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Samsung_PN50A550_PN58A550_Disassembly_Reassembly_[SM]


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                                                                                                        Disassembly & Reassembly


3. Disassembly&Reassembly
3-1 OverallDisassembly&Reassembly
   Notice
   - Be sure to separate the power cord before disassembling the unit.
   - Discharge the capacitors first when separating PCB's with high capacity capacitors such as SMPS, X Main Board, Y Main
     Board, etc. (A spark may be generated by the electric charge, and there is danger of electronic shock.)
   - Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unit
     taking care not to damage the cables.
   - Take care not to scratch the Glass Filter in the front.
   - Assemble the boards in the reverse order of the disassembly.
   - The plasma must be layed down on a flat padded surface for disassembly and reassembly.


3-1-1 SeparationofASSYSTANDP-BASE
Part Name                   Description                                             Description Photo
   Stand     Remove 6 screws.
             : PH,+,WSP,S,M4,L40,ZPC(BLK),
               SWRCH18A,

             Pull the stand down to remove it from
             the unit.

                Please lay the PDP unit face down on a
                soft surface when removing the stand.




3-1-2 SeparationofASSYCOVERP-REAR
Part Name                   Description                                             Description Photo
   Cover     Remove 4 screws. ( )
   Rear      : M8,L16,ZPC(BLK),SWRCH18A,WP

             Remove 11 screws. ( )
             : BH,+,B,M4,L12,ZPC(BLK),SWRCH18

             Remove 4 screws. ( )
             : BH,+,S,M4,L10,ZPC(BLK),SWRCH18

             Remove the rear cover.




Samsung Electronics                                                                                                            3-1
Disassembly & Reassembly


3-1-3 SeparationofASSYPCBMISC-MAIN
 Part Name                   Description             Description Photo
      Main     Detach all connectors from the Main
      Board    Board.

               Remove 4 screws.
               : PH,+,WWP,M3,L8,NI PLT

               Remove the Main Board.




3-1-4 SeparationofFILTER-EMIACLINE
 Part Name                   Description             Description Photo
  FILTER       Detach connector from SMPS.
    EMI
  AC LINE      Remove a screws. ( )
               : FH,+,M3,L10,NI PLT,SWRCH18A,FP,

               Remove FILTER-EMI AC LINE.




3-2                                                                      Samsung Electronics
                                                                     Disassembly & Reassembly


3-1-5 SeparationofBRACKET-PCB
Part Name                 Description            Description Photo
  Bracket    Remove 4 screws. ( )
   PCB       : BH,+,S,M4,L10,ZPC(BLK),SWRCH18

             Remove BRACKET-PCB.




3-1-6 SeparationofASSYBRACKETP-SUPPORTSTAND
Part Name                 Description            Description Photo
  Bracket    Remove 4 screws.
  Support    : BH,+,PT,S Tite,M4,L10,ZPC(BLK),
   Stand     SWRCH18A, Plastic washer

             Remove the BRACKET-SUPPORT
             STAND.




Samsung Electronics                                                                      3-3
Disassembly & Reassembly


3-1-7 SeparationofASSYP-SPEAKER
 Part Name                   Description                  Description Photo
  Holder      Remove 4 screws. ( )
  Module      : BH,+,WP,B,M4.0,L,12,ZPC(BLK),
              SWRCH18A

              Remove P-SPEAKER.




3-1-8 SeparationofHOLDER-MODULE
 Part Name                   Description                  Description Photo
  Holder      Remove 4 screws. ( )
  Module      : FH,+,M3,L10,NI PLT,SWRCH18A,FP,

              Remove 4 screws. ( )
              : BH,+,PT,S Tite,M4,L10,ZPC(BLK),
              SWRCH18A, Plastic washer

              Remove Holder Module.

                Please lay the PDP panel face down
                on a soft surface when separating front
                cover.




3-4                                                                           Samsung Electronics
                                                                               Disassembly & Reassembly


3-1-9 SeparationofASSYSMPS-PDPTV
Part Name                   Description                    Description Photo
  SMPS       Detach all connectors from the SMPS.

             Remove 8 screws.
             : PH,+,WWP,M3,L8,NI PLT,SWRCH18A

             Remove the SMPS.

                Wear gloves when handling the power
                board as there may be some remaining
                electrical charge in the capacitor.
                Specifically, avoid touching any part of
                the capacitor.




3-1-10SeparationofASSYPDPMODULEP-LOGICMAINBOARD
Part Name                   Description                    Description Photo
   Logic     Detach all connectors from the Logic
   Board     Main Board.

             Remove 4 screws.
             : PH,+,WWP,M3,L8,NI PLT,SWRCH18A

             Remove the Logic Main Board.




Samsung Electronics                                                                                3-5
Disassembly & Reassembly


3-1-11SeparationofASSYPDPMODULEP-XMAINBOARD
 Part Name                          Description                      Description Photo
 Flat Cable  Detach all Connectors from the X-Main Board.

              To separate the Flat Cable of the X-Board, press the
              upper and the lower sides of the connector.




3-6                                                                                 Samsung Electronics
                                                                    Disassembly & Reassembly




Part Name                Description            Description Photo
  X-Main     Remove 5, 9 screws.
  Board      : PH,+,WWP,M3,L8,NI PLT,SWRCH18A

             Remove the X-Main Board.




Samsung Electronics                                                                     3-7
Disassembly & Reassembly


3-1-12SeparationofASSYPDPMODULEP-YMAINBOARD
 Part Name                         Description                      Description Photo
       Flat    Detach the 6 scan board connectors from the panel
      Cable    by pulling the holder from both the top and bottom
               ends.




  Y-Scan       Remove 7,5 screws.
  Board        : PH,+,WWP,M3,L8,NI PLT,SWRCH18A




3-8                                                                                     Samsung Electronics
                                                                           Disassembly & Reassembly




Part Name                     Description                   Description Photo
  Y-Main     Detach all connectors from the Y-Main Board.
  Board
             Remove 8,7 screws.
             : PH,+,WWP,M3,L8,NI PLT, SWRCH18A

             Remove the Y-Main Board.




Samsung Electronics                                                                            3-9
Disassembly & Reassembly


3-1-13SeparationofASSYPANELBRACKETS
 Part Name                  Description            Description Photo
   Panel      Remove 3 screws. ( )
  Brackets    : BH,+,B,M4,L3,ZPC(BLK)

              Remove 4 screws. ( )
              : BH,+,S,M4,L10,ZPC(BLK)

              Remove the Side Panel Brackets.




3-1-14SeparationofASSYPCBFUNCTION
 Part Name                  Description            Description Photo
  Function    Detach the all connectors from the
   Board      buffer board.

              Remove the Function Board.




3-10                                                                   Samsung Electronics



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