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SERVICE MANUAL




     PHILCO DVP404U
      MPEG4 PLAYER
GB
CONTENTS

1. PRECAUTIONS -----------------------------------------------------------------------------------------------------------------------2
  1-1 SAFETY PRECAUTIONS ------------------------------------------------------------------------------------------------------------2
  1-2 SERVICING PRECAUTIONS --------------------------------------------------------------------------------------------------------3
    1-2-1 General Serving Precautions ------------------------------------------------------------------------------------------------3
    1-2-2 Insulation Checking Procedure ---------------------------------------------------------------------------------------------4
  1-3 ESD PRECAUTIONS ---------------------------------------------------------------------------------------------------------------4
2. REFERENCE INFORMATION ----------------------------------------------------------------------------------------------------5
  2-1 COMPONENT DESCRIPTIONS-----------------------------------------------------------------------------------------------------5
    2-1-1 DVD SANYO HD65 PUH----------------------------------------------------------------------------------------------------5
    2-1-2 DVD Processor Chip MTK1389F ------------------------------------------------------------------------------------------7
    2-1-3 Serial EEPROM, 2K (256 x 8) (24C02) or 16 K (2048 x 8) (24C16)------------------------------------------------ 22
    2-1-4: FLASH MEMORY( CMOS 16M (2M 8/1M 16) BIT) ----------------------------------------------------------- 22
    2-1-5 512K X 16 Bit X 2 Banks Synchronous DRAM (A43L0616) ---------------------------------------------------------- 25
3. PRODUCT SPECIFICATIONS -------------------------------------------------------------------------------------------------- 28

4. UPGRADING SYSTEM AND CHANGING THE REGION CODE------------------------------------------------------ 29

5. OPERATING INSTRUCTION---------------------------------------------------------------------------------------------------- 30
  MAINTENANCE & TROUBLESHOOTING --------------------------------------------------------------------------------------------- 30
6.DISASSEMBLY AND REASSEMBLY------------------------------------------------------------------------------------------ 32

7.TROUBLESHOOTING ------------------------------------------------------------------------------------------------------------- 33

8. BLOCK DIAGRAM ----------------------------------------------------------------------------------------------------------------- 34

9. CIRCUIT DIAGRAMS ------------------------------------------------------------------------------------------------------------- 35

10. WIRING DIAGRAM:-------------------------------------------------------------------------------------------------------------- 36




                                                                 -1-
1. PRECAUTIONS
1-1 Safety Precautions
1) Before returning an instrument to the customer,
always make a safety check of the entire instrument,
including, but not limited to, the following items:

(1) Be sure that no built-in protective devices are
    defective or have been defeated during servicing.
    (1) Protective shields are provided to protect both
    the technician and the customer. Correctly replace
    all missing protective shields, including any
    remove for servicing convenience.
    (2) When reinstalling the chassis and/or other
    assembly in the cabinet, be sure to put back in
    place all protective devices, including, but not
                                                                                        AC Leakage Test
    limited to, nonmetallic control knobs, insulating
    fish papers, adjustment and compartment
                                                                       Any measurements not within the limits specified
    covers/shields, and isolation resistor/capacitor
                                                                       herein indicate a potential shock hazard that must
    networks. Do not operate this instrument or permit
                                                                       be eliminated before returning the instrument to
    it to be operated without all protective devices
                                                                       the customer.
    correctly installed and functioning.

