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R-350A


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                                                                                                                                                               R-350A




                                                                                              SERVICE MANUAL
                                                                                                                                              S8725R350APHR




                                                                                                                 MICROWAVE OVEN



                                                     COOK               KG DEF HELP




                                                                                                                      R-350A
                                               INTERACTIVE
                                                 DISPLAY                        HELP




                                                                                                   MODEL
                                                1.
                                                   BEVERAGE
                                                2.
                                                  PIE/PIZZA
                                                3.                             REHEAT
                                                   PORRIDGE
                                                4.
                                                   CASSEROLES

                                                1.
                                                   STEAK/CHOPS
                                                2.
                                                   ROAST MEAT
                                                3.                             DEFROST
                                                   POULTRY
                                                4.
                                                   CHICKEN PIECES




                                                     MEAT         VEGETABLES    SLOW COOK




                                                 1 2 3 4 5
                                                 6 7 8 9 O
                                                POWER LEVELS
                                                                    CLOCK
                                                                                  TIMER


                                                     STOP/CLEAR
                                                                        INSTANT COOK/START




                                                                                                   In interests of user-safety the oven should be restored to its
                                                                                                   original condition and only parts identical to those specified
                                                                                                   should be used.




This is supplemental Service Manual for Model R-350A. This model is quite similar to Base Model R-340A. Use
this supplemental manual together with the Base Model Service Manual (Refer No. is S7717R340APHR) for
complete operation, service information, etc..




                                                                                             TABLE OF CONTENTS
                                                                                                                                                            Page
SERVICING ................................................................................................................. INSIDE FRONT COVER
CAUTION, MICROWAVE RADIATION ............................................................................................................ 1
WARNING ..........................................................................................................................................................1
PRODUCT SPECIFICATIONS ......................................................................................................................... 2
GENERAL INFORMATION ............................................................................................................................... 2
APPEARANCE VIEW ....................................................................................................................................... 3
OPERATION SEQUENCE ............................................................................................................................... 3
TEST PROCEDURE ........................................................................................................................................ 4
TOUCH CONTROL PANEL .............................................................................................................................. 4
MICROWAVE MEASUREMENT ...................................................................................................................... 7
WIRING DIAGRAM .......................................................................................................................................... 8
CPU UNIT CIRCUIT .......................................................................................................................................... 9
PARTS LIST .................................................................................................................................................... 10




                                                 SHARP CORPORATION
R-350A




                                                    SERVICING

                                   WARNING TO SERVICE PERSONNEL
 Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts
 of the high voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High
 voltage rectifier assembly, High voltage harness.

  REMEMBER TO CHECK 3D                                        REMEMBER TO CHECK 4R

 1) Disconnect the supply.                                   1) Reconnect all leads removed from components
 2) Door opened, and wedged open.                               during testing.
 3) Discharge high voltage capacitor.                        2) Replace the outer case (cabinet).
                                                             3) Reconnect the supply.
     WARNING: AGAINST THE CHARGE OF THE                      4) Run the oven. Check all functions.
              HIGH-VOLTAGE CAPACITOR
                                                              Microwave ovens should not be run empty. To test for
    The high-voltage capacitor remains charged about         the presence of microwave energy within a cavity,
    60 seconds after the oven has been switched off.         place a cup of cold water on the oven turntable, close
    Wait for 60 seconds and then short-circuit the           the door and set the microwave timer for two (2)
    connection of the high-voltage capacitor (that is, of    minutes. Set the power level to HIGH and push the
    the connecting lead of the high-voltage rectifier)       START button. When the two minutes has elapsed
    against the chassis with the use of an insulated         (timer at zero) carefully check that the water is now hot.
    screwdriver.                                             If the water remains cold carry out 3D checks and re-
                                                             examine the connections to the component being
 Sharp recommend that wherever possible fault-finding        tested.
 is carried out with the supply disconnected. It may in,
 some cases, be necessary to connect the supply after
 the outer case has been removed, in this event carry
 out 3D checks and then disconnect the leads to the
 primary of the power transformer. Ensure that these
 leads remain isolated from other components and the
 oven chassis. (Use insulation tape if necessary.) When
 the testing is completed carry out 3D checks and
 reconnect the leads to the primary of the power trans-
 former.

