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precaution


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1. Precautions
1-1 Safety Precaution

1) Before returning an instrument to the customer,
   always make a safety check of the entire instrument,         Any measurements not within the limits specified
   including, but not limited to, the following items:          herein indicate a potential shock hazard that must
                                                                be eliminated before returning the instrument to
(1) Be sure that no built-in protective devices are
    defective or have been defeated during servicing.
                                                                                                            (READING SHOULD
    (1)Protective shields are provided to protect both                                                        NOT BE ABOVE
    the technician and the customer. Correctly replace                                                           0.5mA)
                                                                                                  LEAKAGE
    all missing protective shields, including any                    DEVICE                       CURRENT
                                                                     UNDER                         TESTER
    removed for servicing convenience.                                TEST
    (2)When reinstalling the chassis and/or other as-                                 TEST ALL
    sembly in the cabinet, be sure to put back in place                           EXPOSED METER
                                                                                     SURFACES
    all protective devices, including, but not limited to,
    nonmetallic control knobs, insulating fish papers,                       2-WIRE CORD

    adjustment and compartment covers/shields, and                      ALSO TEST WITH                         EARTH
    isolation resistor/capacitor networks. Do not oper-                  PLUG REVERSED                        GROUND
                                                                      (USING AC ADAPTER
    ate this instrument or permit it to be operated with-              PLUG AS REQUIRED)
    out all protective devices correctly installed and
    functioning.                                                the customer.
                                                                                   Fig. 1-1 AC Leakage Test
(2) Be sure that there are no cabinet openings through
    which adults or children might be able to insert         (4) Insulation Resistance Test Cold Check-(1) Unplug
    their fingers and contact a hazardous voltage. Such          the power supply cord and connect a jumper wire
    openings include, but are not limited to, excessive-         between the two prongs of the plug. (2) Turn on the
    ly wide cabinet ventilation slots, and an improper-          power switch of the instrument. (3) Measure the
    ly fitted and/or incorrectly secured cabinet back            resistance with an ohmmeter between the
    cover.                                                       jumpered AC plug and all exposed metallic cabinet
                                                                 parts on the instrument, such as screwheads,
(3) Leakage Current Hot Check-With the instrument                antenna, control shafts, handle brackets, etc. When
    completely reassembled, plug the AC line cord                an exposed metallic part has a return path to the
    directly into a European model 230V(220V ~ 240V),            chassis, the reading should be between 1 and 5.2
    Asia and Austrailia model (110V ~240V) AC outlet.            megohm. When there is no return path to the chas-
    (Do not use an isolation transformer during this             sis, the reading must be infinite. If the reading is
    test.) Use a leakage current tester or a metering sys-       not within the limits specified, there is the possibil-
    tem that complies with American National                     ity of a shock hazard, and the instrument must be
    Standards institute (ANSI) C101.1 Leakage Current            repaired and rechecked before it is returned to the
    for Appliances and Underwriters Laboratories
    (UL) 1270 (40.7). With the instrument's AC switch
                                                                  Antenna
    first in the ON position and then in the OFF posi-
                                                                  Terminal
    tion, measure from a known earth ground (metal
    water pipe, conduit, etc.) to all exposed metal parts
    of the instrument (antennas, handle brackets, metal
                                                                 Exposed
    cabinets, screwheads, metallic overlays, control             Metal Part
    shafts, etc.), especially any exposed metal parts that
    offer an electrical return path to the chassis.
    Any current measured must not exceed 0.5mA.                                                      ohm
                                                                                                             ohmmeter
    Reverse the instrument power cord plug in the out-
    let and repeat the test. See Fig. 1-1.                      customer. See Fig. 1-2.


