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PIONEER_MVH-X580BS_MVH-X580DAB_MVH-X580BT_MVH-X585BT_CRT5837_[X]


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                                                                                                           ORDER NO.
                                                                                                         CRT5837
                                                              MVH-X580BS/XNUC

DIGITAL MEDIA RECEIVER


MVH-X580BS                                                                                                /XNUC

MVH-X580DAB                                                                     /XNEW5

MVH-X580BT                                                            /XNEW5

MVH-X585BT                                                            /XNES




PIONEER CORPORATION 28-8, Honkomagome 2-chome, Bunkyo-ku, Tokyo 113-0021, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 2 Jalan Kilang Barat, #07-01, Singapore 159346
  PIONEER CORPORATION 2016
                                                                                          K-ZZZ MAY 2016 Printed in Japan
                   1                                 2                                3                                4

    SAFETY INFORMATION
        CAUTION

A       This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
        Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
        complex products such as those covered by this manual.
        Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
        If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
        and refer the repair to a qualified service technician.

        WARNING
        This product may contain a chemical known to the State of California to cause cancer, or birth defects or
        other reproductive harm.
        Health & Safety Code Section 25249.6 - Proposition 65

B       Where in a manufacturer's service documentation, for example in circuit diagrams or lists
        of components, a symbol is used to indicate that a specific component shall be replaced only
        by the component specified in that documentation for safety reasons, the following symbol shall
        be used:




C
                                                              CAUTION
           Danger of explosion if battery is incorrectly replaced.
           Replaced only with the same or equivalent type recommended by the manufacturer.
           Discord used batteries according to the manufacturer's instructions.




D




E




F




                                                          MVH-X580BS/XNUC
    2
                   1                                 2                                3                                4
                  5                                                6                                               7                                                   8


CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................4
   1.1 SAFETY PRECAUTIONS ...........................................................................................................................4                         A
   1.2 NOTES ON DISASSEMBLY / ASSEMBLY .................................................................................................4
   1.3 NOTES ON OPERATION CHECK / DIAGNOSIS.......................................................................................4
   1.4 NOTES ON REPLACING PARTS ...............................................................................................................5
   1.5 OTHERS.....................................................................................................................................................5
2. SPECIFICATIONS.............................................................................................................................................6
   2.1 SPECIFICATIONS ......................................................................................................................................6
   2.2 DISC/CONTENT FORMAT .........................................................................................................................6
3. BASIC ITEMS FOR SERVICE ..........................................................................................................................6
   3.1 CHECK POINTS AFTER SERVICING .......................................................................................................6
4. BLOCK DIAGRAM ............................................................................................................................................7
   4.1 BLOCK DIAGRAM......................................................................................................................................7
   4.2 POWER BLOCK DIAGRAM .......................................................................................................................8                            B

5. DIAGNOSIS ......................................................................................................................................................9
   5.1 OPERATIONAL FLOWCHART ...................................................................................................................9
   5.2 ERROR CODE LIST.................................................................................................................................10
   5.3 CONNECTOR FUNCTION DESCRIPTION .............................................................................................12
   5.4 FUSE (POLY SWITCH) CHECK...............................................................................................................14
6. SERVICE MODE.............................................................................................................................................15
   6.1 DISPLAY TEST MODE 1 ..........................................................................................................................15
   6.2 DISPLAY TEST MODE 2 ..........................................................................................................................16
   6.3 SOFTWARE VERSION UP METHOD......................................................................................................17
7. DISASSEMBLY ...............................................................................................................................................18
8. EACH SETTING AND ADJUSTMENT ............................................................................................................20
                                                                                                                                                                               C
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................21
   9.1 PACKING ..................................................................................................................................................21
   9.2 EXTERIOR ...............................................................................................................................................23
10. SCHEMATIC DIAGRAM................................................................................................................................26
   10.1 TUNER AMP UNIT (VEHICLE I/F) .........................................................................................................26
   10.2 TUNER AMP UNIT (SYSTEM REGULATOR ) .......................................................................................27
   10.3 TUNER AMP UNIT (DDCON).................................................................................................................28
   10.4 TUNER AMP UNIT (OTHER SUPPLY)...................................................................................................29
   10.5 TUNER AMP UNIT (SYSCOM) ..............................................................................................................30
   10.6 TUNER AMP UNIT (I/F iPod FLASH MEM)............................................................................................31
   10.7 TUNER AMP UNIT (E-VOL(OPAL))........................................................................................................32
   10.8 TUNER AMP UNIT (TUNER(LITHIO)) ...................................................................................................33                                   D
   10.9 TUNER AMP UNIT (HD/DAB MODULE) ................................................................................................34
   10.10 TUNER AMP UNIT (BT) .......................................................................................................................35
   10.11 TUNER AMP UNIT (S11.6 I/F) .............................................................................................................36
   10.12 TUNER AMP UNIT (EXTERNAL I/F)....................................................................................................37
   10.13 TUNER AMP UNIT (POWER AMP) .....................................................................................................38
   10.14 KEYBOARD UNIT ................................................................................................................................39
11. PCB CONNECTION DIAGRAM ....................................................................................................................40
   11.1 TUNER AMP UNIT .................................................................................................................................40
   11.2 KEYBOARD UNIT ..................................................................................................................................42
12. ELECTRICAL PARTS LIST ...........................................................................................................................43

