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R-340A


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                                                                                                                                                                  R-340A




                                                                                                      SERVICE MANUAL
                                                                                                                                                      S7717R340APHR




                                                                                                                         MICROWAVE OVEN



                                                        COOK                  KG DEF HELP




                                                                                                                              R-340A
                                                                INSTANT ACTION
                                                         To adjust quantity - touch pad
                                                                                        again



                                                       BEVERAGE
                                                                                  REHEAT PIE




                                                     REHEAT PIZZA




                                                     FROZEN VEGETABLES




                                                          RICE
                                                                                FRESH VEGETABLES




                                                                                 JACKET POTATO




                                                                                 REHEAT PORRIDGE
                                                                                                           MODEL
                                                1.
                                                     SREAK / CHOPS
                                                2.
                                                     ROAST MEAT
                                                3.
                                                     POUL TRY
                                                4.                                   DEFROST
                                                     CHICKEN PIECES



                                                      1                  2                      3
                                                      4                  5                      6
                                                      7                  8                      9
                                               POWER LEVEL
                                                                         O             TIMER/CLOCK

                                                 STOP/CLEAR
                                                                             INSTANT COOK /START




                                                                                                           In interests of user-safety the oven should be restored to its
                                                                                                           original condition and only parts identical to those specified
                                                                                                           should be used.




                                                                                                     TABLE OF CONTENTS
                                                                                                                                                            Page
CAUTION, MICROWAVE RADIATION ............................................................................................................ 1
WARNING ..........................................................................................................................................................1
PRODUCT SPECIFICATIONS ......................................................................................................................... 2
GENERAL INFORMATION ............................................................................................................................... 2
APPEARANCE VIEW ....................................................................................................................................... 3
OPERATION SEQUENCE ............................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS ................................................................................................ 5
SERVICING ...................................................................................................................................................... 6
TEST PROCEDURE ........................................................................................................................................ 8
TOUCH CONTROL PANEL ............................................................................................................................ 14
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ........................................................... 18
MICROWAVE MEASUREMENT .................................................................................................................... 24
WIRING DIAGRAM ........................................................................................................................................ 25
PICTORIAL DIAGRAM ................................................................................................................................... 26
POWER UNIT CIRCUIT .................................................................................................................................. 27
CPU UNIT CIRCUIT ........................................................................................................................................ 28
PRINTED WIRING BOARD ............................................................................................................................ 29
PARTS LIST .................................................................................................................................................... 30




                                                         SHARP CORPORATION
R-340A
                                                                                             R-340A




             SERVICE MANUAL
                                                                    PRODUCT SPECIFICATIONS

                     MICROWAVE OVEN

                            R-340A                                  APPEARANCE VIEW

         GENERAL IMPORTANT INFORMATION

This Manual has been prepared to provide Sharp Corp. Service        OPERATING SEQUENCE
engineers with Operation and Service Information.

It is recommended that service engineers carefully study the
entire text of this manual, so they will be qualified to render     FUNCTION OF IMPORTANT
satisfactory customer service.                                      COMPONENTS

                 CAUTION
           MICROWAVE RADIATION
                                                                    SERVICING AND
 DO NOT BECOME EXPOSED TO RADIATION FROM                            TROUBLESHOOTING CHART
 THE MICROWAVE GENERATOR OR OTHER PARTS
 CONDUCTING MICROWAVE ENERGY.

 Service engineers should not be exposed to the microwave
 energy which may radiate from the magnetron or other               TEST PROCEDURE
 microwave generating devices if it is improperly used or
 connected. All input and output microwave connections,
 waveguides, flanges and gaskets must be secured. Never
 operate the device without a microwave energy absorbing            TOUCH CONTROL PANEL
                                                                    ASSEMBLY
 load attached. Never look into an open waveguide or
 antenna while the device is energized.

                                                                    COMPONENT REPLACEMENT
                                                                    AND ADJUSTMENT PROCEDURE
                          WARNING

 Never operate the oven until the following points are ensured.
 (A) The door is tightly closed.                                    MICROWAVE MEASUREMENT
 (B) The door brackets and hinges are not defective.
 (C) The door packing is not damaged.
 (D) The door is not deformed or warped.
 (E) There is not any other visible damage with the oven.
                                                                    WIRING DIAGRAM
 Servicing and repair work must be carried out only by trained
 service engineers.
 All the parts marked "*" on parts list are used at voltages more
 than 250V.                                                         PARTS LIST
 Removal of the outer wrap gives access to potentials above
 250V.
 All the parts marked "" on parts list may cause undue micro-
 wave exposure, by themselves, or when they are damaged,
 loosened or removed.




