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Samsung_VR8360XAA TRAINING


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5. Alignment and Adjustment
5-1 Reference
1) X-Point (Tracking center) adjustment, "Head switching adjustment" and "NVRAM option setting" can be adjusted with remote control.
2) When replacing the Micom (IC601) and NVRAM (IC603 ; EEPROM) be sure to adjust the "Head switching adjustment" and
   "NVRAM option setting".
3) When replacing the cylinder ass'y, be sure to adjust the "X-Point" and "Head switching adjustment".
4) Among Samsung VCR remote control used for adjustment as a accessory, only the remote control that has figures buttons (0 ~ 9) and
   "REC.SPEED" button are available for all adjustment regardless of chassis.
5) How to adjustment.
   - Momently short-circuit the test point on Main PCB with pincers to set the adjustment mode.
   - If the corresponding adjustment button is pressed, the adjustment is performed automatically.
   - If the adjustment is completed, be sure to turn the power off.

5-1-1 Location of adjustment button of remote control


                                                                                POWER                                     EJECT




                                                                                            SLOW                          VCR


                                                                                           SHUTTLE
                             X-Point (Tracking Center)                                                                     TV


                                   Adjustment                                                PSC
                                                                                                                          A.TRK


                                                                                REPLAY     F.ADV/SKIP
                                                                                 100

                                                                                                                 VOL     CH/TRK
                                                                                TV/VCR      PREV.CH

                                                                                ENTER
                                                                                                  REC.SPEED
                           Head Switching Adjustment                             RE
                                                                                   C
                                                                                                                         INP
                                                                                                                            UT
                                                                                                                               SE
                                                                                                                                 L.
                                                                                                              IT CLEAR
                                                                                                 R C H /E X
                                                                                           SEA                           DIS
                                                                                    D IO                                    PL
                                                                                  AU                                          A
                                                                                                                              Y




                                                                                                        MENU
                              NVRAM Option Setting




                                      Remote Control for adjustment is not supplied as a Service Jig.

                                                               Fig. 5-1


Samsung Electronics                                                                                                                   5-1
Alignment and Adjustments


5-1-2 Test point location for adjustment mode setting




                                                VR8360/XAA




                                                              Short-Circuit for few seconds and release.
                                                                            (Just one time)



                                         Fig. 5-2 Main PCB (Top View)




5-2                                                                                         Samsung Electronics
                                                                                                              Alignment and Adjustments


5-2 Head Switching Point Adjustment
1) Playback the alignment tape.
2) Momently short-circuit the test point on Main PCB with pincers to set the adjustment mode. (See Fig. 5-2)
3) Press the "REC.SPEED" button of remote control then adjustment is operated automatically. (See Fig. 5-1)
4) Turn the Power off.




5-3 NVRAM Option Setting
1) NVRAM Option is adjusted at production line basically.
2) In case Micom (IC601) and NVRAM (IC603 ; EEPROM) is replaced, be sure to set the corresponding option number of the repaired
   model. (If the option is not set, the unit is not operated.)

1) Momently short-circuit the test point on Main PCB with pincers to set the adjustment mode. (See Fig. 5-2)
2) Press the "MENU" button on the remote control about 5 seconds then option setting display is appeared.
   (See Fig. 5-3)
3) Select the option number (See Table 5-1) of corresponding model with "FF" and "REW" button on the
   remote control.
4) If selecting the option number is completed, press the "STOP" button of remote control.
   (If "STOP" button is pressed, the selected number is changes reversed color. ; See Fig. 5-3)
5) Press the "MENU" button of remote control again to store the option number.
   ("COMPLETE" is displayed for a second as shown Fig. 5-4 and the setting is completed.)
6) Turn the Power off.




            01 02 03 04 05 06 07 08                                                01 02 03 04 05 06 07 08
            09 10 11 12 13 14 15 16                                                09 10 11 12 13 14 15 16
            17 18 19 20 21 22 23 24                                                17 18 19 20 21 22 23 24
            25 26 27 28 29 30 31 32                                                25 26 27 28 29 30 31 32
            33 34 35 36 37 38 39 40                                                33 34 35 36 37 38 39 40
            MOVE :              SAVE : MENU                                        MOVE :               COMPLETE



                           Fig. 5-3                                                               Fig. 5-4


                                 
      MODELS                           OPTION NUMBER
       VR8360           2, 3, 4, 6, 7, 10, 13, 16, 21, 22, 27, 28, 29, 32, 36




Samsung Electronics                                                                                                                5-3
Alignment and Adjustments


5-4 VCR Mechanical Adjustment
5-4-1 Tape Transport System and Adjustment Locations

The tape transport system has been adjusted precisely in the factory. Alignment is not necessary except for the
following :
1) Noise observed on the screen.
2) Tape damage.
3) Parts replacement in the tape transport system.

