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Philips-TVHD-Chasis-L05HD


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   PHILIPS TECHNICAL TRAINING

             L05HD TRAINING MANUAL




PHILIPS CONSUMER ELECTRONICS
64 PERIMETER CENTER EAST
PO BOX 467300
ATLANTA, GA 31146-7300

MM032205
TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

AUXILIARY POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

MAIN POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

DEFLECTION SYNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

TV SIGNAL PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

DEFLECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

VIDEO SIGNAL FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

CRT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

AUDIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

SIDE JACK PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

TROUBLESHOOTING TO PANEL LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Introduction

The L05HD TV chassis is designed for the model year 2005. This set is High Definition ready
with an NTSC tuning system. To receive the ATSC channels a set top box is required.

This design is used in large screen sizes of 27 and 30 inch with the 27-inch having a 4:3
aspect ration and the 30 inch version having a 16:9 aspect ratio. There are three types of
CRTs used which are the 100 degrees, 110 degrees, and wide screen version.

The standard architecture consists of a Main panel (called the family board), a Picture Tube
panel, a Side I/O panel, a HDMI panel, a HD panel, and a Top Control panel. The panels
consists primarily of conventional components with some surface mounted devices.

The functions for 1fH video and audio processing is performed in one IC (TDA1200xx, IC
7200), the Hercules chip. This chip is located on the solder side of the main panel.

The functions for the HD signals and 1fH to 2fH conversion is performed on the HD panel.
Except for switching, OSD, Closed Caption, Text, and A/D conversion, the bulk of the pro-
cessing is performed by the Trident chip, IC 7201.

The L05HD chassis has two signal processing sections, one for the 1fH (NTSC), and one for
2fH (HD) processing. Whatever signal is applied to the set, it is displayed on the CRT in a
1080i format.

The NTSC tuning system features 181 channels with on-screen display. The main tuning
system uses a tuner, a microcomputer, and a memory IC mounted on the main panel. The
microcomputer communicates with the memory IC, Remote Receiver, Tuner, Signal process-
ing IC, and HD processing section. The Memory IC retains the settings for favorite stations,
customer-preferred settings, and circuit settings. The circuit settings can be accessed by the
service technician via the Service Alignment mode.

The On-screen graphics and Closed Caption decoding are done within IC 7206 located on
the HD panel. They are added to the main signal in the Display Processor, 7221, located on
the HD panel.

Customer Operation

The L05 customer menu is similar to the L04 customer menu. The L05HD does not have
Picture-in-Picture.

Press the Menu button to make a selection. Press the Cursor up-down buttons on the
remote to highlight the desired selection. Press the right Cursor button to make the selection.




                                                                                  Page1
Press the Menu button on the remote and press the Cursor up-down button to obtain the
following screens.




Page 2
Setting up the access code.

1. Press the Menu button on the remote          Main                                    Features
                                                                                          Timer
   to display the on-screen menu.                Picture
                                                 Sound
                                                                    Timer
                                                                    Rotation              Rotation
                                                                                                            Timer
                                                                                                            Start Time
                                                 Features           AutoLock              AutoLock          Stop Time
                                                 Install            Active Control        Active Control    Channel
2. Press the Cursor up or down buttons                              Digi. Pic. Demo       Digi. Pic. Demo   Activate
                                                                                                            Display
   until the word features are highlighted.

3. Press the Cursor right button to display
   the features menu options.                    Features                               Features
                                                 Timer              Access Code         T imer              Access Code
                                                 Rotation            ----                 Rotation          XXXX
4. Press the Cursor up or down buttons           AutoLock
                                                 Active Control
                                                                                          AutoLock
                                                                                          Active Control
   until the words autolock are highlighted.     Digi. Pic. Demo                          Digi. Pic. Demo



5. Press the Cursor right button. The
   screen will read, "Access Code ----"
                                                Features                                Features
                                                T imer            Access Code           T imer              New Code
6. Using the number buttons, enter 0, 7,          Rotation         XXXX                   Rotation           ----
   1, 1. XXXX will appear as you press            AutoLock
                                                  Active Control
                                                                  Incorrect               AutoLock
                                                                                          Active Control
   the buttons.                                   Digi. Pic. Demo                         Digi. Pic. Demo