                                                                  (4) Insulation Resistance Test Cold Check-(1) Unplug
(2) Be sure that there are no cabinet opening through
                                                                       the power supply cord and connect a jumper wore
     which adults or children might be able to insert
                                                                       between the two prongs of the plug. (2) Turn on
     their fingers and contact a hazardous voltage.
                                                                       the power switch of the instrument. (3) Measure
     Such openings include, but are not limited to,
                                                                       the resistance with an ohmmeter between the
     excessively wide cabinet ventilation slots, and an
                                                                       jumpered AC plug and all exposed metallic
     improperly fitted and/or incorrectly secured
                                                                       cabinet parts on the instrument, such as
     cabinet back cover.
                                                                       screwheads, antenna, control shafts, handle
                                                                       brackets, etc. When an exposed metallic part has
(3) Leakage Current Hot Check-With the instrument
                                                                       a return path to the chassis, the reading should be
     completely reassembled, plug the AC line cord
                                                                       between 1 and 5.2 megohm. When there is no
     directly into a 120V AC outlet. (Do not use an
                                                                       return path to the chassis, the reading must be
     isolation transformer during this test.) Use a
                                                                       infinite. If the reading is not within the limits
     leakage current tester or a metering system that
                                                                       specified, there is the possibility of a shock hazard,
     complies with American National Standards
                                                                       and the instrument must be re-pared and
     institute (ANSI) C101.1 Leakage.
                                                                       rechecked before it is returned to the customer.

    Current for Appliances and underwriters
    Laboratories (UL) 1270 (40.7). With the
    instrument's AC switch first in the ON position and
    then in the OFF position, measure from a known
    earth ground (metal water pipe, conduit, etc.) to all
    exposed metal parts of the instrument (antennas,
    handle brackets, metal cabinets, screwheads,
    metallic overlays, control shafts, etc.), especially
    and exposed metal parts that offer an electrical
    return path to the chassis.
    Any current measured must not exceed 0.5mA.                                Insulation Resistance Test
    Reverse the instrument power cord plug in the
    outlet and repeat the test.


                                                            -2-
2) Read and comply with all caution and safety related               5) Components, parts, and/or wiring that appear to
    notes non or inside the cabinet, or on the chassis.                  have overheated or that are otherwise damaged
                                                                         should be replaced with components, parts and/or
3) Design Alteration Warning-Do not alter of add to the                  wiring    that   meet    original   specifications.
    mechanical or electrical design of this instrument.                  Additionally determine the cause of overheating
    Design alterations and additions, including but not                  and/or damage and, if necessary, take corrective
    limited to, circuit modifications and the addition of                action to remove and potential safety hazard.
    items such as auxiliary audio output connections,
    might alter the safety characteristics of this                   6)     Product Safety Notice-Some electrical and
    instrument and create a hazard to the user. Any                         mechanical parts have special safety-related
    design alterations or additions will make you, the                      characteristics which are often not evident from
    service, responsible for personal injury or property                    visual inspection, nor can the protection they give
    damage resulting there from.                                            necessarily be obtained by replacing them with
                                                                            components rated for higher voltage, wattage, etc.
4) Observe original lead dress. Take extra care to                          Parts that have special safety characteristics are
    assure correct lead dress in the following areas:                       identified by shading, an (      ) or a (     ) on
    (1) near sharp edges, (2) near thermally hot parts                      schematics and parts lists. Use of a substitute
    (be sure that leads and components do not touch                         replacement that does not have the same safety
    thermally hot parts), (3) the AC supply, (4) high                       characteristics as the recommended replacement
    voltage, and (5) antenna wiring. Always inspect in                      part might created shock, fire and/or other
    all areas for pinched, out-of-place, or frayed wiring.                  hazards. Product safety is under review
    Do not change spacing between a component and                           continuously and new instructions are issued
    the printed-circuit board, Check the AC power                           whenever appropriate.
    cord for damage.