                 SHARP CORPORATION
                      OSAKA, JAPAN




                                                               1
R-340A




                            PRODUCT SPECIFICATIONS
             ITEM                                                 DESCRIPTION
Power Requirements           220 Volts
                             50 Hertz
                             Single phase, 3 wire earthed
Power Consumption            1.5kW
Power Output                 1000 watts nominal of RF microwave energy (IEC 705)
                             Operating fequency 2450 MHz
Case Dimensions              Width 520 mm
                             Height 302 mm including foot
                             Depth 403 mm
Cooking Cavity Dimensions    Width 348 mm
                             Height 212 mm
                             Depth 379 mm
Turntable diameter                  335mm
Control Complement           Touch Control System
                             Clock ( 1:00 - 12:59)
                             Timer (0 - 99 minutes 99 seconds)
                             Microwave Power for Variable Cooking
                              Repetition Rate;
                             HIGH ............................................... Full power throughout the cooking time
                             MEDIUM HIGH .................................................. approx. 70% of Full Power
                             MEDIUM ............................................................. approx. 50% of Full Power
                             MEDIUM LOW .................................................... approx. 30% of Full Power
                             LOW ................................................................... approx. 10% of Full Power
                             INSTANT ACTION pads
                             DEFROST pad
                             NUMBER pads
                             POWER LEVEL pad
                             TIMER / CLOCK pad
                             STOP/CLEAR pad
                             INSTANT COOK/START pad
Set Weight                   Approx. 17 kg




                                   GENERAL INFORMATION

                                        WARNING
                            THIS APPLIANCE MUST BE EARTHED
                                        IMPOTANT
   THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

                            GREEN-AND-YELLOW                        : EARTH
                            BLUE                                    : NEUTRAL
                            BROWN                                   : LIVE


                                                   2
                                                                                                                                             R-340A




                                             APPEARANCE VIEW
1. Ventilation openings
2. Oven lamp                                                           2
                                             3                                                                                      1
3. Door hinges
4. Door safety latches                                                                             10
5. See through door
6. Door seals and sealing                                                                           9   14
                                         4
   surfaces                                                     7
7. Coupling
8. Door open button                                                                                          12
9. Touch control panel                                                                              8
                                                                               11                                         13
10.Digital readout                       5              6                                                         15
11.Wave guide cover
12.Power supply cord
13.Rating label
14.Turntable tray
15.Turntable support


                                             TOUCH CONTROL PANEL




                                                                                                              Indicator

                                                         COOK                       KG DEF HELP




                                                                    INSTANT ACTION
                                                            To adjust quantity - touch pad again



                                                        BEVERAGE                       REHEAT PIE




                                                      REHEAT PIZZA                   FRESH VEGETABLES


                                                                                                                  INSTANT ACTION PADS
                                                                                                                  Press to cook or reheat 8 popular
                                                      FROZEN VEGETABLES               JACKET POTATO
                                                                                                                  manus.


 NUMBER PADS                                                 RICE                    REHEAT PORRIDGE
 Press to enter cooking times, clock
 time or weight of food.                         1.
                                                      SREAK / CHOPS
                                                 2.
                                                      ROAST MEAT
                                                 3.                                                               DEFROST PAD
                                                      POULTRY                            DEFROST
 POWER LEVEL PAD                                 4.                                                               Press to select the Defrost menu.
 Press to select microwave power                      CHICKEN PIECES

 setting. If not pressed, 100% is au-
 tomatically selected.                                 1                   2                       3
 Press to alter the cooking result for                                                                            TIMER / CLOCK PAD
 automatic operations.
                                                       4                   5                       6              Press to set Clock, timer, child
                                                                                                                  lock or demonstration mode.

                                                       7                   8                       9              INSTANT COOK/START PAD
                                                                                                                  Press to start oven after setting
 STOP/CLEAR PAD
 Press to clear during programming.
                                             POWER LEVEL                   O              TIMER/CLOCK             programmes. Press once to cook
                                                                                                                  for 1 minute on HIGH or increase
 Press once to stop operation of oven                                                                             in 1 minute increments each time
 during cooking; press twice to can-              STOP/CLEAR                    INSTANT COOK /START               this pad is pressed during cook-
 cel cooking programme.                                                                                           ing.




                                                                           3
  R-340A




                                           OPERATION SEQUENCE
OFF CONDITION                                                           opened after the cooking cycle has been interrupted,
Closing the door activates all door interlock switches (1st.            because the relay RY1 stays closed. Shown in the
latch switch and 2nd. interlock relay control switch).                  display is the remaining time.