Incorrect code will appear on the screen.
Enter 0711 again.
                                               Features                                 AutoLock
                                               T imer              Confirm Code          Block Channel
7. The screen will ask you to enter a new        Rotation          XXXX                  Setup Code         Of fStop T ime
   code. Enter any 4 digit code.                 AutoLock
                                                 Active Control
                                                                                         Clear All
                                                                                         Block All
                                                                                                            Channel
                                                                                                            Activate
                                                 Digi. Pic. Demo                         Movie Rating       Display
                                                                                         TV Rating




                                                                    1                         2
                                                                                              4

                                                                    2             VOL
                                                                                                      3
                                                                    4                                 5
                                                                                                      6
                                                                                                      7


                                                                                                            Page 3
Power Supply Block (Figure 1)

The Power supplies are both located on the Family board. The supplies are divided into two
sections, the Auxiliary and Main section. A single filter and rectifier circuit supplies both
sections. The Auxiliary supply operates in a low power mode when the load is reduced. In
the standby mode, the 3.3 and 6 volt supplies are operating. The 3.3 volt supply provides
power to the processor section of the Hercules. The 6 volt supply provides power to the IR
receiver. The Main supply is switched Off via the Standby line.

When the set is turned On, the "B" line from the Hercules processor goes High switching
7547 which turns 7535, 7509, and 7545 On. The +3V3A, +6VA, +12VA, and +8VA supplies
are then switched On. The load placed on the Aux Power supply will cause it to switch to the
full power mode. At the same time, the STBY line switches Low turning the Main SMPS
supply On. The supply produces a +6 volt, +140 volt, -16 volt, and +16 volt supplies.

The +Vaudio (+16 volt) supply switches on the degauss relay.




Page 4                          FIGURE 1 - POWER SUPPLY BLOCK
Auxiliary Power Supply (Figure 2)

IC 7510 is the heart of the Auxiliary Power supply. In the Standby mode, VIA the current
sensing and Control circuits, a low power condition is detected by the IC. The IC then goes
into a Burst Mode operation to reduce the power used by the circuit. In the Burst Mode, the
supply will operate at approximately 25 kHz. In full power operation the frequency will be
approximately 66 kHz.

When power is first applied to the set, Start up is supplied to the IC by the internal Start-Up
current through Pin 14. Startup voltage is also applied to the IC to Pin 2 by the AC_IN line
which is tied to the neutral side of the AC line. During normal operation, power is supplied to
the IC by the HOT windings, Pins 1 and 2, of transformer 5504. Output drive from Pin 11 is
applied to the Gate of Transistor 7525. Voltage developed across the current sensing resis-
tors in the Source of 7525 provides current sense information to the IC. When 7525 is
switched Off, the voltage on Pin 1 of 5504 goes High. This winding supplies the operating
voltage the power supply circuit. It also turns Transistor 7567 On causing the Gate of 7525 to
stay Low as long as Pin 1 of 5504 is High. This prevents 7525 from turning On until the field
of 5504 has collapsed.

Regulation is accomplished by monitoring the +3 volt supply. This voltage is fed to Shunt
regulator 7542 which controls the current through opto-isolator 7516. Shunt Regulator 7542
begins conducting when Pin 3 of the IC reaches 2.5 volts. At this point current flows through
the opto-isolator, 7516. The transistor inside 7516 turns On applying a control voltage to Pin
6 of 7510. If a problem should develop in the feedback circuit causing an excessive voltage
on Pin 6, Transistor 7549-2 will turn On, switching Transistor 7532 On. This will a voltage to
the Demag circuit on Pin 7 causing the IC to latch Off. The IC will stay latched until power is
removed and reapplied to the set.

In the Standby mode, the "B" control line from the Hercules Processor is Low. Only the +3,
+3V3, and +6 volt supplies are present. When the set is turned On, the "B" line will go High,
turning Transistors 7509, 7545, and 7535 On. This will switch On the +8VA, +12VA, +8V,
+3V3A, +6VA, and +5V supplies.