                                                                                                                                                                               E




                                                                                                                                                                               F




                                                                              MVH-X580BS/XNUC
                  5                                                6                                               7                                                   8
                                                                                                                                                                           3
                 1                                 2                               3                                  4

    1. SERVICE PRECAUTIONS
    1.1 SAFETY PRECAUTIONS
A

         You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
         should keep the safety during servicing by following the safety instructions described in this manual.
              area and a heat sink becomes hot areas. Be careful not to burn yourself.
           TUNER AMP UNIT (Side B)




                                                                                                          HEAT SINK

B




                                           IC201




C




    1.2 NOTES ON DISASSEMBLY / ASSEMBLY
         Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on
         mode may damage the ICs inside the unit.

         Please be sure to conduct line process to original status if you make assembling after repair.


D




    1.3 NOTES ON OPERATION CHECK / DIAGNOSIS
         Resetting the microprocessor
         1.Remove the front panel.
         2.Press the RESET button with a pointed instrument longer than 8 mm.




E

                               RESET button




F




                                                       MVH-X580BS/XNUC
    4
                 1                                 2                               3                                  4
            5                                   6                                    7                               8


1.4 NOTES ON REPLACING PARTS
  Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
  induction.                                                                                                                      A

  Please be careful of not to apply static charge onto integrated circuits, etc, when you conduct repair work.
  Especially, please use soldering iron with its tip grounded.
  Also, please use a pair of tweezers with static charge protection capability if there is the possibility of contacting to
  device terminals, and avoid the use of metal-made tweezers.

  The part listed below is difficult to replace as a discrete component part.
  When the part listed in the table is defective, replace whole Assy.

  SYSTEM MICROCOMPUTER                  IC501             STA1080                   BGA
  BT MODULE                             U1001             CWX4751                   BGA
  SYSTEM POWER SUPPLY                   IC201             BD49101AEFS               Heat pad
                                                                                                                                  B
  E-VOL                                 IC751             PM9015A                   Heat pad

  Notes about installation and pin number description of Power IC (IC1301: PA2032A)
  The Power IC, PA2032A used on the Tuner Amp Unit is a 25 pin IC.
  The same PCB of the Tuner Amp Unit is used for other models that use a 27 pin IC, too.
  So, the PCB has lands for a 27 pin IC.
  When you replace the Power IC, install the Power IC onto 25 pins (2- 26 pin) located in the center of 27 pins for IC301.

 Therefore, when you check the Power IC on the schematic diagram and the PCB connection diagram, you have to pay
 attention as follows.
     SCHEMATIC DIAGRAM
                                 The pin number of left side is a number                                                          C
                      IC1301

                   No connection on the PCB (silk printing).
                           1
                           2
                           3
                           4
                                   The pin number of right side (in the IC frame)
                           5       means the pin number of IC itself.
                           6
                           7
                           8
                           9
                           10
                           11
                           12
                           13
                           14
                           15
                           16
                           17
                           18
                           19                                                                                                     D
                           20
                           21
                           22
                           23
                           24
                           25
                   No connection




1.5 OTHERS
 Notes on soldering                                                                                                               E
  For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
  Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for
  repairs accompanied by reworking of soldering.




