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SANYO_VPC-X360


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                                                                                              FILE NO.




SERVICE MANUAL




Color Digital Camera                                                                          VPC-X360E
                                                                                              (Product Code : 126 251 01)
                                                                                              (U.K.)



                                                                                              VPC-X360EX
                                                                                              (Product Code : 126 251 02)
                                                                                              (Europe)
                                                                                              (PAL General)



                                                                                              VPC-X360
                                                                                              (Product Code : 126 251 03)
                                                                                              (U.S.A.)
                                                                                              (Canada)

Contents
1. OUTLINE OF CIRCUIT DESCRIPTION .................... 2
2. DISASSEMBLY ........................................................ 12
3. ELECTRICAL ADJUSTMENT .................................. 15
4. TROUBLESHOOTING GUIDE ................................. 20
5. PARTS LIST ............................................................. 21
   CABINET AND CHASSIS PARTS 1 ........................ 21
   CABINET AND CHASSIS PARTS 2 ........................ 22
   ELECTRICAL PARTS .............................................. 23
   ACCESSORIES ....................................................... 28
   PACKING MATERIALS ............................................ 28
CIRCUIT DIAGRAM (Refer to the separate volume)


                                                           PRODUCT SAFETY NOTICE
   The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
   special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part
   designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.



CAUTION : Danger of explosion if battery is incorrectly replaced.

                Replace only with the same or equivalent type recommended by the manufacturer.
                Discard used batteries according to the manufacturer's instructions.

NOTE : 1. Parts order must contain model number, part number, and description.
       2. Substitute parts may be supplied as the service parts.
       3. N. S. P. : Not available as service parts.

Design and specification are subject to change without notice.



SR662/E, EX, U                                                                                        REFERENCE No. SM5310090
1. OUTLINE OF CIRCUIT DESCRIPTION
1-1. CA-1 CIRCUIT DESCRIPTION
1. IC Configuration                                                       [Features]
IC903 (ICX204AK)                CCD imager                                Independent storage and retrieval for each pixel
IC902 (74VHC04MTC)              H driver                                  Square pixel unit cell
IC904 (CXD1267AN)               V driver                                  XGA compatible
IC905 (AD9802)                  CDS/AGC, A/D converter                    R, G, B primary color mosaic filter
                                                                          Continuous variable speed electronic shutter function
2. IC903 (CCD)
[Structure]
Interline type CCD image sensor
                                                                                                               Pin 1
  Optical size                1/3 inch format                                                                                 2
  Effective pixels            1034 (H) 779 (V)
  Pixels in total             1077 (H)     788 (V)
  Chip size                   5.80 mm (H)      4.92 mm (V)                            V
  Unit cell size              4.65 m (H) 4.65           m (H)
  Optical black                                                                                                               8
    Horizontal (H) direction: Front 3 pixels, Rear 40 pixels
                                                                                     2
    Vertical (V) direction:   Front 7 pixels, Rear 2 pixels                                           H             34
  Dummy bit number            Horizontal : 29 Vertical : 1                                 Pin 9


                                                                                 Fig. 1-1.Optical Black Location (Top View)

  Pin No.       Symbol                Pin Description                             Waveform                          Voltage

      1          V        3    Vertical shift register gate clock                                     -7.5 V, 0 V

      2          V        2B   Vertical shift register gate clock                                     -7.5 V, 0 V, 15 V

      3          V        1    Vertical shift register gate clock                                     -7.5 V, 0 V

      4          V        2A   Vertical shift register gate clock                                     -7.5 V, 0 V, 15 V

  5, 6, 7, 10    GND           GND
      8              OS        Image output
      9              OD        Output transister drain                                                15 V
                                                                                                      Amplitude 22.5 V Ex. 6 V (Bias
      11             SUB       Board clock
                                                                                                      level is different from every CCD)
     12          OSUB          Board bias                                            DC               (Different from every CCD) Ex. 6V
     13              PL        Protection transistor bias                            DC               -7.5 V

     14              RS        Reset transister gate clock                                            Amplitude 3.5 V Ex. 5 V, 10 V
                                                                                                      (Different from every CCD)

      15              H1       Horizontal shift register transfer clock                               0 V, 3.5 V

      16              H2       Horizontal shift register transfer clock                               0 V, 3.5 V

                                                    Table 1-1. CCD Pin Description                             When sensor read-out
3. IC902 (H Driver) and IC904 (V Driver)                          4. IC905 (CDS, AGC Circuit and A/D converter)
An H driver (IC902) and V driver (IC904) are necessary in         The video signal which is output from the CCD is input to
order to generate the clocks (vertical transfer clock, horizon-   Pins (26) and (27) of IC905. There are S/H blocks inside IC905
tal transfer clock and electronic shutter clock) which driver     generated from the XSHP and XSHD pulses, and it is here
the CCD.                                                          that CDS (correlated double sampling) is carried out.
IC902 is an inverter IC which drives the horizontal CCDs (H1      After passing through the CDS circuit, the signal passes
and H2). In addition the XV1-XV4 signals which are output         through the AGC amplifier. It is A/C converted internally into
from Pins (166), (167), (169) and (171) of IC102 are the ver-     a 10-bit signal, and is then input to IC102 of the CA2 circuit
tical transfer clocks, and the XSG1 and XSG2 signals which        board. The gain of the AGC amplifier is controlled by the volt-
is output from Pins (168) and (170) of IC102 is superimposed      age at pin (29) which is output from IC102 of the CA2 circuit
onto XV1 and XV3 at IC904 in order to generate a ternary          board and smoothed by the PWM.
pulse. In addition, the XSUB signal which is output from Pin
(165) of IC102 is used as the sweep pulse for the electronic
                                                                             PBLK CLPDM PGACONT1 PGACONT2 SHP SHD ADCCLK
shutter, and the RG signal which is output from Pin (159) of                     19      23       29      30        21   22     16
IC102 is the reset gate clock.
                                                                                       CLAMP                          TIMING
                                                                                                                    GENERATOR
                                                                      PIN   27                    PGA
                                                                                        CDS                                         10
                                                                            26                                                           2
                                                                     DIN                                 MUX S/H              A/D             DOUT
                                                                            36                                                           11
              1A 1                            14 VCC               ADCIN
                                                                                                       CLAMP                             12   DRVDD