In normal operation, voltage from Pin 12 of 5504 is rectified by 6540 to produce a negative
voltage which prevents Transistor 7561 from turning On. If AC is removed from the set, this
negative voltage will disappear. The voltage across the filter capacitors on the +3V line will
turn 7561 On. The Power Down line will then go Low signaling the processor to shut the set
down.




                                                                                      Page 5
Page 6




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               To 1533 Of
                                                                     AUXILIARY POWER SUPPLY                                                                                                                                                                                                                                                                         VDC                                                                  1534
                                                                                                                                                                                                                                                                                                                                                                                                                                                              +3V3A
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              1533
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              +3V3A
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    +8V

                                                                                                                                                                                                                                                                                                                                                                                                                                                        1                                                                 Source Select +                                                    3                                                                                                                                                       Vaux_GND1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Vaux_GND
                                                                                                                                                                                                                                                                                                                                                                                                                                                        2                                                                 Microcontroller                                                    4                                                                                                                                              9509
                                                                                                                                                                                                                                                                                                                                                                                                                                                        3                                                                                                                                    5          Vaux_GND




                                                                                                                                                                                                                                                                                                                                                                              T 1000mA
                                                                                                                                                                                                                                                                                                                                                                                                                                                        4                                                                                                                                    6
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          Vaux_GND1




                                                                                                                                                                                                                                                                                                                                                                                3535
                                                                                                                                                                                                                                                                                                                                                                 1532
                                                                                                                                                                                                                                                                                                                                                                                                                                                        5                                                                                                                                                           9554




                                                                                                                                                                                                                                                                                                                                                                                             4R7
                                                                                                                               2586                                                                                                                                                                                                                                                                                                                                                                                                                                                          7
                                                                                                               I565                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           Vaux_GND                   MAINSUPPLYGND
                                                                                                                                                                                                                                                                                                                                                                                                                                                        6                                                                                                                                    8        4567
                                                         VCC                                                                                                                                                                                                                                                                                                                                                                                                        Vaux_GND
                                                                                                                               330p                                                                                                                       21 On                                                                                                                                                                                         7                                                                                                                                    9
                                                                                                                                                                                                                                                                                                                                                                                 I557                                                                   8                                                                                                                                   10
                                                                                                                               6532                                                                                                                       11.8 Off                                                                                                                                                                                                                                                                                                                                                                                                                         +5V
                                                                          2585


                                                                                   2582

                                                                                                  100n



                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            11       *              9536
                                                                                    1u0




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           +6VA




                                                                                                                                                                                                                                   2592
                                                                                                                                                      *                                                                                                                                                                                                                                                                                                                                                                                                                                     12     9523




                                                                                                                                                                                                                                          68p
                                                                                                                        BAV21WS                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         F534 I534




                                                                                                                                                                                                                                                                                                                                                                  2580


                                                                                                                                                                                                                                                                                                                                                                              3592


                                                                                                                                                                                                                                                                                                                                                                                             2544
                                                                                                                                                           4551                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          POWER_DOWN




                                                                                                                                                                                                                                                                                                                                                                                             33K
                                                                                                                                                                                                               E




                                                                                                                                                                                                                                                                                                                                                                               10n




                                                                                                                                                                                                                                                                                                                                                                                                         2n2
                                                                                                                                                      *                                                                 7585                                                                                                                                                                                                                                Vaux_GND1                                                                                                                                                            Vaux_GND1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           3V2
                                                                                                                                                                                                               0V       BC857B                                                                                                                                                                                                                                                                                                                                                                                                                                                              C                                                                          A4
                                                                                                                               I560                        3551             I510         2524
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       I538       3563                           6540                  I588                           6542               F577                   6543




                                                                                                                                                                                                           4585
                                                                                                                                                                                             1n0                              B                                                                                                                                                                                                                                                                                                                                                                                                                        B                                          7561
                                                                                                                                                           4R7
                                                                                                                                      BZX384-C18