1-2 Servicing Precautions
CAUTION: Before servicing Instruments covered by                              last.
this service manual and its supplements, read and                          Note: Refer to the Safety Precautions section
follow the Safety Precautions section of this manual.                      ground lead last.
                                                                     (2)   The service precautions are indicated or printed on
Note: If unforeseen circument create conflict between
                                                                            the cabinet, chassis or components. When
the following servicing precautions and any of the
                                                                            servicing, follow the printed or indicated service
safety precautions, always follow the safety
                                                                            precautions and service materials.
precautions. Remember; Safety First
                                                                     (3)   The components used in the unit have a specified
1-2-1 General Serving Precautions                                           flame resistance and dielectric strength.
(1) a. Always unplug the instrument's AC power cord                         When replacing components, use components
       from the AC power source before (1) removing or                      which have the same ratings, by ( ) or by ( )
       reinstalling any component, circuit board, module                    in the circuit diagram are important for safety or
       or any other instrument assembly. (2)                                for the characteristics of the unit. Always replace
       disconnecting any instrument electrical plug or                      them with the exact replacement components.
       other electrical connection. (3) connecting a test            (4)   An insulation tube or tape is sometimes used and
       substitute in parallel with an electrolytic capacitor                some components are raised above the printed
       in the instrument.                                                   wiring board for safety. The internal wiring is
    b. Do not defeat any plug/socket B+ voltage                             sometimes clamped to prevent contact with
       interlocks with which instruments covered by this                    heating components. Install such elements as
       service manual might be equipped.                                    they were.
    c. Do not apply AC power to this instrument and/or               (5)   After servicing, always check that the removed
       any of its electrical assemblies unless all                          screws, components, and wiring have been
       solid-state device heat sinks are correctly                          installed correctly and that the portion around the
       installed.                                                           serviced part has not been damaged and so on.
    d. Always connect a test instrument's ground lead                       Further, check the insulation between the blades
       to the instrument chassis ground before                              of the attachment plus and accessible conductive
       connecting the test instrument positive lead.                        parts.
       Always remove the test instrument ground lead

                                                               -3-
1-2-2 Insulation Checking Procedure                             attachment plug and accessible conductive parts (see
Disconnect the attachment plug from the AC outlet and           note) should be more than 1 Megohm.
turn the power ON. Connect the insulation resistance            Note: Accessible conductive parts include metal
meter (500V) to the blades of the attachment plug. The          panels, input terminals, earphone jacks, etc.
insulation resistance between each blade of the



1-3 ESD Precautions
Electrostatically Sensitive Devices (ESD)                           Some solder removal devices not classified as
                                                                    "anti-static" can generate electrical charges
Some semiconductor (solid static electricity) devices               sufficient to damage ESD devices.
can be damaged easily by static electricity.
Such       compo9nents       commonly      are  called          (5) Do not use freon-propelled chemicals. These can
Electrostatically Sensitive Devices (ESD). Examples of              generate electrical charges sufficient to damage
typical ESD devices are integrated circuits and some                ESD devices.
field-effect transistors and semiconductor chip                 (6) Do not remove a replacement ESD device from its
components. The following techniques of component                   protective package until immediately before you
damage caused by static electricity.                                are ready to install it. (Most replacement ES
                                                                    devices are packaged with leads electrically
(1) immediately before handling any semiconductor                   shorted together by conductive foam, aluminum
    components or semiconductor-equipped assembly,                  foil or comparable conductive materials).
    drain off any electrostatic charge on your body by
    touching a known earth ground. Alternatively,               (7) Immediately before removing the protective
    obtain and wear a commercially available                        materials from the leads of a replacement ES
    discharging wrist strap device, which should be                 device touch the protective material to the chassis
    removed for potential shock reasons prior to                    or circuit assembly into which the device will be
    applying power to the unit under test.                          installed.

(2) after removing an electrical assembly equipped              CAUTION: Be sure no power is applied to the chassis
    with ESD devices, place the assembly on a                   or circuit, and observe all other safety precautions.
    conductive surface such as aluminum foil, to
    prevent electrostatic charge buildup or exposure            (8) Minimize      bodily      motions  when      handling
    of the assembly.                                                unpackaged          replacement    ESD        devices.
                                                                    (Otherwise harmless motion such as the brushing
(3) Use only a grounded-tip soldering iron to solder or             together of your clothes fabric or the lifting of your
    unsolder ESD device.                                            foot from a carpeted floor can generate static
                                                                    electricity sufficient to damage an ESD device).
(4) Use only an anti-static solder removal devices.




