Service Manuals, User Guides, Schematic Diagrams or docs for : Samsung Dryer DV365GTBGWR_A3 DV365GTBGWR_A3

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DV365GTBGWR_A3


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                                     CLOTHES DRYER

                                     Basic Model : DV220AEW/XAA
                                                   (BIGBANG PROJECT)
                                     Model Name : DV231AEW    DV231AGW
                                                  (BIGBANG2 PROJECT)
                                     Model Code : DV231AEW/XAA
                                                  DV231AGW/XAA




SERVICE                                                 Manual


          CLOTHES DRYER                                        CONTENTS

                                                  1. Safety Instructions

                                                  2.FeaturesandSpecifications

                                                  3. Disassembly and Reassembly

                                                  4. Troubleshooting

                                                  5. Exploded views and Parts list

                                                  6. PCB diagram

                                                  7. Wiring diagram

                                                  8. Schematic diagram




               DV231A**



Refer to the service manual in the GSPN (see the rear cover) for the more information.
CONTENTS

1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
   1-1. Caution for safety during servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
   1-2. Important safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. FeaturesandSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
   2-1. Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
   2-2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
   2-3. Comparingspecificationswithexistingmodels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
   2-4. Optionsspecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
   3-1. Toolsfordisassemblyandreassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
   3-2. Standarddisassemblydrawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
   4-1. Error items and diagnostic codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
   4-2. Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
   4-3. Troublediagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
   4-4. Symptoms, diagnoses and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
   4-5. Component testing procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5. Exploded views and Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
   5-1. MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
   5-2. Ass'y Frame Front & Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
   5-3. Ass'yPanelControl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
   5-4. Ass'y Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
   5-5. Ass'y Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
   5-6. Ass'y Duct Heater (ELECTRIC MODEL ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
   5-7. Ass'y Duct Burner (GAS MODEL ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
   5-8. SmallParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
   5-9. PARTS LIST (SA/SC OTHER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
   5-10. PARTS LIST (SCREW TYPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

6. Pcb Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
   6-1. Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
   6-2. Detaileddescriptionsofcontactterminals(mainpcb) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
   6-3. SubPCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
   6-4. Detaileddescriptionsofcontactterminals(subpcb) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

7. Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
   7-1. Wiring diagram (ELECTRIC DRYER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
   7-2. Wiring diagram (GAS DRYER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8. Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
   8-1. Maincontrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
   8-2. Subcontrol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
1. SAfETY INSTRuCTIONS

1-1. CAuTION fOR SAfETY DuRING SERVICING

1. Donotallowthecustomertorepairtheproduct.
   4 Thepersonmaybeinjuredortheproductlifemaybeshortened.

2. ExecuteA/Safterunpluggingthepowersupplyunit.
   4 Becarefuloftheelectricshocks.

3. Donotplugseveralplugsinthesameoutlet.
   4 Itmaycauseafireduetooverheat.

4. Checkfordamage,pinchingorburningofthepowerplugtheoutlet.
   4 Replaceitpromptlyifithasaproblem.(Itmaycausetheelectricshocksorfire)

5. Donotcleanthemainbodywithwater.
   4 Itmaycauseelectricshocksandfireandshortentheproductlife)

6. Thewiringharnessshallbefreefrommoistureandtightenedduringserving.
   4 Itshallnotbedeviatedbycertainimpact.

7. Removeanydustordirtonthehousingsection,wiringsection,connectionsectionduringservicing.
   4 Protectfrompossiblecauseoffiresuchasthetracking,shortageetc.

8. Checkforanymarksofmoistureontheelectricalparts,harnesssectionetc.
   4 Replacethepartsorremovethemoisture.

9. Checktheassemblystatusofthepartsafterservicing.
   4 Maintainthestatusbeforeservicing.

10.Pulloutthepowercordbyholdingtheplug.
   4 Becarefulofelectricshocksandwhenthecordisdamaged.

11.Unplugthepowerplugfromtheoutletwhenthedryerisnotused.
   4 Becarefulofelectricshocksandfireduetothestrikeoflightning.

12.Donotuseorstorespraysorflammablematerials(includinggasoline,alcoholetc.)aroundthedryer.
   4 Becarefulofexplosionsorfireduetoelectricsparks.