              1Y 2                            13 6A
                                                                                      REFERENCE                      AD9802              17   DVDD

              2A 3                            12 6Y                              37     48 47   18      20     41        33         43
                                                                            CMLEVEL VRT VTB STBY CLPOB ADCMODE ACVDD ADVDD

              2Y 4                            11 5A
                                                                                       Fig. 1-4. IC905 Block Diagram
              3A 5                            10 5Y


              3Y 6                             9 4A


          GND 7                                8 4Y




                Fig. 1-2. IC902 Block Diagram




                                            CPP1
          1 CPP3                                       20

                       Change Pump
               VH                                      19
          2                                 CPP2




              DCIN                       DC OUT
          3                                            18

                                            VSHT 17
          4 XSHT
              XV2
          5                                       VL 16
              XV1                             V    2
          6                                            15
              XSG1                            V    1
          7                                            14
              XV3                              VM 13
          8
                                              V 3
          9 XSG2                                       12
                                              V    4
         10 XV4                                        11




                Fig. 1-3. IC904 Block Diagram
5. Transfer of Electric Charge by the Horizontal CCD
The transfer system for the horizontal CCD emplays a 2-phase drive method.
The electric charges sent to the final stage of the horizontal CCD are transferred to the floating diffusion, as shown in Fig. 1-5.
RG is turned on by the timing in (1), and the floating diffusion is charged to the potential of PD. The RG is turned off by the timing
in (2). In this condition, the floating diffusion is floated at high impedance. The H1 potential becomes shallow by the timing in (3),
and the electric charge now moves to the floating diffusion.
Here, the electric charges are converted into voltages at the rate of V = Q/C by the equivalent capacitance C of the floating
diffusion. RG is then turned on again by the timing in (1) when the H1 potential becomes deep.
Thus, the potential of the floating diffusion changes in proportion to the quantity of transferred electric charge, and becomes
CCD output after being received by the source follower. The equivalent circuit for the output circuit is shown in Fig. 1-6.



       (1)        H1      H2      H1      H2     H1 HOG         RG


                                                                                 CCD OUT

                                                                        PD
                                                                                                             (1) (2) (3)

                                       Floating diffusion                                            3.5V
                                                                                           H1
                                                                                                      0V
       (2)        H1      H2      H1      H2     H1 HOG         RG
                                                                                                     3.5V
                                                                                           H2
                                                                                                      0V
                                                                                 CCD OUT

                                                                        PD                           13.5V
                                                                                           RG
                                                                                                      0V


       (3)        H1      H2      H1      H2     H1 HOG         RG
                                                                                                                           RG pulse peak signal
                                                                                                                           RG pulse leak signal
                                                                                           CCD OUT
                                                                                                                                        Black level
                                                                                 CCD OUT                                   Signal voltage




                                   Fig. 1-5. Horizontal Transfer of CCD Imager and Extraction of Signal Voltage




                        Reset gate pulse
                                                            12V Pre-charge drain bias PD




       Direction of transfer


               H Register


                                                                      Voltage output
                       Electric
                       charge


   Floating diffusion gate is
   floated at a high impedance.
                                            C is charged
                                            equivalently




     Fig. 1-6. Theory of Signal Extraction Operation
1-2. CA2 CIRCUIT DESCRIPTION
1. Circuit Description                                               1-7. 8-bit D/A circuit (Audio)
1-1. Scannning converter (Interlace converter)                       This circuit converts the audio signals (analog signals) from
This circuit uses the function of a 64-Mbit SDRAMs to con-           the microphone to 8-bit digital signals.
vert the non-interlaced signal which is output from the CCD
into an interlaced signal for the video monitor.                     1-8. 8-bit A/D circuit (Audio)
                                                                     The audio signals which were converted to digial form by the
1-2. Camera signal processor                                         8-bit A/D circuit are temporarily to a sound buffer and then
This comprises circuits such as the digial clamp circuit, white      recorded in the SSFDC card. During playback, the 8-bit D/A
balance circuit, circuit, color signal generation circuit, ma-       circuit converts these signals into analog audio signals.
trix circuit and horizontal aperture circuit.
                                                                     1-9. Sound buffer
1. Digital clamp circuit                                             Audio memory
The optical black section of the CCD extracts 16-pixel aver-
aged values from the subsequent data to make the black level         1-10. LCD driver
of the CCD output data uniform for each line. The 16-pixel           The Y/C signals which are input to the LCD driver are con-
averaged value for each line is taken as the sum of the value        verted to RGB signals, and the timing signal which is neces-
for the previous line multiplied by the coefficient k and the        sary for LCD monitor display and the RGB signals are then
value for the current line multiplied by the coefficient 1-k.        supplied to the LCD monitor.