 When all service work is completed and the oven is fully assembled, the microwave power output should be
 checked and microwave leakage test should be carried out.
                                                                                             R-350A




             SERVICE MANUAL
                                                                    PRODUCT SPECIFICATIONS

                     MICROWAVE OVEN

                            R-350A                                  APPEARANCE VIEW

         GENERAL IMPORTANT INFORMATION

This Manual has been prepared to provide Sharp Corp. Service        OPERATING SEQUENCE
engineers with Operation and Service Information.

It is recommended that service engineers carefully study the
entire text of this manual, so they will be qualified to render
satisfactory customer service.                                      TEST PROCEDURE

                 CAUTION
           MICROWAVE RADIATION
                                                                    TOUCH CONTROL PANEL
 DO NOT BECOME EXPOSED TO RADIATION FROM
                                                                    ASSEMBLY
 THE MICROWAVE GENERATOR OR OTHER PARTS
 CONDUCTING MICROWAVE ENERGY.

 Service engineers should not be exposed to the microwave
 energy which may radiate from the magnetron or other               MICROWAVE MEASUREMENT
 microwave generating devices if it is improperly used or
 connected. All input and output microwave connections,
 waveguides, flanges and gaskets must be secured. Never
 operate the device without a microwave energy absorbing            WIRING DIAGRAM
 load attached. Never look into an open waveguide or
 antenna while the device is energized.

                                                                    PARTS LIST
                          WARNING

 Never operate the oven until the following points are ensured.
 (A) The door is tightly closed.
 (B) The door brackets and hinges are not defective.
 (C) The door packing is not damaged.
 (D) The door is not deformed or warped.
 (E) There is not any other visible damage with the oven.
 Servicing and repair work must be carried out only by trained
 service engineers.
 All the parts marked "*" on parts list are used at voltages more
 than 250V.
 Removal of the outer wrap gives access to potentials above
 250V.
 All the parts marked "" on parts list may cause undue micro-
 wave exposure, by themselves, or when they are damaged,
 loosened or removed.




                 SHARP CORPORATION
                      OSAKA, JAPAN




                                                               1
R-350A




                            PRODUCT SPECIFICATIONS
             ITEM                                                 DESCRIPTION
Power Requirements           220 Volts
                             50 Hertz
                             Single phase, 3 wire earthed
Power Consumption            1.5kW
Power Output                 1000 watts nominal of RF microwave energy (IEC 705)
                             Operating fequency 2450 MHz
Case Dimensions              Width 520 mm
                             Height 302 mm including foot
                             Depth 403 mm
Cooking Cavity Dimensions    Width 348 mm
                             Height 212 mm
                             Depth 379 mm
Turntable diameter                  335mm
Control Complement           Touch Control System
                             Clock ( 1:00 - 12:59)
                             Timer (0 - 99 minutes 99 seconds)
                             Microwave Power for Variable Cooking
                              Repetition Rate;
                             HIGH ............................................... Full power throughout the cooking time
                             MEDIUM HIGH .................................................. approx. 70% of Full Power
                             MEDIUM ............................................................. approx. 50% of Full Power
                             MEDIUM LOW .................................................... approx. 30% of Full Power
                             LOW ................................................................... approx. 10% of Full Power
                             HELP pad
                             REHEAT pad
                             DEFROST pad
                             SLOW COOK pad
                             INFORMATION COOK pads
                             MORE / LESS pads
                             NUMBER pads
                             POWER LEVEL pad
                             CLOCK pad
                             TIMER pad
                             STOP/CLEAR pad
                             INSTANT COOK/START pad
Set Weight                   Approx. 17 kg




                                   GENERAL INFORMATION

                                        WARNING
                            THIS APPLIANCE MUST BE EARTHED
                                        IMPOTANT
   THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

                            GREEN-AND-YELLOW                        : EARTH
                            BLUE                                    : NEUTRAL
                            BROWN                                   : LIVE