                                                                                                                                  F




                                                        MVH-X580BS/XNUC
             5                                  6                                    7                               8
                                                                                                                              5
                     1                                            2                           3                                 4

    2. SPECIFICATIONS
    2.1 SPECIFICATIONS
        For all items except the backup current, refer to the Owner's Manual.
A
         Backup current......................... 5.0 mA or less



    2.2 DISC/CONTENT FORMAT




B




    3. BASIC ITEMS FOR SERVICE
    3.1 CHECK POINTS AFTER SERVICING
                  To keep the product quality after servicing, please confirm following check points.
C
          No.                           Procedures                                        Item to be confirmed
             1                          Confirm whether the customer complain has         The customer complain must not be
                                        been solved.                                      reappeared.
                                        If the customer complain occurs with the          Display, audio and operations must be
                                        specific media, use it for the operation check.   normal.

              2 FM/AM tuner             Check FM/AM tuner action.                         Display, audio and operations must be
                                        (Seek, Preset)                                    normal.
                                        Switch band to check both FM and AM.
              3                         Appearance check                                  No scratches or dirt on its appearance after
                                                                                          receiving it for service.
D

                  See the table below for the items to be checked regarding audio:

                                        Item to be checked regarding audio
                                        Distortion
                                        Noise
                                        Volume too low
                                        Volume too high
                                        Volume fluctuating
                                        Sound interrupted

E




F




                                                                      MVH-X580BS/XNUC
    6
                     1                                            2                           3                                 4
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       4.1 BLOCK DIAGRAM
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       4. BLOCK DIAGRAM
                      4. BLOCK DIAGRM                                                                                                                                              FL                   FR                          RL                 RR




                                                                                                                                                                                                                                                                                                              B.Up
                                                                                                                                                                                                                                                                                           ACC
                                                 B




                                                                                                                                                                                                                                                                                                                                ILM
                                                                                                                                           BT MIC
                                DAB ANT                       FM/AM ANT
                                                                                                                                                                                                                                                                                                                                                                                                     USB2             D
                                                                                 A                                                                                                                                                       Power Connector




                                                                                                                                                                                                                                                                                                                                                                                                    GND
                                                                                                                                                                                                                                                                                                                                                                                                    BUS

                                                                                                                                                                                                                                                                                                                                                                                                     D+
                                                                                                                                                                                                                                                                                                                                                                                                     D-
                                                                                                                                                                                                                                                                        14. BREM
                                                                                                 SXI




                                                                                                                                                                                                                                                                        15. B.UP


                                                                                                                                                                                                                                                                        18. B.UP
                                                                                                                                                                                                                                                                        16. GND
                                                                                                                                                                                                                                                                        17. GND
                                                                                                                                                                                                                                                                        13. ACC
                                                                                                                                                                                                                                                  11. ILM
                                                                                                                                                                                    6. RR+
                                                                                                                                                                                    2. FR+


                                                                                                                                                                                    5. RL+


                                                                                                                                                                                    8. RR-
                                                                                                                                                                                    1. FL+
                                                                                                                                      WIRED REMOTE




                                                                                                                                                                                    4. FR-
                                                                                                                                                                                                                                                                                                                                                                           PREOUT




                                                                                                                                                                                    7. RL-
                                                                                                                                                                                    3. FL-




                                                                                                                                                                                    9. NC
                                                                                              DIPLAYOUT
                                                                                                                                            &                                                                                                                                                                                                                            FL FR   RL RR
                                                           JA851                 JA1231                                                    MIC
                                                                                                                                                                                 JA201                                                                                                                                                                                                               CN1291




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          5
                                                                                                                                                                                                                                                                                                                                                                JA1241
5




                                                                                                                                           JA1276

                                                                                                                                                                                                IC1301                              Power IC
                                                                                                                                                                                                                                                                                                                                                                 ABC
                                                                                                                                                                                                                                                                                                                                                                                                                                     A        TUNER AMP UNIT




                                                                                                                                                                                                                                                                                                                                                                                                            USB2_5V
                                                                                                                                                                                                  D                                        B.REM                                                                  B.Up
                                                                                                                                                                                               PA2032A




                                                                                           DABSXI14V
                                                                                                                                                                                                                                                                                                                           STBY




                                                                                                                                                                KEYAD1,KEYAD2
                                                                                                                                                                                                ABC                                               H-SW                                                                                    SYS+B5.7V