2. White balance circuit                                             1-11. LCD monitor
This circuit controls the white balance by using the AWB judge-      This is the image display device which displays the image
ment value computed by the CPU to control the gain for each          signals supplied from the LCD driver.
R, G and B pixel based on the CCD data which has been
read.                                                                1-12. UART
                                                                     This circuit is used for transmitting serial data to a PC. The
3.    circuit                                                        interface is RS-232C-compatible.
This circuit performs (gamma) correction in order to maintain
a linear relationship between the light input to the camera          1-13. SSFDC control
and the light output from the picture screen.                        This reads data from the SSFDC card and stores it in SDRAM,
                                                                     and writes out the image data stored in SDRAM. In addition,
4. Color generation circuit                                          error correction is carried out when the data is read.
This circuit converts the CCD data into RGB signals.
                                                                     1-14. MJPEG compression
5. Matrix circuit                                                    Still and continuous frame data is converted to JPEG format,
This circuit generates the Y signals, R-Y signals and B-Y sig-       and movie images are compressed and expanded in MJPEG
nals from the RGB signals.                                           format.

6. Horizontal aperture circuit                                       2. Outline of Operation
This circuit is used generate the aperture signal.                   When the shutter opens, the reset signals, TEST0, TEST1
                                                                     and the serial signals ("take a picture" commands) from the
1-3. SDRAM controller                                                8-bit microprocessor are input and record operation starts.
This circuit outputs address, RAS, CAS and AS data for con-          When the TG drives the CCD, picture data passes through
trolling the SDRAM. It also refreshes the SDRAM.                     the A/D and is then input to the ASIC as 10-bit data. This data
                                                                     then passes through the DCLP, AWB, shutter and           circuit,
1-4. PIO                                                             after which it is input to the SDRAM. The AWB, shutter,
The expansion parallel port can be used for functions such           and AGC value are computed from this data, and two expo-
as stroboscope control and LCD driver control.                       sures are made to obtain the optimum picture. The data which
                                                                     has already been stored in the SDRAM is read by the CPU
1-5. SIO (Serial control)                                            and color generation is carried out. Each pixel is interpolated
This is the interface for the 8-bit microprocessor.                  from the surrounding data as being either R, G or B primary
                                                                     color data to produce R, G and B data. At this time, correction
1-6. TG, SG block                                                    of the lens distortion which is a characteristic of wide-angle
This is the timing generation circuit which generates the clocks     lenses is carried out. Aperture correction is carried out, and
(vertical transfer clock and electronic shutter clock) which drive   in case of still picture the data is then compressed by the
the CCD.                                                             JPEG method and in case of picture it is compressed by
                                                                     MJPEG method and is written to SSFDC card. When the data
                                                                     is to be output to an external device, it is read JPEG picture
                                                                     data from the SSFCD card and output to PC via the UART.
3. LCD Block
During EE, gamma conversion is carried out for the 10-bit
RGB data which is input from the A/D conversion block of the
CCD to the ASIC in order that the revised can be displayed
on the video. The YUV of 640 x 480 is then transferred to the
SVRAM.
The data which has accumulated in the SDRAM is after D/A
conversion is carried out by SDRAM control circuit inside the
ASIC , makes Y/C signal, the data is sent to the LCD panel
and displayed.
If the shutter button is pressed in this condition, the 10-bit
data which is output from the A/D conversion block of the
CCD is sent to the SDRAM (DMA transfer), and is displayed
on the LCD as a freeze-frame image.
During playback, the JPEG image data which has accumu-
lated in the SSFDC card is converted to RGB signals. In the
same way as for EE, the data is then sent to the SDRAM,
after which D/A conversion is carried out inside the ASIC,
and then the data is sent to the LCD panel and displayed.
The LCD driver is converted Y/C signals to RGB signals from
ASIC, and these RGB signals and the control signal which is
output by the LCD driver are used to drive the LCD panel.
The RGB signals are 1H transposed so that no DC compo-
nent is present in the LCD element, and the two horizontal
shift register clocks drive the horizontal shift registers inside
the LCD panel so that the 1H transposed RGB signals are
applied to the LCD panel.
Because the LCD closes more as the difference in potential
between the VCOM (common polar voltage: fixed at DC) and
the R, G and B signals becomes greater, the display becomes
darker; if the difference in potential is smaller, the element
opens and the LCD become brighter. In addition, the bright-
ness and contrast settings for the LCD can be varied by means
of the serial data from the ASIC.
1-3. PW1 POWER CIRCUIT DESCRIPTION
1. Outline                                                         3. Digital 3.3 V Power Output
This is the main power circuit, and is comprised of the follow-    3.3 V (D) is output. Feedback for the 3.3 V (D) is provided to
ing blocks.                                                        the switching controller (Pins (1) of IC501) so that PWM con-
Switching controller (IC501)                                       trol can be carried out.
Digital and analog system and LCD 5.0 V system power out-
put (L5010, Q5002, D5013, C5061)                                   4. 5 V System Power Output
Digital 3.3 V system power supply (L5017, Q5009, D5007,            5 V (D), 5.1 V (A) and 5 V (L) are output. Feedback for the 5
C5062)                                                             V (D) is provided to the switching controller (Pin (12) of IC501)
Analog and LCD system power supply (Q5007, T5001)                  so that PWM control can be carried out.
Backlight power supply output (L5005, Q5008, D5014, C5005)
                                                                   5. Analog and LCD System Power Output
2. Switching Controller (IC501)                                    15.0 V (A), -7.5 V (A), 12.4 V (L) and 15 V (L) are output.
This is the basic circuit which is necessary for controlling the   Feedback for the 15.0 V (A) with view mode and 12.4 V (L)
power supply for a PWM-type switching regulator, and is pro-       with play mode is provided to the switching controller (Pin
vided with four built-in channels, only CH1 (digital 3.3 V), CH2   (25) of IC501) so that PWM control can be carried out.
(5 V system), CH3 (analog and LCD system) and CH4 (back-
light system) are used. Feedback from 3.3 V (D) (CH1) ,5.0 V       6. Backlight Power Supply output
(D) (CH2), +15.0 V (A), +12.4 V (L) (CH3) and 5.8 V (L) (CH4)      5.8 V (L) is output. Feedback is sent to pins (36) of the switch-
power supply outputs are received, and the PWM duty is var-        ing controller (IC501) for PWM control to be carried out.
ied so that each one is maintained at the correct voltage set-
ting level.

