Service Manuals, User Guides, Schematic Diagrams or docs for : Lexus Car Audio KEX-M8186_ES300

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KEX-M8186_ES300


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  Service
  Manual                                                                        ORDER NO.
                                                                              CRT2252


       ES300
AUDIO SYSTEM
HEAD UNIT
  VEHICLE       DESTINATION   PRODUCED AFTER   ID No.   TOYOTA PART No.   PIONEER MODEL No.
  LEXUS ES300   MIDDLE EAST   December 1998    P7510    86120-33230       KEX-M8186ZT/ES
                                                                          KEX-M8186ZT-91/ES




Manufactured for TOYOTA
by PIONEER ELECTRONIC CORPORATION                                    PUB. NO. CRT2252
KEX-M8186ZT,M8186ZT-91




                                                                               P7510




NOTE:
- The KEX-M8186ZT-91/ES is supplementary genuine part for a TOYOTA vehicle, and a Pioneer product
    for recycling stock.
- As for the structure and electrical system, there is no difference between the KEX-M8186ZT/ES and
    KEX-M8186ZT-91/ES.
- Supplementary model is identical to the original except for the addition of following items.

    Description                                       Part No.
    Polyethylene Bag                                  CEG1026
    Carton                                            CHA2025
    Contain Box                                       CHD2025
    Protector                                         CHP1888,1889



- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
    "Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
- See the separate manual CX-529 (CRT1507) for the cassette mechanism description.
- The cassette mechanism employed in this model is one of 2L mechanism description.
CONTENTS
 1.   SAFETY INFORMATION ............................................3         7. GENERAL INFORMATION .......................................51
 2.   EXPLODED VIEWS AND PARTS LIST .......................4                      7.1 PARTS ................................................................51
 3.   SCHEMATIC DIAGRAM .............................................8                7.1.1 IC ..............................................................51
 4.   PCB CONNECTION DIAGRAM ................................24                       7.1.2 DISPLAY...................................................53
 5.   ELECTRICAL PARTS LIST ........................................38            7.2 DIAGNOSIS .......................................................54
 6.   ADJUSTMENT..........................................................46          7.2.1 DIAGNOSIS MODE .................................54
                                                                                      7.2.2 DISASSEMBLY ........................................58
                                                                                      7.2.3 CONNECTOR FUNCTION DESCRIPTION ..59
                                                                                  7.3 BLOCK DIAGRAM .............................................60
                                                                               8. OPERATIONS AND SPECIFICATIONS.....................62




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                                                                                 KEX-M8186ZT,M8186ZT-91




1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.




                                                                                                                    3
KEX-M8186ZT,M8186ZT-91




2. EXPLODED VIEWS AND PARTS LIST
2.1 EXTERIOR




4
                                                                                  KEX-M8186ZT,M8186ZT-91




NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to  mark on the product are used for disassembly.

- EXTERIOR SECTION PARTS LIST
Mark No. Description                Part No.                  Mark No. Description                 Part No.
         1   Screw                  BMZ26P050FMC                     46   Knob Unit               CXB4043
         2   Screw                  BMZ30P050FMC                     47   Spring                  CBL-108
         3   Case                   CNB1980                          48   Grille Unit             CXB2863
         4   Insulator              CNM4472                          49   Door                    CAT1980
         5   Spacer                 CNM4564                          50   Spring                  CBH1371

         6   Main Unit                 CWM6017                       51   Plug(CN202)             CKS1607
         7   Chassis Unit              CXB1275                       52   Plug(CN201)             CKS1615
         8   Cassette Mechanism Module EXK3045                       53   Holder                  CNC5060
         9   Screw                     IMS30P050FMC                  54   Plug(CN2)               CKS1607
        10   Spacer                    CNM5593                       55   Plug(CN1)               CKS1616

        11   Screw                  BMZ30P060FMC                     56   Holder                  CNC4666
        12   Screw                  CBA1339                          57   Holder                  CNC7007
        13   Connector(CN703)       CDE4737                          58   FM Front End            CWB1070
        14   Connector(CN852)       CKM1074                          59   Screw                   BPZ20P060FMC
        15   Plug(CN851)            CKM1221                          60   LCD                     CAW1494

        16   Connector(CN402)       CKS2826                          61   Plug(CN903)             CKS2706
        17   Connector(CN401)       CKS2628                          62   Holder                  CNC5182
        18   Connector(CN652,653)   CKS3008                          63   PCB                     CNP4104
        19   Plug(CN701,702)        CKS3156                          64   Holder                  CNV4343
        20   Antenna Jack(CN651)    CKX1024                          65   Nut                     CBN1008