                                                                                                                                                      BTMICIN
                                                                                                                                                                                               PAL013B
                                                                                                                                                                                                                                                                                                                   MUTE                  MUTE
                                          DABSXI14V                                                                                                                                                                                                                                                                                                                        HIOUT
                                          DVCC3.3V
                                                                                 TUN3.3V
                                                                                                                                                                                                                                                                                                                                                                           IC801
                                                                                                                                                                                                                                                                                                                                                                         NJW1240V         HIOUT8V                            A MVH-X580BS/XNUC




                                                                                          SXITOSYS
                                                                                                       SYSTOSXI
                                                                                                         SXIPW
                                                                                                                                                                                                                                                                                                                                                                                                                             B MVH-X580DAB/XNEW5
                                          DVCC1.2V
                                                                                                                                                                                                                E.VOL
                                          RFVCC3.3V                 Lithio                                                              SXIL SXIR
                                                                                                                                                                                                                                                                                                                                                                                                                             C MVH-X580BT/XNEW5
                                                                                                                                                                                                                                                                                       OPAL_3.3V
                                                            TEF6686HN-V102                                                                                                                                          OPAL
                                                                                                                                        TUNL TUNR                                                                                                                                      SYS+B5.7V
                                 U951
                                          D0,D1,CLK,WS
                                                                                                                                        AUXL AUXR
                                                                                                                                                                                                                  IC751
                                                                                                                                                                                                             PM9015A
                                                                                                                                                                                                                                                                                                                                                    USB2_DP,USB2_DM                                                          D MVH-X585BT/XNES
                                 DAB
                                Module
                                                                                                                                                                                                                                                                                                                                                                                               VDD_SW 3.3V




                                                                                                                                                                                                                                                                        VDDIO_ON3.3V
                                                                                                                                                                                        EVOL_MCK,EVOL_DATA


                                                                                                                                                                                                             EVOLtoSYS,SYSto,EVOL
                                                                                                                                                                                                                                                                                                                                                                                                                                                     IC201




                                                                                                                                                                                        EVOL_BCK,EVOL_LRCK
                                                                                                                                       SWVDD5V                                                                                                                                                                                                                                                  Q201,Q202
                                                                    IC851                                         3   5




                                                                                                                                                                                                                                                            VDDIO3.3V
                                                                                                                                                                                                             EVOL_CS,EVOLCK
                                                                                                                                                                                                                                                                                                                                                                                     VDDIO3.3V SSM3J332R                  VDDEN                 BD49101AEFS




                                                                                                                                                                                                                                             VDD1.2V
                                           ADI,ADO,          X851 36.48MHz                                                             VDD3.3V                                                                                                                                                                                                                                                                                                                         SYNC
                                                                                                                  5   3
                                          ACLK,AWS                                                                                                                                                                                                                                                                                                                                                  DAB/SXI_PW                                  367.347/439.024kHz
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       ECO
                                                                                TUNSCL,TUNSDA                                                                                                                                                                                                                                                                                                  B Q401                                                                  EN

                                                                                                                                                                                                                                                                                                                                                                                     DABSXI14V 2SAR502UB                  ANTPW
                                                                                                                                                                                                                                                                                                                                                                                                                                                   VDD 3.3V
                                                                                                                                                                                                                                                                                                                                                                                                                                    VDD3.3V         DDC2                    B.Up
                                                                                                                                                                                                                                                                                                                                                                                                    CP_SW 3.3V                                     STBREG




                                                                                                                                                    SXIPW
                                                                                                                                                                                                                                                                                                                               TELIN                                                                   Q701
                                                                                 (Stand-by)                                                                                                                                                                                                                                                                                                         LSAR523UB             CPPWR
                                                                                                                                                                                                                                                                                                                         A.SENS             ACC                                     CP_SW3.3V                                       VDD1.2V         VDD1.2
                                                                             DTUNtoSYS,SYStoDTUN                                                                                                                                                                                                                                                                                                                                                     REG1
6