2-1. Short-circuit protection circuit
If output is short-circuited for the length of time determined
by the condenser which is connected to Pin (17) of IC501, all
output is turned off. The control signal (P ON, P(A) ON and
LCD ON) are recontrolled to restore output.
1-4. PW1 STROBE CIRCUIT DESCRIPTION
1. Charging Circuit                                                 2. Light Emission Circuit
When UNREG power is supplied to the charge circuit and the          When RDY and TRIG signals are input from the ASIC expan-
CHG signal becomes High (3.3 V), the charging circuit starts        sion port, the stroboscope emits light.
operating and the main electorolytic capacitor is charged with
high-voltage direct current.                                        2-1. Emission control circuit
However, when the CHG signal is Low (0 V), the charging             When the RDY signal is input to the emission control circuit,
circuit does not operate.                                           Q5409 switches on and preparation is made to let current
                                                                    flow to the light emitting element. Moreover, when a STOP
1-1. Power switch                                                   signal is input, the stroboscope stops emitting light.
When the CHG signal switches to Hi, Q5406 turns ON and
the charging circuit starts operating.                              2-2. Trigger circuit
                                                                    When a TRIG signal is input to the trigger circuit, D5405
1-2. Power supply filter                                            switches on, a high-voltage pulse of several kilovolts is gen-
L5401 and C5401 constitute the power supply filter. They            erated inside the trigger circuit, and this pulse is then applied
smooth out ripples in the current which accompany the switch-       to the light emitting part.
ing of the oscillation transformer.
                                                                    2-3. Light emitting element
1-3. Oscillation circuit                                            When the high-voltage pulse form the trigger circuit is ap-
This circuit generates an AC voltage (pulse) in order to in-        plied to the light emitting part, currnet flows to the light emit-
crease the UNREG power supply voltage when drops in cur-            ting element and light is emitted.
rent occur. This circuit generates a drive pulse with a frequency
of approximately 50-100 kHz. Because self-excited light omis-          Beware of electric shocks.
sion is used, the oscillation frequency changes according to
the drive conditions.

1-4. Oscillation transformer
The low-voltage alternating current which is generated by the
oscillation control circuit is converted to a high-voltage alter-
nating current by the oscillation transformer.

1-5. Rectifier circuit
The high-voltage alternating current which is generated at
the secondary side of T5401 is rectified to produce a high-
voltage direct current and is accumulated at electrolytic ca-
pacitor C5412 on the main circuit board.

1-6. Voltage monitoring circuit
This circuit is used to maintain the voltage accumulated at
C5412 at a constance level.
After the charging voltage is divided and converted to a lower
voltage by R5417 and R5419, it is output to the SY1 circuit
board as the monitoring voltage VMONIT. When this VMONIT
voltage reaches a specified level at the SY1 circuit board, the
CHG signal is switched to Low and charging is interrupted.
1-5. SY1 CIRCUIT DESCRIPTION
1. Configuration and Functions
For the overall configuration of the SY1 circuit board, refer to the block diagram. The configuration of the SY1 circuit board
centers around a 8-bit microprocessor (IC301).
The 8-bit microprocessor handles the following functions.
1. Operation key input, 2. Mode LCD display, 3. Clock control, 4. Power ON/OFF, 5. Storobe charge control