13.Donotputbowlsofwaterorwetlaundryonthedryer.
   4 Ifwaterhaspenetratedintothedryer,thismaycauseelectricshocksorfire.

14.Donotinstallthedryeroutsideexposedtomoisture.
   4 Itmaycauseelectricshocksandfireandshortentheproductlife.

15.Donotpushthecontrolbuttonswithanawl,pin,orsharpmaterials.
   4 Itmaycauseelectricshocksanddamage.

16.Checkthedryerisleveledhorizontallyandinstalledproperlyonthefloor.
   4 Thevibrationmayshortentheproductlife.




                                                                                  Safety Instructions _ 1
1-2. IMPORTANT SAfETY INfORMATION
Toavoidriskoffire,electricshock,seriousinjury,ordeathwhenusingyourdryer,followthesebasicprecautions:

1. Readallinstructionsbeforeusingthedryer.

2. InstalldryeraccordingtoInstallationInstructions.RefertotheGroundingInstructionsintheInstallationInstructions
   forpropergroundingofthedryer.

3. Donotdryarticlesthathavebeencleanedin,washedin,soakedin,orspottedwithgasoline,drycleaningsolvents,or
   otherflammableorexplosivesubstances.Vaporscouldigniteorexplode.

4. Donotusethedryertodryclotheswhichhavetracesofanyflammablesubstance,suchasvegetableoil,cookingoil,
   machineoil,flammablechemicals,thinner,etc.,oranythingcontainingwaxorchemicals,suchasmopsandcleaning
   cloths.Flammablesubstancesmaycausethefabrictocatchfirebyitself.

5. Donotstoreorusegasolineorotherflammablevaporsandliquidsnearthisoranyotherappliance.

6. Donotallowchildrentoplayonorindryer.Closesupervisionofchildrenisnecessarywhenthedryerisusednear
   children,asafetyruleforallappliances.

7. Beforethedryerisremovedforserviceorisdiscarded,removedoorstodryingcompartment.

8. Donotreachintothedryerifcylinderisrotating.

9. Donotinstallorstorethedryerwhereitwillbeexposedtowaterand/orweather.

10.Donottamperwithdryercontrols.

11.Donotrepairorreplaceanypartofthedryerorattemptanyservice,unlessspecificallyrecommendedinuser-
   maintenanceinstructionsorinpublisheduser-repairinstructionsthatyouunderstandandhaveskillstocarryout,if
   you are a consumer.

12.Toreduceriskofelectricshockorfire,donotuseextensioncordsoradapterstoconnectthedryertoelectricalpower
   source.

13.Usethedryeronlyforitsintendedpurpose,dryingclothes.

14.Alwaysdisconnectthedryerfromelectricalsupplybeforeattemptinganyservice.Disconnectthepowercordby
   holdingtheplug,notthecord.

15.Donotuseheattodryarticlescontainingfoamrubberorsimilarlytexturedrubberlikematerials.

16.Alwayscleanthelintfilteraftereveryload.Alayeroflintinthefilterreducesdryingefficiencyandprolongsdrying
   time.

17.Useonlyfabricsoftenersorproductstoeliminatestaticthatareappropriateforautomaticdryers.

18.Keepyourdryeringoodcondition.Bumpingordroppingthedryercandamagesafetyfeatures.Ifdamageoccurs,
   havethedryercheckedbyaqualifiedservicetechnician.

19.Replacewornpowercordsand/orlooseplugs.

20.Donottumblefiberglasscurtainsanddraperiesunlessthelabelsaysitcanbedone.Iftheyaredried,wipeoutthe
   cylinderwithadampclothtoremoveparticlesoffiberglass.

21.Alwaysreadandfollowmanufacturersinstructionsonpackagesforlaundryaids.Heedallwarningsorprecautions.
   Toreduceriskofpoisoningorchemicalburns,keepproductsawayfromchildrenatalltimes,preferably,inalocked
   cabinet.



2 _ Safety Instructions
22.Neveroperatethedryerwiththeguardsand/orthepanelsremoved.

23.Donotoperatethedryerwithmissingorbrokenparts.

24.Donotbypasssafetydevices.

25.Keepareaaroundtheexhaustopeningandadjacentsurroundingareasfreefromaccumulationoflint,dust,anddirt.