        21   Holder                 CNC2218                          66   Connector(CN901,902)    CKS2646
        22   Holder                 CNC4981                          67   Connector(CN905)        CKS2827
        23   Holder                 CNC6057                          68   Connector(CN904)        CKS2835
        24   Holder                 CNC6058                          69   Holder                  CNC6068
        25   MW/SW Unit             CWA1077                          70   Rubber                  CNV3649

        26   FM Unit                CWE1345                          71   Rubber                  CNV3650
        27   Screw                  BPZ26P100FMC                     72   Rubber                  CNV4324
        28   Button(TUNE,SEEK)      CAC4438                          73   IC(IC951)               TA8214K
        29   Button(EJECT)          CAC4583                          74   Transistor(Q958,959)    2SB1335A
        30   Button(1,2)            CAC4736                          75   Volume(VR901-905)       CCS1119

        31   Button(3,4)            CAC4737                          76 Volume(S901)              CCS1106
        32   Button(5,6)            CAC4738
        33   Button(SCAN,P.SCAN)    CAC4739
        34   Button(AM/SW)          CAC5746
        35   Button(FM)             CAC5747

        36   Button(TAPE)           CAC4742
        37   Button(CD)             CAC4743
        38   Holder                 CNV3645
        39   Holder                 CNV3646
        40   Holder                 CNV3647

        41   Holder                 CNV3648
        42   LCD Unit               CWM6019
        43   Keyboard Unit          CWM6018
        44   Knob Unit              CXB4042
        45   Spring                 CBL-108


                                                                                                                 5
KEX-M8186ZT,M8186ZT-91




2.2 CASSETTE MECHANISM MODULE




6
                                                                       KEX-M8186ZT,M8186ZT-91




- CASSETTE MECHANISM MODULE SECTION PARTS LIST

Mark No. Description                 Part No.       Mark No. Description          Part No.
       1   Pinch Roller Assy         EXX1037             46   Gear                ENV1423
       2   Screw                     BSZ20P040FMC        47   Collar              ENV1508
       3   Screw(M2x4)               CBA1015             48   Gear                ENV1350
       4   Washer                    CBF1037             49   Gear                ENV1351
       5   Washer                    CBF1038             50   Gear                ENV1354

      6    Washer                    CBG1003             51   Gear                ENV1355
      7    Pinch Roller Assy         EXX1038             52   Gear                ENV1357
      8    Deck Unit                 CWM3710             53   Gear                ENV1358
      9    Spring                    EBH1458             54   Gear                ENV1359
     10    Spring                    EBH1434             55   Clamper             ENV1360

     11    Spring                    EBH1435             56   Clamper             ENV1361
     12    Spring                    EBH1437             57   Arm                 ENV1362
     13    Spring                    EBH1464             58   Gear                ENV1363
     14    Spring                    EBH1439             59   Flywheel            ENV1410
     15    Spring                    EBH1440             60   Head Assy(HD1)      EXA1364

     16    Spring                    EBH1441             61   Arm Unit            EXA1276
     17    Spring                    EBH1442             62   Arm Unit            EXA1277
     18    Spring                    EBH1443             63   Motor Unit(M1)      EXA1335
     19    Spring                    EBH1446             64   Motor Unit(M2)      EXA1279
     20    Spacer                    CNN-030             65   Head Base Unit      EXA1340

     21    Spring                    EBL1016             66   Gear Unit           EXA1281
     22    Connector(CN252)          CKS2127             67   Guide Unit          EXA1356
     23    Photo-Interrupter(EGN3)   EGN1002             68   Chassis Unit        EXA1405
     24    Roller                    ELA1281             69   Pinch Roller Unit   EXA1284
     25    Shaft                     ELA1282             70   Pinch Roller Unit   EXA1285

     26    Roller                    ELA1283             71   Reel Unit           EXA1486
     27    Cover                     ENC1307             72   Arm Unit            EXA1338
     28    Connector(CN251)          CKS1711             73   Sub Chassis Unit    EXA1312
     29    Connector(CN253)          CKS2129             74   Arm Unit            EXA1289
     30    Arm                       ENC1310             75   Spare Unit          EXA3021

     31    Arm                       ENC1311             76   Screw               HBA-147
     32    Lever                     ENC1312             77   Washer              HBF-179
     33    Holder                    ENC1365             78   Screw               JGZ20P025FNI
     34    Cover                     ENC1372             79   Screw               EBA1037
     35    Lever                     ENC1315             80   P.C.B Unit          EXA1429

     36    Lever                     ENC1353             81   



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