    Pin              Signal            I/O                                        Outline
     1             CHG VOL               I       Strobe charge voltage input (analog input)
     2            NOT USED              -       -
    3~7          SCAN IN 0~4             I       Key matrix input
     8               AVDD               -        A/D converter analog power terminal
     9              AVREF                I       A/D converter standard voltage input terminal
     10          STBY (R) LED           O        Standby LED (red) ON/OFF signal                  L : LED light
     11          STBY (G) LED           O        Standby LED (green) ON/OFF signal                L : LED light
     12               VSS               -        GND
     13          SELF LED (R)           O        Self-timer LED (red) ON/OFF signal               L : LED light
   14~19          NOT USED               -       -
     20           AVREF ON              O        A/D standard power ON/OFF signal                 L : ON
     21           NOT USED               -       -
     22             CHG ON              O        Flash charge ON/OFF signal                       H : ON
   23~30          NOT USED               -       -
     31               VSS                -       GND
   32~69          NOT USED              -        -
     70             P (A) ON            O        DC/DC converter (analog) ON/OFF signal           H : ON
     71              P ON               O        DC/DC converter (digital) ON/OFF signal          H : ON
     72         DIN CONNECT              I       DIN jack connect detection signal                L : Connection
     73           NOT USED              -        -
     74            AV JACK               I       AV output cable connection detection signal      L : Connection
     75                SI                I       Serial communication data input (ASIC)
     76               SO                O        Serial communication data output (ASIC)
     77               SCK               O        Serial communication clock output (ASIC)
     78                IC               -        Connect to Vss
     79              XOUT               O        Main clock oscillation terminal (4 MHz)
     80               XIN                I       Main clock oscillation terminal
     81               VDD                -       Power supply terminal
     82              XCIN                I       Sub clock oscillation terminal (32.768 kHz)
     83             XCOUT               O        Sub clock oscillation terminal
     84             RESET                I       Reset input
     85            BAT OFF               I       Battery OFF detection signal                     L : OFF
     86               RXD                I       RS-232C RXD input terminal
     87             S. REQ              I        Serial communication request signal              L : Request
   88~90          NOT USED              -        -
   91~93        SCAN OUT 0~2            O        Key matrix output
     94           NOT USED              -       -
     95             LCD ON              O       LCD monitor power ON/OFF signal                  H : ON
     96          ASIC TEST 0            O        ASIC reset control signal
     97          ASIC RESET             O        ASIC reset signal                                L : Reset output
     98          ASIC TEST 1            O        ASIC reset control signal
     99              AVSS                -       A/D converter GND power terminal
    100            BATTERY               I       Battery voltage input (analog input)
                                    Table 4-1. 8-bit Microprocessor Port Specification
2. Internal Communication Bus
The SY1 circuit board carries out overall control of camera operation by detecting the input from the keyboard and the condition
of the camera circuits. The 8-bit microprocessor reads the signals from each sensor element as input data and outputs this data
to the camera circuits (ASIC) or to the LCD display device as operation mode setting data. Fig. 4-1 shows the internal commu-
nication between the 8-bit microprocessor and ASIC.




                                                                 S. REQ


                                                              ASIC SO                               ASIC
                       8-bit
                                                                                                    32 bit
                  microprocessor
                                                                 ASIC SI                            CPU

                                                             ASIC SCK



                                                                 RESET




                                         Fig. 4-1 Internal Bus Communication System

3. Key Operaiton
For details of the key operation, refer to the instruction manual.
           SCAN
SCAN       IN           0                 1                  2               3                 4
OUT
       0                                                                                   MACRO

       1          SHUTTER 1st      SHUTTER 2nd           CAMERA            PLAY                -

       2            BARRIER           CARD LID            MODE             SET              TEST

                                        Table 4-2. Key Operation
4. Power Supply Control
The 8-bit microprocessor controls the power supply for the overall system.
The following is a description of how the power supply is turned on and off. When the battery is attached, a regulated 3.3 V
voltage is normally input to the 8-bit microprocessor (IC301) by IC303, so that clock counting and key scanning is carried out
even when the power switch is turned off, so that the camera can start up again. When the battery is removed, the 8-bit micro-
processor operates in sleep mode using the backup capacitor. At this time, the 8-bit microprocessor only carries out clock
counting, and waits in standby for the battery to be attached again. When a switch is operated, the 8-bit microprocessor supplies
power to the system as required.
The 8-bit microprocessor first sets both the P (A) ON signal at pin (70) and the P ON signal at pin (71) to low, and then turns on
the DC/DC converter. After this, High signals are output from pin (97) so that the ASIC is set to the active condition. If the LCD
monitor is on, the LCD ON signal at pin (95) set to Low, and the DC/DC converter for the LCD monitor is turned on.

                                                          ASIC,      RS232C                      8bit       MODE         LCD
                                                                                   CCD
                                                         memory       driver                     CPU         LCD      MONITOR
                                                                               5 V (A), -7.5 V, 3.2 V  3.2 V 5V (L), 15 V,
                    Power voltage                         3.3 V       3.3 V
                                                                                 +15 V etc. (ALWAYS) (ALWAYS) +12V etc.

                  Lens cover close                        OFF          OFF          OFF         32KHz        OFF         OFF

                         Power switch ON-
                                                          OFF          OFF          OFF         4MHz         ON          OFF
                         Auto power down

     Lens                Shutter switch ON                 ON          ON       ON     OFF      4MHz         ON          OFF
    cover
    open                 Resolution, Flash,
                                                          OFF          OFF          OFF         4MHz         ON          OFF
                        Self timer switch ON

                             LCD finder                    ON          ON            ON         4MHz         ON           ON


                      Playback                             ON          ON           OFF         4MHz         ON           ON

                                          Table 4-3. Camera Mode (Battery Operation)


                                                          ASIC,      RS232C                      8bit       MODE        LCD
                                                                                    CCD
                                                         memory       Driver                     CPU         LCD      MONITOR
                                                                               5 V (A), -7.5 V, 3.2 V  3.2 V   5 V (L)
                    Power voltage                         3.3 V       3.3 V
                                                                                 +12 V etc. (ALWAYS) (ALWAYS) +12V etc.