                                                          -4-
2. Reference Information
2-1 Component Descriptions
2-1-1 DVD SANYO HD65 PUH

Connector Pin Definition




                                 I/F Signals         I/O Pin #
                            F-                            1
                            F+                            2
                            T+                            3
                            T-                            4
                            C                             5
                            D                             6
                           CD/DVD                         7
                            RF                            8
                            A                             9
                            B                           10
                            F                            11
                           GND-PD                       12
                            VC                          13
                            VCC                         14
                            E                           15
                            NC                          16
                           VR-CD                        17
                           VR-DVD                       18
                           LD-CD                        19
                           MD                           20
                           HFM                          21
                           NC                           22
                           LD-DVD                       23
                           GND-LD                       24




                                               -5-
4. Block Diagram




                               Disc
                                                                           MT1389
                                                                       (Decode/Servo)
                                                                            ATAPI               SDROM
                                                                       Buffer Manager
     Disc motor unit                                                    Demodulator
                                Laser                                  Error Correction
                                pickup                                       PLI
                                                                      Focus & Tracking
                                                                           Loading              AuDdio
                                                                                                AMP



                                                                                                Video D/A
                                                                                                Filter



             Spindle   Focus   Track       Sied             Loading
             Motor     Coil    Coil        Motor            Motor
                                                                                                1/F
                                                                                                Conn
                                                                                                (front pannel)



                                    BA5954FP
                                  4ch motor Drive




                                                     Fiash                       24CO2
                                                    Memory                  System Controller
                                                     8Mbit




                                                      -6-
2-1-2 DVD Processor Chip MTK1389F
Features
Super Integration DVD player single chip
    High performance analog RF amplifier
    Servo controller and data channel processing
    Disc compatibility: DVD, DVD-R, DVD-RW, DVD+R, DVD+RW, Audio CD, CD-R, CD-RW, VCD, SVCD,
    MP3-CD, MP3-DVD, PCM, JPEG-CD, JPEG-DVD
    Format compatibility:MPEG-1, MPEG-2, MPEG-4, DivX 3.11, DivX 4.x, DivX5.x (Need licence), Xvid,
    MP3, WMA, PCM, and JPEG & AVI
    Dolby Digital, DTS
    Unified memory architecture
    Versatile video scaling & quality enhancement
    OSD & Sub-picture
    2-D graphic engine
    Global motion compensation (GMC)
    Quarter pixel accurate motion Compensation (Q-PEL)
    B-frame
    Higher bit-rate up to 10 Mbps
    Full function remote control
    Plays regional code encrypted (RCE) DVDs
    Selectable 4:3 Pan & Scan or 16:9 Widescreen format
    PAL & NTSC playback
    Multi-speed FF/ RW, slow motion & multi level zoom
High Performance Analog RF Amplifier
    Programmable fc
    Dual automatic laser power control
    Defect and blank detection
    RF level signal generato
- Audio
    Dolby Digital (AC -3)/EX decoding
    DTS/DTS -ES decoding
    MLP decoding for DVD-Audio
    MPEG-1 layer 1/layer 2 audio decoding
    MPEG-2 layer1/layer2 2-channel audio
    High Definition Compatible Digital (HDCD)
    Windows Media Audio (WMA)
    Advanced Audio Coding (AAC)
    Dolby ProLogic II
    Concurrent multi-channel and downmix out
    IEC 60958/61937 output
-TV Encoder
    Six 108MHz/12bit DACs
    Support NTSC, PAL-BDGHINM, PAL-60
    Support 525p, 625p progressive TV format
    Automatically turn off unconnected channels
    Support PC monitor (VGA)
    Support Macrovision 7.1 L1, Macrovision 525P
    and 625P




                                                 -7-
* Pinout Diagram




                   -8-
PIN DESCRIPTON




                 -9-
- 10 -
- 11 -
- 12 -
- 13 -
- 14 -
- 15 -
- 16 -
- 17 -
- 18 -
- 19 -
- 20 -
- 21 -
2-1-3 Serial EEPROM, 2K (256 x 8) (24C02) or 16 K (2048 x 8) (24C16)
24C02 is used for DVD player while 24C16 is for DVD receiver. The capacity is the only difference between
two kinds of serial EEPROM. Both of them use same package and have same pin configuration.