                                                   2
                                                                                                                        R-350A




                                              APPEARANCE VIEW

                                              TOUCH CONTROL PANEL




                                                   COOK                KG DEF HELP          Indicator




                                             INTERACTIVE                                    HELP PAD
                                               DISPLAY                        HELP          Press to select information guide
INFORMATION COOK PADS                                                                       on/off, child lock, demonstration
Press to select information Cook mode.         1.                                           or language modes.
                                                  BEVERAGE
                                               2.                                           Press to get cooking information.
                                                  PIE/PIZZA
                                               3.                            REHEAT
                                                  PORRIDGE
                                               4.                                           SLOW COOK PAD
                                                  CASSEROLES
                                                                                            Press to cook slowly and for a
                                               1.                                           longer time.
                                                  STEAK/CHOPS
                                               2.
                                                  ROAST MEAT
                                               3.                            DEFROST        MORE ( ), LESS ( ) PADS
                                                  POULTRY
                                               4.                                           Press to increase/decrease the
NUMBER PADS                                       CHICKEN PIECES                            time in one minute increments
Press to enter cooking times, clock                                                         during cooking or to alter the do-
time or weight or quantity of food.                                                         neness for the Information Cook
                                                  MEAT          VEGETABLES    SLOW COOK
                                                                                            mode.


POWER LEVEL PAD
Press to select microwave power                                                             CLOCK PAD
setting. If not pressed, HIGH is au-
tomatically selected.
                                                1 2 3 4 5                                   Press to set Clock.

                                                6 7 8 9 O                                   TIMER PAD
                                                                                            Press to set timer.

                                               POWER LEVEL         CLOCK         TIMER      INSTANT COOK/START PAD
STOP/CLEAR PAD                                                                              Press once to cook for 1 minute
Press to clear during programming.                                                          at HIGH or increase by 1 minute
                                                  STOP/CLEAR
Press once to stop operation of oven                                   INSTANT COOK/START   multiples each time this pad is
during cooking; press twice to can-                                                         pressed during cooking.
cel cooking programme.                                                                      Press to start oven after setting
                                                                                            programmes.




                                         OPERATION SEQUENCE


OFF CONDITION
Closing the door activates all door interlock switches (1st. latch switch and 2nd. interlock relay control switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts (COM-NC) must be open.
When the microwave oven is plugged in a wall outlet, rated voltage is supplied to the control unit.
                                                Figure O-1 on page 13

1. The display will show          ,           ,             and          .
2. To set any programmes or set the clock, you must first touch the STOP/CLEAR pad.
3. " : " appears in the display.
NOTE: When the oven door is opened, the oven lamp comes on at this time.

                                                                   3
 R-350A



                                                   TEST PROCEDURES
  PROCEDURE
    LETTER                                                   COMPONENT TEST
          M        KEY UNIT TEST

                   If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
                   is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
                   contacts are closed when the door is closed and open when the door is open.
                   If the door sensing switch (stop switch) is good, disconnect the flat ribbon cable that connects the key
                   unit to the control unit and make sure the door sensing switch is closed (either close the door or short
                   the door sensing switch connector). Use the key unit matrix indicated on the control panel schematic
                   and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making
                   momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must
                   be replaced. If the control unit does not respond, it is faulty and must be replaced.
                   If a specific pad does not respond, the above method may be used (after clearing the control unit) to
                   determine if the control unit or key pad is at fault.
                   CARRY OUT 3D CHECKS.

                                          G8        G7        G6        G5       G4      G3            G2        G1


                                 G9        5         4           3       2           1                          HELP

                                                                                                                POWER
                              G10          0         9           8       7           6                          LEVEL

                                                   SLOW                                                          STOP
                              G11        TIMER
                                                   COOK              VEGETABLES REHEAT
                                                                                                                CLEAR
                                        INSTANT
                              G12         COOK     CLOCK                       DEFROST                          MEAT
                                         START




                                                 DESCRIPTION OF LSI
LSI(IZA814DR):
The I/O signal of the LSI(IZA814DR) is detailed in the following table.