                   Lens cover close                       OFF          OFF          OFF        32 KHz        OFF         OFF

                         Power switch ON-
                                                          OFF          OFF          OFF         4 MHz        ON          OFF
                         Auto power down

                           Take a picture                  ON          ON       ON     OFF      4 MHz        ON          OFF

    Lens
                            Erase image                    ON          ON           OFF         4 MHz        ON          OFF
    cover
    open
                          Download image                   ON          ON           OFF         4 MHz        ON          OFF


                         Continuous image                  ON          ON            ON         4 MHz        ON          OFF

                         Message from host                 ON          ON            ON         4 MHz        ON          OFF

Note) P. SAVE = Power save mode, 4 MHz = Main clock operation, 32 kHz = Sub clock operation
                                            Table 4-4. Host Mode (Battery Operation)
2. DISASSEMBLY
2-1. REMOVAL OF CABINET ASSEMBLY (FRONT) AND CABINET ASSEMBLY (BACK)

                                                                         6. Screw 1.7 x 3
                            7. Cabinet top


                                                                                      3. Back cabinet

                 13. Holder battery

                                                 12. Five screws
                                                     1.7 x 3




                                                                          1. Four screws
             2. Front cabinet
                                                                             1.7 x 4
                                 10. Holder
                                     SSFDC
                                                                                        11. Holder terminal




                                                                                              5. Cover jack

                                                                   8. Screw 1.7 x 3
                                                9. Two screws
                                                   1.7 x 4




                   1. Two screws 1.7 x 4        4. Cover battery


2-2. REMOVAL OF SY1 BOARD, TB2 BOARD AND TB1 BOARD


                                  1. Two screws 1.7 x 3

                                                             2. FPC


                   4. Connector                                         5. SY1 board


                3. Three connectors
                                                                        9. Unit control panel

                                                                                        8. Screw 1.7 x 3


             7. TB2 board




                      6. Screw 1.7 x 3                                                   10. Screw 1.7 x 3

                                                                   11. TB1 board
2-3. REMOVAL OF LENS VF AND PW1 BOARD




                                            1. Two screws 1.7 x 3


                                                  2. Lens VF




                                                               4. Connector



                                                                5. Connector




                                                          8. Reflector

        3. Two screws
           1.7 x 3

                                                                                6. Three
                                                                                   screws
                                                                                   1.7 x 3



                        7. Holder chassis PW1

                                                                         9. PW1 board
2-4. REMOVAL OF LCD, CA2 BOARD AND CA1 BOARD

                                                 8. Holder
                      9. CA2 board
                                                    chassis
                                                    CA2




                                                                          3. Four screws
                      7. Two                                                 1.7 x 3
                         screws
                         1.7 x 3

                            6. Two
                               connectors




                                                                                                      2. LCD
                                                    4. Connector
                                                                                  11. Holder
                                                                                      chassis
                                                                                      CA1
                                            5. Screw 1.7 x 3




                                                                                                   1. FPC

                                                                                     12. Two screws
                                                                                          1.7 x 6
                                                                               13. Screw
                                                                                   1.7 x 4

                                                              10. Three screws             14. CA2 board
                                                                  1.7 x 3




2-5. BOARD LOCATION


                      CA2 board
                                                              SY1 board




                TB2 board                                                                             TB1 board




                                     PW1 board



                                                                                                   CA1 board
3. ELECTRICAL ADJUSTMENT
3-1. Table for Servicing Tools                               3-4. Setup
                                                             1. System requirements
Ref. No.                Name                 Part code        Windows 95 or 98
   J-1     Color viewer 5,100 K                               IBM R -compatible PC with 486 or higher processor
                                              VJ8-0007
                                                              CD-ROM drive
   J-2     Siemens star chart
                                                              3.5-inch high-density diskette drive
   J-3     Calibration software               VJ8-0166        Serial port with standard RS-232C interface
   J-4     Extension cord                     VJ8-0151        8 MB RAM
                                                              Hard disk drive with at least 15 MB available
Note: J-1 color viewer is 100 - 110 VAC only.                 VGA or SVGA monitor with at least 256-color display
      J-2 Siemens star chart is the same as before models.
                                                             2. Installing calibration software
  J-1                             J-2                        1. Insert the calibration software installation diskette into your
                                                                diskette drive.
                                                             2. Open the explorer.
                                                             3. Copy the DSC Cal folder on the floppy disk in the FD drive
                                                                to a folder on the hard disk.

                                                             3. Color Viewer
                                                             Turn on the switch and wait for 30 minutes for aging to take
                                                             place before using Color Pure.


                                                             4.Computer screen during adjustment
  J-3                             J-4
                                                                Calibration       Upload        LCD
                                                                                                R Bright     B Bright   VCOMDC
                                                                   AWB             Firmware

                                                                  Focus             Image       RGB Offset   Gain       VCOMPP


                                                                 UV Matrix                      Tint         Phase
                                                                                   Initialize
                                                                              LCD Type          H AFC        Test


                                                              Firmware Version:



3-2. Equipment
1. Oscilloscope
2. Digital voltmeter
3. AC adaptor
4. IBM R -compatible PC
5. DC regulated power supply

3-3. Adjustment Items and Order
1. IC501 Frequency Adjustment
2. 5.0 V (D) Voltage Adjustment
3. 3.3 V (D) Voltage Adjustment
4. 12.4 V (L) Voltage Adjustment 1
5. 12.4 V (L) Voltage Adjustment 2
6. 5.8 V (L) Voltage Adjustment
7. CCD Defect Defect Adjustment
8. AWB Adjustment
9. Flange-back Adjustment
10. LCD Panel Adjustment
     10-1. LCD H AFC Adjustment
     10-2. LCD RGB Offset Adjustment
     10-3. LCD Gain Adjustment
     10-4. LCD Blue Brightness Adjustment
     10-5. LCD Red Brightness Adjustment
3-5. Connecting the camera to the computer
1. Turn off both camera and computer.
2. Locate the port cover on the side of the camera. Press on the arrows and slide the cover down to open it.
3. Line up the arrow on the cable connector with the notch on the camera's serial port. Insert the connector.
4. Locate a serial port on the back of your computer. You may have two serial ports labeled COM1 and COM2, or the ports may
   be labeled with icons. If you have two serial ports available, use port 1 to connect your camera.
5. Line up the serial connector on the cable with one of the serial ports on your computer, and insert the connector.
6. Turn on the camera and your computer system.