26.Interiorofdryerandexhaustductshouldbecleanedperiodicallybyqualifiedservicepersonnel.

27.Thedryerwillnotoperatewithloadingdooropen.DONOTbypassthedoorsafetyswitchbypermittingthedryerto
   operatewithdooropen.Thedryerwillstoptumblingwhenthedoorisopened.Donotusethedryerifitdoesnotstop
   tumblingwhendoorisopenedorstartstumblingwithoutpressingorturningtheSTARTmechanism.Stopusingthe
   dryerandcontactaqualifiedservicetechnician.

28.Removelaundryimmediatelyafterthedryerstops.

29.ALWAYSfollowthefabriccareinstructionssuppliedbythegarmentmanufacturer.


 Electrical service information

 ElectricalDryers   240VAC,60Hz,30Amps,3-wireor4-wireinstallations
 Gas Dryers         120VAC,60Hz,15Amps,3-wireinstallations


      WARNING
 Toreducetheriskoffire,electricshock,seriousinjuryordeath,allwiringandgroundingmustconformwiththelatest
 editionoftheNationalElectricCode,ortheCanadianElectricalCode,andsuchlocalregulationsasmightapply.Itis
 thecustomersresponsibilitytohavethewiringandfusescheckedbyaqualifiedelectriciantomakesureyourhome
 hasadequateelectricalpowertooperatethedryer.


      WARNING
 Toavoidriskofpersonalinjuryordeathduetoelectricalshock:
 - Observealllocalcodesandordinances.
 - Disconnecttheelectricalpowertotheunitbeforeservicing.
 - Groundtheapplianceproperly.
 - Checkwithaqualifiedelectricianifyouarenotsurethisapplianceisproperlygrounded.
 - DONOTgroundtoagasline.
 - DONOTgroundtoacoldwaterpipeifpipeisinterruptedbyplastic,nonmetallicgaskets,orotherinsulating
   (nonconducting)materials.
 - DONOTmodifytheplugonthepowercord.Ifplugdoesnotfitelectricaloutlet,haveproperoutletinstalledby
   qualifiedelectrician.
 - DONOThaveafuseintheneutralorgroundcircuit.Afuseintheneutralorgroundcircuitcouldresultinan
   electricalshock.
 - DONOTuseanextensioncordwiththisappliance.
 - DONOTuseanadapterplugwiththisappliance.
 - DONOTpinchthepowercord.


      WARNING
 Toreducetheriskoffireandexposuretocombustiongases,thedryerMUSTbeexhaustedtotheoutdoors.
 DONOTexhaustdryerairintoawindowwell,gasvent,chimneyorenclosed,unventilatedarea,suchasanattic,wall,
 ceiling,crawlspaceunderabuildingorconcealedspaceofabuilding.




                                                                                   Safety Instructions _ 3
 Gas dryer power supply
ThisequipmentMUSTbegrounded.Intheeventofanelectricalshortcircuit,groundingreducestheriskofelectricshock
byprovidinganescapewirefortheelectricalcurrent.Thisunitisequippedwithacordhavingagroundingwirewitha
groundingplug.Theplugmustbepluggedintoanoutletthatisproperlyinstalledandgrounded.
Consultaqualifiedelectricianorservicerifgroundinginstructionsarenotcompletelyunderstood,orifdoubtexistsasto
whethertheequipmentisproperlygrounded.
Donotuseanextensioncord.Iftheproductpowercordistooshort,haveaqualifiedelectricianinstallathreeslot
receptacle.Thisunitshouldbepluggedintoaseparate60hertzcircuitwiththeelectricalratingasshownontheserial
plate.

 Proper grounding and polarization for 120 volts wall outlets
ForthesafetyofourcustomersandtheservicetechnicianALLgas                                        Ground
dryershaveathree-prongpowercordandMUSTbeconnectedtoa                                     L1             Neutral
properlypolarizedandgroundedwalloutlet.Thisinformationwaswritten
forthosewhodonotunderstandgroundingandpolarizationofawall           Neutralside
outlet.A120VACwalloutletmustalwaysbewiredasshownright.
Polarization -Thismeansthatthelargerslotmustbeneutralandthe                           115



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