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          6
                                                                                  TUNRST                                                                                                                                                                                                                                  I.SENS             ILM
                                                                                                                                                                                                                                                                                                                                                                                                         BD
                                                                                                                                                                                                                                                                                                                                                                                                        DDC5V                   B.Up
                                                                                                                                                                                                                                                                                                                                                                                     DDC5V              IC301                                       VD 6.0V
                                                                                                                                                                                                                                                                                                                           BSENS                                                                      KBD9876EFJ             VDDEN VD6.0V                                   B.Up
                                                                                                                                                                                                                                                                                                                                                                                                                                                     DDC1
                                                                             CP_SW3.3V                                                                                                                                                                                                                                                   PW_SCL,PW_SDA
                                                             iPod CP           CP_SCL,CP_SDA                                                                                                                                                                                                             ROMSCK,
                                                              IC701                                                                                                                                                                                                                                      ROMCSB                                                                                       HIOUT8V                                     SWVDD 5V
                                                                                                                                                                                SYSTEM u-com                                                                                                                                                                                                         D IC461                       SWVDD5V                                  B.Up
    MVH-X580BS/XNUC




                                                            337S3959           CPPW,CPRST                                                                                                                                                                                                              ROMSI,ROMSO                         EEPROM 64KB            VDDIO3.3V                                                                         REG5
                                                                                                                                                                                   IC501                                                                                                                                                 (SYS DATA Memory)                                           NJW4184DL3              HIOUT_EN
                                                                                                                                                                                                                                                                                                                                                                                       HIOUT8V
                                                                                                                                                                                  STA1080                                                                                                                                                      IC731
                                                                                                                                                                                                                                                                                                                                                                                                      RFVCC3.3V
                                                                                                                                                                                                                                                                                                                                           M95512-RMN6P                                                                                            SYS5.78V
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            B.Up
                                                                                                                                                                                 361pin BGA                                                    ILMPW                                                    QSPFDBSCK,                                                                                    B IC421                     SYS+B5.7V         REG2
                                                             RESET IC         VDDIO3.3V                                                                                                                                                                                                                QSPCLK,QIO0,                                                                                   S-1155B33              DD3VON
                                                                                                                                                                                                                                             DIMMER                                                                                                                                  RFVCC3.3V
                                                               IC502                                                                                                             X502 24.0MHz                                                 VDDEN                                                    QIO1,QIO2,QIO3,                                            VDDIO3.3V
                                                                                                                                                                                                                                                                                                                                           S-Quad Flash 4MB
                                                         S-80827CNMC-B8M                                                                 RESET                                                                                               DD1VON                                                         QSSL                                                                                      DVCC3 .3V                                     TUN3.3V
                                                                                                                                                                                                                                                                                                                                         (
                                                                                                                                                                                                                                                                                                                                         (SYS u-com software)                                                                       TUN3.3V
                                                                                                                                                                                X501 32.768KHz                                               DD3VON
                                                                                                                                                                                                                                                                                                                                                                                                     B IC422                                         REG3
                                                                                                                                                                                                                                                                                                                                                IC742                                                MM3411A33N
                                                                                                                                                                                                                                                                                                                                                                                      DVCC3.3V                               DD3VON
                                                                                                                                                                                                                                              CPPWR                                                                                      MX25L1636EM2I-08G
                                                                                                                                                                                                                                              BT18EN                                                                                                                                                                                USB1_5V
                                                                                                                                                                                                                                                                                                                                                                                                      DVCC1.2V                                      USB5V
                                                                                 BTDATAIN,BTDATAOUT                                                                                                                                             BTPW                                                                                                                                                 B IC423                      D USB2_5V         REG4
                                                                                   BT_LRCK,BT_BCK                                                                                                                                                                                                                                       S-Quad Flash 2MB/32MB VDDIO3.3V               DVCC1.2V S-1172B12-E6                                                             USBCTL
                                                                                                                                                                                                                                                                                                                  QSSL2                                                                                                      DD1VON                                  /USBCTL2
                                                                                                                                                                                                                                                 EN                                                                                         (DATA Memory)
                                                                                 BTTOSYS,SYSTOBT,
                                           BT MODULE                                                                                                                                                                                            ECO                                                                                             IC741                                                   BT 3.3V
                                                                                   BTCTS,BTRTS                                                                                                                                                                                                                                              A QWW4081                                                                                               ILM+B                   B.Up
                                              U1001                                                                                                                                                                                            SYNC                                                                                                                                                      Q441                         ILMPW
                                            CWX4751                                                                                                                                                                                                                                                                                         B QWW4082                                                 2SAR502UB              BT18EN
                                                                                                                                                                                                                                                                                                                                                                                                                                                  Hiside SW
                                                                                                                                         BT_WAKE                                                                                            USBCTL1                                                                                                                                       BT 3.3V
                    



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