                                             To COM1 or COM2 serial port




                                                   Serial cable




                                                                                          AC adaptor
3-6. Adjust Specifications                                         3. 3.3 V (D) Voltage Adjustment

[PW1 board (Side A/B)]                                                Measuring Point      CL533 or CL553 or CL519
                                                                    Measuring Equipment    Digital voltmeter
                                                                       ADJ. Location       VR502
                                                                         ADJ. Value        3.30     0.03 V
                   VR501    VR502
                                                                   Adjustment method:
                                                                   1.Adjust with VR502 to 3.30     0.03 V.
                          CL524
                     CL515
                       CL554                                       4. 12.4 V (L) Voltage Adjustment 1
                   VR504 CL519
               VR505          CL536                                   Measuring Point      CL524 or CL554
                          CL530
                                                                    Measuring Equipment    Digital voltmeter
                      VR503                   VR506
                                                                       ADJ. Location       VR505
                                                                         ADJ. Value        12.40 0.05 V

                           CL512                                   Adjustment method:
                                                                   1. Set the play mode.
                                                                   2. Adjust with VR505 to 12.40    0.05 V.
                                  CL553
                                                                   5. 12.4 V (L) Voltage Adjustment 2
                                  CL533
                                                                      Measuring Point      CL524 or CL554
                                                                    Measuring Equipment    Digital voltmeter
                                                                       ADJ. Location       VR504
                                                                         ADJ. Value        12.40 0.05 V

Note:                                                              Adjustment method:
1. Voltage adjustment is necessary to repair in the PW1 board      1. Set the view mode, and turn on the LCD.
   and replace the parts.                                          2. Adjust with VR504 to 12.40   0.05 V.
2. Power voltage set about +3.0 V.
Preparation:                                                       6. 5.8 V (L) Voltage Adjustment
1. Connect CN103 on the CA2 board and CN502 on the PW1
                                                                      Measuring Point      CL530 or CL536
   board with extension cord.
2. Open the barrier switch.
                                                                    Measuring Equipment    Digital voltmeter
3. Set the view mode, and turn on the LCD.                             ADJ. Location       VR506
4. Carry out initialization and display the through image on the         ADJ. Value        5.80  0.05 V
   LCD screen.
                                                                   Adjustment method:
1. IC501 Oscillation Frequency Adjustment                          1. Adjust with VR506 to 5.80    0.05 V.

    Measuring Point        CL512                                   7. CCD Defect Detect Adjustment
 Measuring Equipment       Frequency counter                       Adjustment method:
     ADJ. Location         VR501                                   1. Set the camera mode, and turn on the power switch to open
                                                                      the lens cover.
      ADJ. Value           200      1 kHz
                                                                   2. Double-click on the DscCalV123b.
Adjustment method:                                                 3. Select CCD Defect on the LCD "Test", and click the "Yes".
1. Adjust with VR501 to 200        1 kHz.                          4. After the adjustment is completed, OK will display.
                                                                   5. Close the lens cover.
2. 5.0 V (D) Voltage Adjustment

    Measuring Point        CL515
 Measuring Equipment       Digital voltmeter
     ADJ. Location         VR503
      ADJ. Value           5.10     0.05 V

Adjustment method:
1. Adjust with VR503 to 5.10        0.05 V.
8. AWB Adjustment                                                 Preparation:
                                                                  POWER switch: ON
                                                                  Adjusting location:
                                                                  Flange-back adjustment screw (Fig. 1)
                                                                  Adjust the adjustment screw by turning it through the hole pro-
                                                                  vided in the CA1 board. If this adjustment screw is turned
                                                                  counter-clockwise, the focal length of the lens will decrease,
                                                                  and if it is turned clockwise, the focal length will increase.
                                                                  Adjustment method:
      Serial cable
                                                                  1. Display the image taken by the camera on the screen of a
                                                                     computer.
                                                                  2. Set the focus switch at the normal position.
                                                                  3. Project two Siemens star charts at a distance of 1.0 meters
                                                                     and 0.3 meters infront of the lens.
                                                                  4. Turn the adjustment screw until the Siemens star which is
                     Camera
                                 0 - 18 cm                           1.0 meters away is exactly in focus. Check that the Siemens
                                                                     star which is 0.3 meters from the front of the lens is out of
                                             All white pattern       focus at this time.
                                         Color viewer 5,100K      5. Project the Siemens star chart at a distance of 0.3 meters
                                                                     in front of lens. Check that it is out of focus at normal mode,
Preparation:                                                         and it is in focus at macro mode.
POWER switch: ON                                                  6. This adjustment location is integrated with the iris mecha-
Adjusting method:                                                    nism. After adjusting, make sure that no load has been
1. Set the all white pattern so that it becomes a full picture.      placed on the iris mechanism and harness.
   (Do not enter any light.)
2. Double-click on the DscCalV123b.                               10. LCD Panel Adjustment
3. Click the AWB, and click the Yes.                              [CA1 board (Side B)]
4. AWB adjustment value will appear on the screen.
5. Click the OK.