Samsung Electronics                                                                                                           1-1
Precautions


2) Read and comply with all caution and safety re-          5) Components, parts, and/or wiring that appear to
   lated notes on or inside the cabinet, or on the chas-       have overheated or that are otherwise damaged
   sis.                                                        should be replaced with components, parts and/ or
                                                               wiring that meet original specifications.
3) Design Alteration Warning-Do not alter or add to            Additionally, determine the cause of overheating
   the mechanical or electrical design of this instru-         and/or damage and, if necessary, take corrective
   ment. Design alterations and additions, including           action to remove any potential safety hazard.
   but not limited to, circuit modifications and the
   addition of items such as auxiliary audio output         6) Product Safety Notice-Some electrical and mechani-
   connections, might alter the safety characteristics of      cal parts have special safety-related characteristics
   this instrument and create a hazard to the user. Any        which are often not evident from visual inspection,
   design alterations or additions will make you, the          nor can the protection they give necessarily be
   servicer, responsible for personal injury or property       obtained by replacing them with components rated
   damage resulting therefrom.                                 for higher voltage, wattage, etc. Parts that have spe-
                                                               cial safety characteristics are identified by shading,
4) Observe original lead dress. Take extra care to             an (    )or a (   )on schematics and parts lists. Use
   assure correct lead dress in the following areas:           of a substitute replacement that does not have the
   (1) near sharp edges, (2) near thermally hot parts (be      same safety characteristics as the recommended
   sure that leads and components do not touch ther-           replacement part might create shock, fire and/or
   mally hot parts), (3) the AC supply, (4) high voltage,      other hazards. Product safety is under review con-
   and (5) antenna wiring. Always inspect in all areas         tinuously and new instructions are issued whenev-
   for pinched, out-of-place, or frayed wiring, Do not         er appropriate.
   change spacing between a component and the
   printed-circuit board. Check the AC power cord for
   damage.




1-2                                                                                                Samsung Electronics
                                                                                                           Precautions


1-2 Servicing Precautions
CAUTION : Before servicing units covered by this             (4) An insulation tube or tape is sometimes used and
service manual and its supplements, read and follow              some components are raised above the printed
the Safety Precautions section of this manual.                   wiring board for safety. The internal wiring is
                                                                 sometimes clamped to prevent contact with heat-
Note : If unforseen circumstances create conflict                ing components. Install such elements as they
between the following servicing precautions and any              were.
of the safety precautions, always follow the safety pre-
cautions. Remember: Safety First.                            (5) After servicing, always check that the removed
                                                                 screws, components, and wiring have been in-
1-2-1 General Servicing Precautions                              stalled correctly and that the portion around the
                                                                 serviced part has not been damaged and so on.
(1) a. Always unplug the instrument's AC power cord              Further, check the insulation between the blades of
       from the AC power source before (1) re-moving             the attachment plug and accessible conductive
       or reinstalling any component, circuit board,             parts.
       module or any other instrument assembly, (2)
       disconnecting any instrument electrical plug or       1-2-2 Insulation Checking Procedure
       other electrical connection, (3) connecting a test
       substitute in parallel with an electrolytic capaci-   Disconnect the attachment plug from the AC outlet
       tor in the instrument.                                and turn the power ON. Connect the insulation resi-
    b. Do not defeat any plug/socket B+ voltage inter-       stance meter (500V) to the blades of the attachment
       locks with which instruments covered by this          plug. The insulation resistance between each blade of
       service manual might be equipped.                     the attachment plug and accessible conductive
    c. Do not apply AC power to this instrument and          parts(see note) should be more than 1 Megohm.
       /or any of its electrical assemblies unless all
       solid-state device heat sinks are correctly in-       Note : Accessible conductive parts include metal pan-
       stalled.                                              els, input terminals, earphone jacks, etc.
    d. Always connect a test instrument's ground lead
       to the instrument chassis ground before connect-
       ing the test instrument positive lead. Always
       remove the test instrument ground lead last.

Note : Refer to the Safety Precautions section ground
lead last.

(2) The service precautions are indicated or printed on
    the cabinet, chassis or components. When servic-
    ing, follow the printed or indicated service precau-
    tions and service materials.