IMPORTANT                                                          6.   MONITOR SWITCH CIRCUIT
When the oven door is closed, the monitor switch contacts               The monitor switch is mechanically controlled by
(COM-NC) must be open.                                                  oven door, and monitors the operation of the 1st latch
When the microwave oven is plugged in a wall outlet, rated              switch and 2nd. interlock relay.
voltage is supplied to the control unit.                           6-1 When the oven door is opened during or after the
                Figure O-1 on page 25                                   cycle of a cooking program, the 1st. latch switch and
                                                                        2nd. interlock relay control switch must open their
1. The display will show flashing "88:88".
                                                                        contacts first.
2. To set any programmes or set the clock, you must first
                                                                        After that the contacts (COM-NC) of the monitor
   touch the STOP/CLEAR pad.
                                                                        switch can be closed.
3. " : " appears in the display.
                                                                   6-2. When the oven door is closed, the contacts (COM-
NOTE: When the oven door is opened, the oven lamp                       NC) of the monitor switch must be opened. After that
       comes on at this time.                                           the contacts of the 1st. latch switch and 2nd. interlock
                                                                        relay control switch are closed.
MICROWAVE COOKING CONDITION                                        6-3. When the oven door is opened and the contacts of the
HIGH COOKING                                                            1st. latch switch and 2nd. interlock relay remain
Enter a desired cooking time with the touching NUMBER                   closed. The fuse M10A will blow, because the monitor
pad and start the oven with touching START pad.                         switch is closed and a short circuit is caused.
Function sequence
                                                                   MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
               Figure O-2 on page 25                               COOKING
  CONNECTED COMPONENTS                            RELAY            When the microwave oven is preset for variable cooking
  Oven lamp, Fan motor, Turntable motor           RY1              power, rated voltage is supplied to the power transformer
  Power transformer                               RY2              intermittently within a 32-second time base through the
                                                                   relay contact which is coupled with the current-limiting
1. Rated voltage. is supplied to the primary winding of the        relay. The following levels of microwave power are given.
   power transformer. The voltage is converted to about
                                                                                           32 sec. ON
   3.3 volts A.C. output on the filament winding and high          SETTING;        HIGH
   voltage of approximately 2000 volts A.C. on the
                                                                                           24 sec. ON        8 sec. OFF
   secondary winding.                                                        MEDIUM HIGH                                  Approx. 70%
2. The filament winding voltage (3.3 volts) heats the                                      18 sec. ON       14 sec. OFF
   magnetron filament and the high voltage (2000 volts) is                       MEDIUM                                   Approx. 50%

   sent to the voltage doubling circuit, where it is doubled                               12 sec. ON       20 sec. OFF
                                                                             MEDIUM LOW                                   Approx. 30%
   to negative voltage of approximately 4000 volts D.C..
                                                                                           6 sec. ON        26 sec. OFF
3. The 2450 MHz microwave energy produced in the                                    LOW                                   Approx. 10%
   magnetron generates a wave length of 12.24 cm. This
   energy is channelled through the waveguide (transport
   channel) into the oven cavity, where the food is placed         NOTE: TheON/OFF time ratio does not exactly correspond
   to be cooked.                                                         to the percentage of microwave power, because
4. When the cooking time is up, a signal tone is heard and               approx. 2 seconds are needed for heating up the
   the relays RY1+RY2 go back to their home position.                    magnetron filament.
   The circuits to the oven lamp, power transformer, fan
   motor and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
   switches come to the following condition
                                  CONDITION
                                  DURING       DOOR OPEN
 SWITCH                 CONTACT   COOKING      (NO COOK-
 ING)
 1st. latch switch      COM-NO    Closed         Open
 2nd. interlock relay
 control switch         COM-NO    Closed         Open
 Monitor switch         COM-NC    Open           Closed

   The circuits to the power transformer, fan motor and
   turntable motor are cut off when the 1st. latch switch
   and 2nd. interlock relay control switch are made open.
   The oven lamp remains on even if the oven door is

                                                               4
                                                                                                                           R-340A




                               FUNCTION OF IMPORTANT COMPONENTS
DOOR OPEN MECHANISM                                                HIGH VOLTAGE FUSE 0.75A
The door is opened by pushing the open button on the               The high voltage fuse blows when the high voltage rectifier
control panel, refer to the Figure D-1.                            or the magnetron is shorted.
When the open button is pushed, the open button pushes
up the switch lever, and then the switch lever pushes up           OVEN THERMAL CUT-OUT
the the latch head. The latch heads are moved upward and           The thermal cut-out, located on the top of the oven cavity,
released from latch hook. Now the door will open.                  is designed to prevent damage to the oven by fire. If the
                          Door                                     foods load is overcooked, by either error in cook time or
                                 Latch Hook                        defect in the control unit, the thermal cut-out will open.
                                                                   Under normal operation, the oven thermal cut-out remains
                       Latch                                       closed. However, when abnormally high temperatures are
                       Heads                                       reached within the oven cavity, the oven thermal cut-out
                                      2nd. Interlock
                                      Relay Control                will open at 125



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