9. Frange-back Adjustment


                                                                                       CL426
                                                                                                  CL425
                                                                                        CL424


                                          Screw driver


     Lens                                  Adjustment screw

                                                                  10-1. LCD H AFC Adjustment
                              Fig. 1                              Preparation:
                                                                  POWER switch: ON
                                                                  Adjusting method:
                                       Focus switch               1. Double-click on the DscCalV123b .
                                                                  2. Select 0 on the LCD "H AFC".
                                                                  3. While watching the LCD monitor, adjust "H AFC" so that the
                                                                     edge of the LCD adjustment frame are the same distance
                                         Macro position
                                                                     from the left and right edge of the LCD screen. (A = B)



                                          Normal position


                              Fig. 2
                                             LCD
                                             adjustment
  LCD screen A                             B frame
                                                                                                               VG


                           FPC


10-2. LCD RGB Offset Adjustment                                                      CL424 waveform
Adjusting method:
1. Adjust LCD "RGB offset" so that the amplitude of the CL424
   waveform is 7.5 Vp-p    0.3 V.


                                                                                                          VG    0.2 V



                                                 7.5 Vp-p
                                                    0.3 V
                                                                                     CL426 waveform

                                                                10-5. LCD Red Brightness Adjustment
                                                                Adjusting method:
                     CL424 waveform
                                                                1. Adjust LCD "R Bright" so that the amplitude of the CL425
                                                                   waveform is   0.2 V with respect to the CL424 (VG) wave-
10-3. LCD Gain Adjustment                                          form.
Adjusting method:                                               Note:
1. Adjust LCD "Gain" so that the amplitude of the CL424 wave-   10-2. LCD RGB Offset adjustment and 10-3. LCD Gain ad-
   form is 4.0 Vp-p   0.15 V.                                   justment should always be carried out first.
Note:
10-2. LCD RGB Offset adjustment should always be carried
out first.




                                                                                                               VG

                                               4.0 Vp-p
                                                  0.15 V


                                                                                     CL424 waveform


                     CL424 waveform

10-4. LCD Blue Brightness Adjustment
Adjusting method:                                                                                         VG    0.2 V
1. Adjust LCD "B Bright" so that the amplitude of the CL426
   waveform is   0.2 V with respect to the CL424 (VG) wave-
   form.
Note:
10-2. LCD RGB Offset adjustment and 10-3. LCD Gain ad-                               CL425 waveform
justment should always be carried out first.
4. TROUBLESHOOTING GUIDE

  POWER LOSS INOPERTIVE                                             TAKING INOPERATIVE

                     CLOSE                                         PUSH SHUTTER
   BARRIER SW                 BARRIER SW ON             NORMAL        BUTTON

          OPEN
                     HIGH                                             IC301-4, 5       NO         CHECK
                               CHECK S6002,
    IC301-4, 93                                                     (SCAN IN 0, 1)             S3029, D3064,
                             CN302, D3069, R3021
                                                                    PULSE INPUT                R3021, R3022
          LOW                                                               YES
                     LOW                                              IC301-70, 71     LOW
IC302-7 (UP UNREG)           CHECK IC132, PW1                                                   CHECK IC301
                                                                    (P ON, P(A) ON)

          HIGH                                                              HIGH

     IC301-81        LOW                                            IC301-96, 97, 98   NO
                                CHECK IC302                                                  CHECK IC301, IC101
       (VDD)                                                             HIGH

          HIGH                                                              YES
                     LOW                                                SERIAL         NG
     IC301-84                                                                                  CHECK IC301,
                             CHECK IC302, R3051                    COMMUNICATION
     (RESET)                                                                                 R3001, R3003, IC101
                                                                    IC301-75~77, 87
          HIGH                                                              OK
     IC301-85        LOW
                                CHECK R3052                          CHECK IC101
    (BAT OFF)

          HIGH
    IC301-80          NO
                                CHECK X3001
  OSCILLATION

          YES
    IC301-82          NO       CHECK X3002,
  OSCILLATION                R3004, C3001, C3002

          YES

   CHECK IC301




  NO PICTURE

   CLK (114MHz)       YES MAIN CLOCK FOR SYSTEM OPERATION
   OSCILLATION               NO OPERATION IF ABSENT
   CHECK L1105               CHECK IC111, L1101, L1105 and X1101
          YES
 SD CLK (57 MHz)      NG     MAIN CLOCK FOR SDRAM (IC106)
  OSCILLATION                NO OPERATION IF ABSENT FROM IC121
    IC106-35                 CHECK IC101, IC106 and C1061
          YES
                      NG     INCORRECT HANDSHAKING BETWEEN 8-BIT
  IC101-111, 114
                             CPU AND RS-232C
  (IC301-75, 76)
                             CHECK EACH INTERFACE
          OK
 CHECK ASIC AND
  MEMORY PIN
5 . PARTS LIST
LOCATION PARTS NO.           DESCRIPTION                                        LOCATION PARTS NO.               DESCRIPTION

CABINET & CHASSIS PARTS 1                                                       16          636 055 5853         HOLDER TERMINAL-SR662/J
                                                                                17          636 056 0956         DEC MONITOR-SR662/E
1        636 056 2479        ASSY,COVER LENS-SR662/E                            18          636 055 9080         ASSY,CABINET BACK-SR662/J
2        636 055 5600        COVER FRONT-SR662/J                                19          636 055 5938         KNOB POWER-SR662/J
3        636 055 5785        DEC WINDOW VF-SR662/J                              20          636 057 0214         SPRING COMP RELEASE-662/J
4        636 055 5792        DEC STRAP-SR662/J                                  21          636 055 9042         ASSY,BUTTON SHUTTER-662/J
5        636 055 9066        ASSY,CABI FRONT-SR662/J                            22          636 056 0932         CABINET TOP-SR662/E
6        636 055 5846        HOLDER COVER LENS-SR662/J                          23          636 055 5990         SLIDE KNO



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