  Pin No.      Signal       I/O                                      Description
  1-2         VL2-VL1        IN       Power source voltage input terminal.
                                      Standard voltage for LCD.
  3-6         AN7-AN4       IN        Terminal to change cooking input according to the Model.
                                      By using the A/D converter contained in the LSI, DC voltage in accordance with the
                                      Model in operation is applied to set up its cooking constant.
  7            AN3         OUT        Key strobe signal.
                                      Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                                      while one of G1 line keys on key matrix is touched.
  8            AN2          IN        To input signal which communicates the door open/close information to LSI.
                                      Door closed "H" level signal (0V). Door opened "L" level signal (-5V)
  9-10        P61-P60      OUT        Terminal not used.
  11            P57        OUT        Terminal not used.
  12            P56        OUT        Oven lamp, fan motor and turntable motor driving signal.
                                                                                         20.0 msec.
                                      To turn on and off shut off relay (RY1). The
                                                                                                                        H : GND
                                      square waveform voltage is delivered to
                                      the RY1 driving circuit and RY2 control
                                      circuit.                                                 During cooking
                                                                                                                        L : -5V




  13            P55        OUT        Terminal not used.

                                                             4
                                                                                                                           R-350A




Pin No.   Signal    I/O                                        Description
                                                                             0.12 sec.
14         P54      OUT   Signal to sound buzzer (2.0 kHz).                                                    H : GND
                                                                         A
                          A: key touch sound.                                    2.4 sec.
                                                                                                               L : -5V

                                                                                                               H : GND
                          B: Completion sound.                           B
                                                                                                               L : -5V

15         P53      OUT   Magnetron high-voltage circuit driving signal.
                          To turn on and off the cook relay                      OFF
                                                                                                                H : GND
                          (RY2). The signals holds "L" level
                          during microwave cooking and "H"                P-HI           ON
                                                                                                                L : -5V
                          level while not cooking. In other cook-                OFF                  OFF
                          ing modes (variable cooking) the sig-                                                 H : GND
                                                                                            24 sec.
                          nal turns to "H" level and "L" level in         P-70
                                                                                         ON           8 sec.
                          repetition according to the power level.                                              L : -5V
                                                                       (ON and OFF times for other power level.)
16-18     P52-P50   OUT   Terminal not used.
19         P47      IN    Signal coming from touch key.
                          When either G12 line on key matrix is touched, a corresponding signal out of AN3
                          and P20 - P26 will be input into P47. When no key is touched, the signal is held at
                          "H" level.
20         P46      IN    Signal similar to P47.
                          When either G11 line on key matrix is touched, a corresponding signal will be input
                          into P46.
21         P45      IN    Signal similar to P47.
                          When either G10 line on key matrix is touched, a corresponding signal will be input
                          into P45.
22         P44      IN    Signal similar to P47.
                          When either G9 line on key matrix is touched, a corresponding signal will be input
                          into P44.
23         P43      OUT   Terminal not used.
24         INT0     IN    Signal synchronized with commercial power source frequency.
                          This is the basic timing for time processing                                                   H : GND

                          of LSI.
                                                                                                                         L : -5V
                                                                                         20.0 msec.




25         P41      OUT   Terminal not used.
26         P40      IN    Connected to VC.
27        RESET     IN    Auto clear terminal.
                          Signal is input to reset the LSI to the initial state when power is applied. Temporarily
                          set to "L" level the moment power is applied, at this time the LSI is reset. Thereafter
                          set at "H" level.
28-29     P71-P70   OUT   Terminal not used.
30         XIN      OUT   Internal clock oscillation frequency input setting.
                          The internal clock frequency is set by inserting the ceramic filter oscillation circuit
                          with respect to XIN terminal.
31        XOUT      OUT   Internal clock oscillation frequency control output.
                          Output to control oscillation input of XOUT.
32         VSS      IN    Power source voltage: -5.0V.
                          VC voltage of power source circuit input.
33         P27      OUT   Terminal not used.
34         P26      OUT   Key strobe signal.
                          Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                          while one of G8 line keys on key matrix is touched.
35         P25      OUT   Key strobe signal.
                          Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                          while one of G7 line keys on key matrix is touched.