                                                                                                                                                                                                           *                 4V5                                                                                                                                                                                                                                                                                                                                                                                                                      0V                                          PDTC143ZT                                                      To 1405
                                                                                                                                                                                         6533                                                                                                          I563           3525                                 I595                                                                                                                                   220R                         BAS316                                       BZX384-C12                                         BAS316
                                                                                                                                                                                                                                                                                                                                          I528
                                                                                                                             6512


                                                                                                                                         2526

                                                                                                                                                    100n




                                                                                                                                                                   2510




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             2564

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           100n
                                                                                                                                                                                                                   C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               Of




                                                                                                                                                                          22u
                                                                                                                                                                                                                  3V7                                                                                                                                                                                                                                                                                   2539                                                                     3565                                             *                                Vaux_GND E
                                                                                                                                                                                       RGP10D                                                                                                                         300K                                                                                                                                                                                                                                                                                                                                                                                         3560                             +8VA




                                                                                                                                                                                                                                   3589
                                                                                   AC_IN                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      9534




                                                                                                                                                                                                                                          10K
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            15K                                   *




                                                                                                                                                                                                                                                                                                            BAS316
                                                                                                                                                                                                                                                                                                                                                         *                                                                                                          *                                   470p                   Vaux_GND1




                                                                                                                                                                                                                                                                                                  470K
                                                                                                                                                                                                                                                                                    3588


                                                                                                                                                                                                                                                                                                  6534




                                                                                                                                                                                                                                                                                                                                   3567


                                                                                                                                                                                                                                                                                                                                          3534
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                Deflection




                                                                                                                                                                                                                                                                                                                                          3K3
                                                  I553                   3599                                                                                                                                                                                                                                                                                                   6550                                                                        I558                                        6539                                                                                5524                                      7535                                                                         33R
                                                                                                                                                                                                                                                                                                                                                                                                    I556                                                                 5523                                                  I564                                                                      F578                                                                                                                                       +12VA
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    SI2307DS                                                                                                                    Controller
                                                                          1M5                                                                                                                                                                                                                                                                                                 SARS03
                                                                                                                                                                                                                                                                                                                                                                                                                                                                    *                         SB340L-7010                                  0086                                             10u                                                                                                     F582
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   1535
                                                                                                                                                                                                                                                                                                                                                                                                                                                                         4523                                                              HEATSINK                                                                                                                                                                                                              1




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    470u 16V
                                                                                                                             15.5 On
                                                                BAS316
                                    2528

                                             470n
                                             3528


                                                     6531




                                                                                   3598




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  2536




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      2534




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             9530
                                                                                           330K




                                                                                                                                                                                                                                                                                                                                                                                                                                  5504                                                                                                                                                                                                                                                                                                                           2
                                                     4M7




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               1m0
                                                                                                                                                   7510                                                                                                                                                               3536                I568
                                                                                                                             11.5 Off              TEA1507                                                                                                                                                                                                                                                               6                       7                                                                                                                                                                                                                                                                           *                                   3
FIGURE 2 - AUXILIARY POWER SUPPLY




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                7543
                                                                                                                                                                                                                                                                                                   E                                                                                                                                                                                                                                                                                                                                                                                         L78L33ACZ
                                                                                                                                          2                                                                                                       START-UP                   14                                        2K2                                                                                               5                                                      Vaux_GND1
                                                                                                                                                   Vcc
                                                                                                                                                                              SUPPLY
                                                                                                                                                                                                                                                                     Drain                                                                                                                                                                       8
                                                                                                                                        15V9                                                                                                                                 158V                                     B                                                                                                                                                                  Vaux_GND1                                                                                      Vaux_GND                                                                                                                                                   +8V




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    3546
                                                                                                                                                                                                                                           CURRENT SOURCE                                                                                                                                                                                                                                                                                                                                                                                                                          1                                  3




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 68K
                                                                                                                                                                            MANAGEMENT                                                                                                                                                    I599                                       5521                                                                                                                                                                                                                                                                                                    IN         OUT                                                  Vaux_GND1
                                                                                                                                                                                                                                                                                                                     0V1                                    I536                                                         4                                                                                                                      2  



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