(3) The components used in the unit have a specified
    flame resistance and dielectric strength.
    When replacing components, use components
    which have the same ratings. Components identi-
    fied by shading, by( ) or by ( ) in the circuit dia-
    gram are important for safety or for the characteris-
    tics of the unit. Always replace them with the exact
    replacement components.




Samsung Electronics                                                                                               1-3
Precautions


1-3 ESD Precautions
Electrostatically Sensitive Devices (ESD)                  (7) Immediately before removing the protective ma-
                                                               terials from the leads of a replacement ESD device,
Some semiconductor (solid state) devices can be dam-           touch the protective material to the chassis or cir-
aged easily by static electricity.                             cuit assembly into which the device will be
Such components commonly are called Electrostati-              installed.
cally Sensitive Devices(ESD). Examples of typical ESD
devices are integrated circuits and some field-effect      CAUTION : Be sure no power is applied to the ch-
transistors and semiconductor chip components. The         assis or circuit, and observe all other safety precau-
following techniques should be used to help reduce         tions.
the incidence of component damage caused by static
electricity.                                               (8) Minimize bodily motions when handling unpack-
                                                               aged replacement ESD devices. (Otherwise harm-
(1) Immediately before handling any semiconductor              less motion such as the brushing together of your
    component or semiconductor-equipped assembly,              clothes fabric or the lifting of your foot from a car-
    drain off any electrostatic charge on your body by         peted floor can generate static electricity sufficient
    touching a known earth ground. Alternatively,              to damage an ESD device).
    obtain and wear a commercially available dis-
    charging wrist strap device, which should be
    removed for potential shock reasons prior to apply-
    ing power to the unit under test.

(2) After removing an electrical assembly equipped
    with ESD devices, place the assembly on a conduc-
    tive surface such as aluminum foil, to prevent elec-
    trostatic charge buildup or exposure of the assem-
    bly.

(3) Use only a grounded-tip soldering iron to solder or
    unsolder ESD devices.

(4) Use only an anti-static solder removal devices.
    Some solder removal devices not classified as
    "anti-static" can generate electrical charges suffi-
    cient to damage ESD devices.

(5) Do not use freon-propelled chemicals. These can
    generate electrical charges sufficient to damage
    ESD devices.

(6) Do not remove a replacement ESD device from its
    protective package until immediately before your
    are ready to install it.(Most replacement ESD
    devices are packaged with leads electrically short-
    ed together by conductive foam, aluminum foil or
    comparable conductive materials).




1-4                                                                                               Samsung Electronics
                                                                                                       Precautions


1-4 Handling the optical pick-up
The laser diode in the optical pick up may suffer elec-
trostatic breakdown because of potential static elec-
tricity from clothing and your body.

The following method is recommended.
(1) Place a conductive sheet on the work bench (The
    black sheet used for wrapping repair parts.)

(2) Place the set on the conductive sheet so that the
                                                                                  Fig.1-3
    chassis is grounded to the sheet.
                                                          (6) Short the short terminal on the PCB, which is in-
(3) Place your hands on the conductive sheet(This
                                                              side the Pick-Up ASS'Y, before replacing the Pick-
    gives them the same ground as the sheet.)
                                                              Up. (The short terminal is shorted when the Pick-
                                                              Up Ass'y is being lifted or moved.)
(4) Remove the optical pick up block
                                                          (7) After replacing the Pick-up, open the short termi-
(5) Perform work on top of the conductive sheet. Be
                                                              nal on the PCB.
    careful not to let your clothes or any other static
    sources to touch the unit.

  Be sure to put on a wrist strap grounded to the
  sheet.
  Be sure to lay a conductive sheet made of copper
  etc. Which is grounded to the table.




Samsung Electronics                                                                                           1-5
Precautions


              MEMO




1-6                  Samsung Electronics



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