Lower flange height of tape guide is used as the reference for the transport adjustment.
To maintain the height of the tape guide and prevent damage, do not apply excessive force onto the main base.


                                                  CYLINDER ASS'Y

                               GUIDE ROLLER "S"

                                                                                    GUIDE ROLLER "T"



      FULL ERASE HEAD                                                                                        HEIGHT SCREW

        #3 GUIDE POST
                                                                                                             PINCH ROLLER
      TENSION POST
                                                  TILT SCREW
                                                     X - POSITION                                            #9 GUIDE POST
                                                     ADJUST SILT
                                                          AZIMUTH SCREW
                                                                                            CAPSTAN
                                                                       #8 GUIDE POST




                                           SUPPLY REEL DISK                         TAKE UP REEL DISK


                                          Fig. 5-5 Location of Tape Transport Adjustment


                             FE HEAD             CYLINDER ASS'Y                        PINCH ROLLER
                                  GUIDE ROLLER "S"              GUIDE ROLLER "T"
                  POST TENSION                                               #8 GUIDE POST #9 GUIDE POST




               #3 GUIDE POST                                                    ACE HEAD                   MAIN BASE
                                                                                           CAPSTAN SHAFT

                                                     Fig. 5-6 Tape Travel Diagram


5-4                                                                                                         Samsung Electronics
                                                                                                            Alignment and Adjustments


5-4-2 Tape Transport System Adjustment

When parts are replaced, perform the required adjustments by referring to procedures for the tape transport
system. If there are any changes to the tape path, first run a T-120 tape and make sure excessive tape wrinkle does
not occur at the tape guides.

 If tape wrinkle is observed at the guide roller S, T, turn the guide roller S, T until wrinkle disappears.
 If the tape wrinkle is still observed at the tape guide, perform the tilt adjustment of the ACE head.

(1) ACE Head Assembly Adjustment

a. ACE HEAD HEIGHT ADJUSTMENT

1) Run the alignment tape (Color bar) in the playback mode.
2) Observe surface of the audio head using a dental mirror.
3) Turn screw (C) clockwise or counterclockwise until the gap of lower tape edge and the lower edge of the
   control head is about 0.25mm. (Refer to Fig. 5-7 and 5-8)


                                SCREW (A)                                          SCREW (C)
                              TLIT ADJUST                                          HEIGHT ADJUST




                               X-POSITION
                           ADJUSTING SLIT


                               SCREW (B)                                           SCREW (D)
                         AZIMUTH ADJUST                                            X-POSITION LOCKING


                                        Fig. 5-7 Location of ACE Head Adjustment Screw


                                                        AUDIO HEAD


                        VIDEO HEAD




                                                                                             0 ~ 0 .25 mm

                                              CONTROL HEAD


                                             Fig. 5-8 ACE Head Height Adjustment




Samsung Electronics                                                                                                              5-5
Alignment and Adjustments


b. ACE HEAD TILT ADJUSTMENT

1) Playback a blank tape and observe the position of the tape at the lower flange of tape guide.
2) Confirm that there is no curl or wrinkle at the lower flange of tape guide as shown in Fig. 5-9 (B).
3) If a curl or wrinkle of the tape occurs, slightly turn the screw (A) tilt adjust on the ACE head ass'y.
4) Reconfirm the ACE head height.

                                          (A)                                              (B)




                            WRINKLE




                                         (BAD)                                           (GOOD)
                                                 Fig. 5-9 Tape Guide Check


c. AUDIO AZIMUTH ADJUSTMENT

1) Load alignment tape (Mono scope) and playback the 7KHz signal.
2) Connect channel-1 scope probe to audio output.
3) Adjust screw (B) to achieve maximum audio level. (See Fig. 5-7)




5-6                                                                                                    Samsung Electronics
                                                                                                 Alignment and Adjustments


d. ACE HEAD POSITION (X-POINT) ADJUSTMENT

1) Playback the alignment tape (Color bar)
2) Intermittently short-circuit the two Test Point on Main PCB with set the adjustment mode. (See Fig. 5-2)
3) Press the "0, 5" button of remote control then adjustment is operated automatically. (See Fig. 5-1)
4) Connect the CH-1 probe to "Envelope" the CH-2 probe to "H'D switching pulse" and then trigger to CH-1.
5) Insert the (-) driver into the X-Point adjustment hole and adjust it so that envelope waveform is maximum.