                                                  5
R-350A




Pin No.    Signal       I/O                                     Description
36          P24         OUT   Key strobe signal.
                              Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                              while one of G6 line keys on key matrix is touched.
37           P23        OUT   Key strobe signal.
                              Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                              while one of G5 line keys on key matrix is touched.
38           P22        OUT   Key strobe signal.
                              Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                              while one of G4 line keys on key matrix is touched.
39           P21        OUT   Key strobe signal.
                              Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                              while one of G3 line keys on key matrix is touched.
40           P20        OUT   Key strobe signal.
                              Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminal
                              while one of G2 line keys on key matrix is touched.
41-44     P17-P14       OUT   Terminal not used.
45-47     P13-P11       OUT   Segment data signal.
                              Connected to LCD.
                              The relation between signals are as follows:
                                LSI signal (Pin No.)           LCD (Pin No.) LSI signal (Pin No.) LCD (Pin No.)
                                P13 (45) ......................... S16 (25)  SEG 13 (59) .................... S20 (12)
                                P12 (46) ......................... S15 (24)  SEG 11 (61) .................... S21 (11)
                                P11 (47) ......................... S14 (23)  SEG 10 (62) .................... S22 (10)
                                SEG 24 (48) ................... S13 (22)     SEG 9 (63) ....................... S23 ( 9)
                                SEG 23 (49) ................... S12 (21)     SEG 8 (64) ....................... S24 ( 8)
                                SEG 22 (50) ................... S11 (20)     SEG 7 (65) ....................... S25 ( 7)
                                SEG 21 (51) ................... S10 (19)     SEG 6 (66) ....................... S26 ( 6)
                                SEG 19 (53) ..................... S9 (18)    SEG 5 (67) ........................ S 4 ( 5)
                                SEG 18 (54) ..................... S8 (17)    SEG 3 (69) ........................ S 3 ( 4)
                                SEG 17 (55) ..................... S7 (16)    SEG 2 (70) ........................ S 2 ( 3)
                                SEG 16 (56) ..................... S6 (15)    SEG 1 (71) ........................ S 1 ( 2)
                                SEG 15 (57) ..................... S5 (14)    SEG 0 (72) ........................ S 0 ( 1)
                                SEG 14 (58) ................... S19 (13)
48-51     SEG24-SEG21   OUT   Segment data signal.
                              Signal similar to P13.
52         SEG20        OUT   Terminal not used.
53-59     SEG19-SEG13   OUT   Segment data signal.
                              Signal similar to P13.
60         SEG12        OUT   Terminal not used.
61-67     SEG11-SEG5    OUT   Segment data signal.
                              Signal similar to P13.
68          SEG4        OUT   Terminal not used.
69-72     SEG3-SEG0     OUT   Segment data signal.
                              Signal similar to P13.
73/74     VCC/VREF      IN    Connected to GND.
75          AVSS        IN    Connected to VC.
76         COM3         OUT   Common data signal: COM3.
                              Connected to LCD signal C3 (Pin No. 29)
77         COM2         OUT   Common data signal: COM2.
                              Connected to LCD signal C2 (Pin No. 28)
78         COM1         OUT   Common data signal: COM1.
                              Connected to LCD signal C1 (Pin No. 27)
79         COM0         OUT   Common data signal: COM0.
                              Connected to LCD signal C0 (Pin No. 26)
80           VL3        IN    Power source voltage input terminal.
                              Standard voltage for LCD.


                                                      6
                                                                                                                         R-350A




                                     MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch                Recommended instruments are:
and door are completed individually or collectively, the               NARDA 8100
following leakage test must be performed with a survey                 NARDA 8200
instrument and it must be confirmed that the result meets              HOLADAY HI 1500
the requirements of the performance standard for micro-                SIMPSON 380M
wave oven.                                                        2.   Place the oven tray into the oven cavity.
                                                                  3.   Place the load of 275 



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