* Features
        Low-Voltage and Standard-Voltage Operation
       -5.0 (V CC = 4.5V to 5.5V)
       -2.7 (V CC = 2.7V to 5.5V)
       -2.5 (V CC = 2.5V to 5.5V)
       -1.8 (V CC = 1.8V to 5.5V)
        Internally Organized 128 x 8 (1K), 256 x 8 (2K), 512 x 8 (4K), 1024 x 8 (8K) or 2048 x 8 (16K)
        2-Wire Serial Interface
        Schmitt Trigger, Filtered Inputs for Noise Suppression
        Bi-directional Data Transfer Protocol
        100 kHz (1.8v, 2.5V, 2.7V) and 400 kHz (5V) Compatibility
        Write Protect Pin for Hardware Data Protection
        8-Byte Page (1K, 2K), 16-Byte Page (4K, 8K, 16K) Write Modes
        Partial Page Writes Are Allowed
        Self-Timed Write Cycle (10 ms max)
        High Reliability
        - Endurance: 1 Million Write Cycles
        - Data Retention: 100 Years
        -
        - ESD Protection: >3000V
        Automotive Grade and Extended Temperature Devices Available
        8-Pin and 14-Pin JEDEC SOIC, 8-Pin PDIP, 8-Pin MSOP, and 8-Pin TSSOP Packages

* Pin Configurations




* Pin Description

             Pin Name                      Function
             A0-A2                         Address Inputs
             SDA                           Serial Data
             SCL                           Serial Clock input
             WP                            Write Protect
             NC                            No Connect

2-1-4: FLASH MEMORY( CMOS 16M (2M 8/1M 16) BIT)
        GENERAL DESCRIPTION
The MBM29LV160TE/BE is a 16M-bit, 3.0 V-only Flash memory organized as 2M bytes of 8 bits each or 1M words
of 16 bits each. The MBM29LV160TE/BE is offered in a 48-pin TSOP (I), 48-pin CSOP and 48-ball FBGA
packages. The device is designed to be programmed in-system with the standard system 3.0 V VCC supply. 12.0
V VPP and 5.0 V VCC are not required for write or erase operations. The device can also be reprogrammed in
standard EPROM programmers.
The standard MBM29LV160TE/BE offers access times of 70 ns and 90 ns allowing operation of high-speed
microprocessors without wait states. To eliminate bus contention the device has separate chip enable (CE), write
enable (WE), and output enable (OE) controls.
The MBM29LV160TE/BE is pin and command set compatible with JEDEC standard E2PROMs. Commands are
written to the command register using standard microprocessor write timings. Register contents serve as input

                                                       - 22 -
to an internal state-machine which controls the erase and programming circuitry. Write cycles also internally latch
addresses and data needed for the programming and erase operations. Reading data out of the device is similar
to reading from 5.0 V and 12.0 V Flash or EPROM devices.
The MBM29LV160TE/BE is programmed by executing the program command sequence. This will invoke the
Embedded ProgramTM* Algorithm which is an internal algorithm that automatically times the program pulse widths
and verifies proper cell margins. Typically, each sector can be programmed and verified in about 0.5 seconds.
Erase is accomplished by executing the erase command sequence. This will invoke the Embedded EraseTM*
Algorithm which is an internal algorithm that automatically preprograms the array if it is not already programmed
before executing the erase operation. During erase, the device automatically times the erase pulse widths and
verifies proper cell margins.                                                                  (Continued)




