VD
                 S851 TRP                                                                            2                              CDCNT                        55
                                                                 MSW                                                                              28      3            CDCN
                             1          1             1     1
                                                                                                                                     CONT                        27
                                                                       S803           MAG                                                         30     1             CONT
                 S852 DSP                                        MAG IN                                                               DISC                       76
                                                      3     3                                                                                     27     4             DISK
                                                                                                                                     MSW                         79
C
                                                                                                                                                  10     21            MSW
                                                                 MAG                                                                  MAG                        23
         C   PCB UNIT                                 4     4
                                                                                                                                       I1/I3
                                                                                                                                                  26
                                                                                                                                                  11
                                                                                                                                                          5
                                                                                                                                                         20
                                                                                                                                                                 65
                                                                                                                                                                       MAG
                                                                                                                                                                        I1/I3
                                                                                                                                          I2                     66
                                                                                 MOTOR DRIVER                                                     12     19            I2
                                                                                                                                          I4                     67
                                                                                                                                                  13     18            I4
                                                                 TRY+       3                                                        VREF                        72
          M853               2         2              5     5                                                                                      3     28            VREF
          TRAY       M                                           TRY-       5                            2                            EREF                       78
                             1         1              6     6                                        I1                                            4     27            ELVR
         MOTOR                                                                                           6                           EPVO
                                                                CN801                  IC 302        I2                                            5     26      77    ELVP
                                                                                      LB1836M           13
                                                                                                     I3
                                                                          10                             9
         D MOTOR PCB                          M852
                                              ELV  M
                                                                 ELV+
                                                                 ELV-     12
                                                                                                     I4                                                       VREF

                                             MOTOR
                                                                                                             VREF                                 29      2
                                                                                                             EREF               D801
                                              VR801                         VR802                                                                 2      29               Q
                                                                                                             EPVO
                                              EPVO                           EREF                                              VD                 1      30
                                                                                                                                                                EJSW
                                                                                                                                                  8      23
D                                                                                                                  S801
                                                                                                                  EJECT
                                                                                                                                         CN701                CN801




    10
             1                                        2                                          3                                            4
                                    5                                                                   6                                       7                           8
                                                                                                                                                                       CDX-M8067ZT




                                                                                                                                                                                          A
                                                                E           EXTENSION UNIT
                                                                                                                                     AUDIO OUTPUT
                                                                                              UNBALANCE-BALANCE                      ON/OFF SWITCH
                                                                                                  CONVERTER                                                CN901
                                                                                                                                  IC 803 TC74HC4066AF
                               CN701                           CN801                                2                2                                        L+ 3
     IC 602                                                                              CD-L                                          4             3
                           1                                                                                 1              1
                                       24               7                                                                                                     L-
 2 NJM2068MD                                                                                      IC801                                1             2             4        1   6
                                                                                   Q831                    IC802
                                                                                   MUTE         NJM2068V NJM2068V                                                           2   7
                                                                                                    BUS DRIVER                                                              3   8
                                                                                    IEIN        2                          5                               BUS-
                                                                                                          IC 601                                                    7            9
                                                                                IEOUT           1       HA12187FP          6                               BUS+
                                                                                                                                                                    8           10
                                                                                         IEPW                    8                                                          4   11
                                                                                                                          VBU14                                             5   12
                                                                                                        VDD5V


                                                                                         Q911
                                                                                                                                                                   3                      B
                                                                                                                                       ASENB
      Q702 Q833 CD MUTE                                                                                                                                            2
                                                                                                    1                             14
DD                                                                                                       OCD              BATT
5V                                                                                                  2                                                       CN902
                                                                                                         CONT
                                                                                                    6                             9
                                                                                                            ASENS ASENIN
                                                                                                    5                    10
                                                                                                            BSENS BSENIN
                                                                                                    7
                                                                                                            RESET

                                                                                                   IC 911 PAJ002A
      62                       68 3       4         5          14 15 25                         ASENSE/BSENSE/RESET
                                                                                                  VDD5V REGULATOR
                                                                ASENS
                                                                        BSENS
           SWVDD




                                                                                 RESET
                                   IEIN
                                CDMUTE


                                            IEOUT
                                                        IEPW




                                                                                                                                        VBU14

 CDCNT
 CONT
 DISK                                                                                                                                               Q851
 MSW
                                 SYSTEM                                                                                           VBU14                                                   C
 MAG
                               CONTROLLER
  I1/I3                                                                                    18
                                                                           ANSW
 I2                               IC 701
 I4                             PD5608C                                   EJSW 22                                                                   Q852
                                                                                26
 VREF                                                                    POWER
 ELVREF                                                                         28
                                                                            XIN
                                                ADENA




 ELVPVO                                                                                             X701
                   EJLED




                                                                 TEMP




                                                                                                    6.29MH Z
                                                                                           29
                                                                                XOUT
                                                                                                        TH701
            56                            69                   80                                                                      VDD
                                                                                                                           Q701        5V

                                  VDD5V
     Q941 ILM5V
                                                                    4                     2
                                                                                                    VBU14
                                                                                                                                VREF
                                        VD                                                1                      POWER
                                                                                                                                                                                          D
                                     IC921
              VD-8.6V/6.6V REGULATOR BA00AST                                                                             EJECT SW




                                                                                                                                                                                     11
                                    5                                                                   6                                       7                           8
           1                                  2                         3                  4
    CDX-M8067ZT
    3.2 OVERALL CONNECTION DIAGRAM
    Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL
          PARTS LIST".


A
                     PICKUP UNIT(SERVICE)
                                                    A CD CORE UNIT




B




                                                                                            BA6997FM




C                                                          CL200FGCTU



                C PCB UNIT B                PHOTO
                                            PCB




D




                 D MOTOR PCB

    12    A B C D
           1                                  2                         3                  4
5   6                                          7                                                   8
                                                                                         CDX-M8067ZT




                                                                                                                               A




                                                                                                                               B




                   NJM2068MD
                                              NJM2068MD




                                              NJM2068MD
                    NJM2068MD




                                                                                                                               C




                                                                                                       E EXTENSION UNIT




                                                                                                                               D

        NOTE :
            Symbol indicates a resistor.                             Decimal points for resistor
            No differentiation is made between chip resistors and    and capacitor fixed values
            discrete resistors.                                      are expressed as :
            Symbol indicates a capacitor.                            2.2  2R2
            No differentiation is made between chip capacitors and   0.022  R022
            discrete capacitors.




5   6                                          7
                                                                                                   A
                                                                                                   8
                                                                                                                          13
CDX-M8067ZT

                                       Note:1. The encircled numbers denote measuring pointes in the circuit diagram.
                                            2. Reference voltage
- Waveforms                                    REFO:2.5V

 1 RFO       0.5V/div. 0.5



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