 Test point :     TP2 (Audio Output)
                  TP3 (Envelope)
                  TP4 (H'D S/W -Trigger)
                  TP5 (Control Pulse)




                                                AUDIO OUTPUT

                                                   ENVELOPE

                                               HEAD SWITCHING




                                      Fig. 5-10 Location of Test point (VCR Main PCB-Top View)




Samsung Electronics                                                                                                   5-7
Alignment and Adjustments


(2) Linearity adjustment (Guide roller S, T adjustment)

1) Playback the Mono Scope alignment tape (SP mode).
2) Observe the video envelope signal on an oscilloscope (triggered by the video switching pulse).
3) Make sure the video envelope waveform (at its minimum) meets the specification shown in Fig. 5-11.
   If it does not, adjust as follows :
Note :
 a=Maximum output of the video RF envelope.
 b=Minimum output of the video RF envelope at the entrance side.
 c=Minimum output of the video RF envelope at the center point.
 d=Maximum output of the video RF envelope at the exit side.

4) If the section A in Fig. 5-12 does not meet the specification, adjust the guide roller S up or down.
5) If the section B in Fig. 5-12 does not meet the specification, adjust the guide roller T up or down.




                                                      a                         c
                            b                                                                  d




                                                                      abcd
                                                                      c,b,d/a       63%


                                                      Fig. 5-11 Envelope Waveform Adjustment




                                H'D SWITCHING PULSE




                                                          A                     B




                                          ENVELOPE        A                         B




                                                              Fig. 5-12 Adjustment Points




5-8                                                                                                  Samsung Electronics
                                                                                                                    Alignment and Adjustments


6) Play back the Mono Scope alignment tape (SP mode).
7) Connect an oscilloscope CH-1 to the "Envelope" and CH-2 to the "H'D SW Pulse" for triggering.
8) Turn the guide roller heads with a flat head ( ) driver to obtain a flat video RF envelope as shown in Fig. 5-13.




                                                                 IDEAL ENVELOPE




                           S HEIGHT TOO HIGH          S HEIGHT TOO LOW    T HEIGHT TOO HIGH    T HEIGHT TOO LOW




                        GUIDE ROLLER S                                                             GUIDE ROLLER T




                                               Fig. 5-13 Guide Roller S, T Height Adjustment




Samsung Electronics                                                                                                                      5-9
Alignment and Adjustments


(3) Check Transitional Operation from RPS to Play

Check transition from RPS mode to play mode : Using a pre-recorded SP tape, make sure the entry side of enve-
lope comes to an appropriate steady state within 3 seconds (as shown in Fig. 5-14).
If the envelope waveform does not reach specified peak-to peak amplitude within 3 seconds, adjust as follows :

1) Make sure there is no gap between the supply roller lower flange and the tape.
   If there is a gap, adjust the supply guide roller again.
2) Change operation mode from the RPS to the play mode (again) and make sure the entry side of envelope rises
   within 3 second.

                                      ENTRANCE SIDE ENVELOPE




                            Fig. 5-14 Video Envelope Rising when Operation mode Changes from RPS to Play Mode

(4) Envelope Check

1) Make recordings on T-120 (E-120) and T-160 (E-180) tape.
   Make sure the playback output envelope meets the specification as shown in Fig. 5-15.
2) Play back a self recorded tape (recording made on the unit using with T-120 (E-120).
   The video envelope should meet the specification as shown in Fig. 5-15.
   In SP mode, (A) should equal (B).
   If the head gap is wide, upper cylinder should be checked.




                                            A                                B




                                                 Fig. 5-15 Envelope Input and Output Level

(5) Tape Wrinkle Check

1) Run the T-160 (E-180) tape in the playback, FPS, RPS and Pause modes and observe tape wrinkle at
   each guide.
2) If excessive tape wrinkle is observed, perform the following adjustments in Playback mode :

 Tape wrinkle at the guide roller S, T section : Linearity adjustment.
 Tape wrinkle at tape guide flange : ACE head assembly coarse adjustment.


5-10                                                                                                            Samsung Electronics
                                                                                                Alignment and Adjustments


5-4-3 Reel Torque

1) The rotation of the capstan motor causes the holder clutch ass'y to rotate through the belt pulley.
2) The spring wrap PLAY/REV of holder clutch ass'y drives the disk reel S, T through gear idle by rotation of
   gear center ass'y.
3) Brake is operated by slider cam at FF/REW mode.
4) Transportation of accurate driving force is done by gears. (Gear Center Ass'y)

Note : If the spec. does not meet the followings specifications, replace the holder clutch ass'y and then recheck.

                          
MODE TORQUE g/cm GAUGE PB 42


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