(Continued)
Any individual sector is typically erased and verified in 1.0 second (if already preprogrammed).
The device also features sector erase architecture. The sector mode allows each sector to be erased and
reprogrammed without affecting other sectors. The MBM29LV160TE/BE is erased when shipped from the factory.
The device features single 3.0 V power supply operation for both read and write functions. Internally generated
and regulated voltages are provided for the program and erase operations. A low VCC detector automatically
inhibits write operations on the loss of power. The end of program or erase is detected by Data Polling of DQ7,
by the Toggle Bit feature on DQ6, or the RY/BY output pin. Once the end of a program or erase cycle has been
completed, the device internally resets to the read mode.
The MBM29LV160TE/BE also has a hardware RESET pin. When this pin is driven low, execution of any
Embedded
Program Algorithm or Embedded Erase Algorithm is terminated. The internal state machine is then
reset to the read mode. The RESET pin may be tied to the system reset circuitry. Therefore, if a system reset
occurs during the Embedded Program Algorithm or Embedded Erase Algorithm, the device is automatically
reset to the read mode and will have erroneous data stored in the address locations being programmed or
erased. These locations need re-writing after the Reset. Resetting the device enables the system's microprocessor
to read the boot-up firmware from the Flash memory.
Fujitsu's Flash technology combines years of Flash memory manufacturing experience to produce the highest
levels of quality, reliability, and cost effectiveness. The MBM29LV160TE/BE memory electrically erases all bits
within a sector simultaneously via Fowler-Nordhiem tunneling. The bytes/words are programmed one byte/word
at a time using the EPROM programming mechanism of hot electron injection.
*: Embedded EraseTM and Embedded ProgramTM are trademarks of Advanced Micro Devices, Inc.




                                                        - 23 -
- 24 -
2-1-5 512K X 16 Bit X 2 Banks Synchronous DRAM (A43L0616)

      Features
                 JEDEC standard 3.3V power supply
                 LVTTL compatible with multiplexed address
                 Dual banks / Pulse RAS
                 MRS cycle with address key programs
                     - CAS Latency (2,3)
                     - Burst Length (1,2,4,8 & full page)
                     - Burst Type (Sequential & interleave)
                 All inputs are sampled at the positive going edge of the system clock
                 Burst Read Single-bit Write operation
                 DQM for masking
                 Auto & self refresh
                 64ms refresh period (4K cycle)
                 50 Pin TSOP (II)




                                                       - 25 -
Pin Configuration




                    - 26 -
Block Diagram




Pin Descriptions

  Symbol              Name                                        Description
    CLk            System Clock        Active on the positive going edge to sample all inputs
    CS              Chip Select        Disables or Enables device operation by masking or enabling
                                       all inputs except CLK, CKE and L(U)DQM
                                      Masks system clock to freeze operation from the next clock cycle.
                                      CKE should be enabled at least one clock + tss prior to new
    CKE           Clock Enable
                                    command.
                                      Disable input buffers for power down in standby.
 A0~A10/AP          Address           Row/Column addresses are multiplexed on the same pins.
                                      Row address: RA0 ~ RA10, Column address: CA0 ~ CA7
     BA       Bank Select Address     Selects bank to be activated during row address latch time.
                                      Selects band for read/write during column address latch time.
    RAS       Row address Strobe      Latches row addresses on the positive going edge of the CLK with
                                      RAS low.
                                      Enables row access & precharge.
    CAS                               Latches column addresses on the positive going edge of the CLK
             Column Address Strobe
                                      with CAS low. Enables column access.
    WE            Write Enable        Enables write operation and Row precharge.
  L(U)DQM                             Makes data output Hi-Z, t SHZ after the clock and masks the output.
             Data Input/Output Mask
                                      Blocks data input when L(U)DQM active.
  DW0-15       Data Input/Output      Data inputs/outputs are multiplexed on the same pins.
 VDD/VSS        Power Supply/Ground    Power Supply: +3.3V



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