Service Manuals, User Guides, Schematic Diagrams or docs for : ZENITH Audio DVD5201 hfe_zenith_dvd5201_5591_service_en
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SERVICE MANUAL Model Series:
DVD5201
Product Type: DVD Player DVD5591
Chassis: DVD2
Manual Series: VR166
Manual Part #: 923-03461
Model Line: D
Product Year: 2001
CONTENTS
OVERVIEW ........................................................ 5
DISASSEMBLY .................................................... 8
MECHANISM .................................................... 10
ELECTRICAL ..................................................... 14
PARTS ............................................................ 28
DIAGRAMS ...................................................... 37
SCHEMATICS .................................................... 38
PRODUCT SAFETY GUIDELINES
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-visual service A.C. Voltmeter
technicians.
When servicing this product, under no circumstances should the original
design be modified or altered without permission from Zenith Electronics
Corporation. All components should be replaced only with types identical to
those in the original circuit and their physical location, wiring and lead dress
must conform to original layout upon completion of repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter "x" included in their component 0.15uF
Place this probe
Good Earth Ground
designators and are required to maintain safe performance. No deviations are on each exposed
such as the Water
allowed without prior approval by Zenith Electronics Corporation. 1500 OHM metal part.
Pipe, Conduit, etc.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into 10 WATT
the set is not delayed until the new service literature is printed.
CAUTION: Do not attempt to modify this product in any way. Never perform X-RADIATION
customized installations without manufacturer's approval. Unauthorized 1. Be sure procedures and instructions to all service personnel cover the
modifications will not only void the warranty, but may lead to property damage subject of x-radiation. The only potential source of x-rays in current TV
or user injury. receivers is the picture tube. However, this tube does not emit x-rays when
the HV is at the factory-specified level. The proper value is given in the
Service work should be performed only after you are thoroughly familiar with
applicable schematic. Operation at higher voltages may cause a failure of
these safety checks and servicing guidelines.
the picture tube or high-voltage supply and, under certain circumstances
may produce radiation in excess of desirable levels.
GRAPHIC SYMBOLS
2. Only factory-specified CRT anode connectors must be used.
The exclamation point within an equilateral triangle is intended
to alert the service personnel to important safety information in 3. It is essential that the service personnel have available an accurate and
the service literature. reliable high-voltage meter.
The lightning flash with arrowhead symbol within an equilateral 4. When the high-voltage circuitry is operating properly, there is no possibility
triangle is intended to alert the service personnel to the presence of an x-radiation problem. Every time a color chassis is serviced, the
of noninsulated "dangerous voltage" that may be of sufficient brightness should be run up and down while monitoring the high voltage
magnitude to constitute a risk of electric shock. with a meter, to be certain that the high voltage does not exceed the
specified value and that it is regulating correctly.
The pictorial representation of a fuse and its rating within an
5. When troubleshooting and making test measurements in a product with a
equilateral triangle is intended to convey to the service personnel
problem of excessively high voltage, avoid being unnecessarily close to
the following fuse replacement caution notice:
the picture tube and the high voltage power supply. Do not operate the
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
product longer than necessary to locate the cause of excessive voltage.
REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED
NEAR EACH FUSE. 6. Refer to HV, B+, and shutdown adjustment procedures described in the
appropriate schematics and diagrams (where used).
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. IMPLOSION
After the original service problem has been corrected, make a check of the 1. All direct view picture tubes are equipped with an integral implosion
following: protection system; take care to avoid damage during installation.
2. Use only the recommended factory replacement tubes.
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of TIPS ON PROPER INSTALLATION
adjacent component shorts. This is especially important on items trans- 1. Never install any receiver in a closed-in recess, cubbyhole, or closely
ported to and from the repair shop. fitting shelf space over, or close to, a heat duct, or in the path of heated
2. Verify that all protective devices such as insulators, barriers, covers, air flow.
shields, strain reliefs, power supply cords, and other hardware have been 2. Avoid conditions of high humidity such as: outdoor patio installations
reinstalled per the original design. Be sure that the safety purpose of the where dew is a factor, near steam radiators where steam leakage is a factor,
polarized line plug has not been defeated. etc.
3. Soldering must be inspected to discover possible cold solder joints, solder
3. Avoid placement where draperies may obstruct venting. The customer
splashes, or sharp solder points. Be certain to remove all loose foreign
should also avoid the use of decorative scarves or other coverings that
particles.
might obstruct ventilation.
4. Check for physical evidence of damage or deterioration to parts and compo-
4. Wall- and shelf-mounted installations using a commercial mounting kit
nents, for frayed leads or damaged insulation (including the AC cord), and
must follow the factory-approved mounting instructions. A product mounted
replace if necessary.
to a shelf or platform must retain its original feet (or the equivalent
5. No lead or component should touch a receiving tube or a resistor rated at thickness in spacers) to provide adequate air flow across the bottom. Bolts
1 watt or more. Lead tension around protruding metal surfaces must be or screws used for fasteners must not touch any parts or wiring. Perform
avoided. leakage tests on customized installations.
6. After reassembly of the set, always perform an AC leakage test on all exposed 5. Caution customers against mounting a product on a sloping shelf or in a
metallic parts of the cabinet (the channel selector knobs, antenna terminals, tilted position, unless the receiver is properly secured.
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS 6. A product on a roll-about cart should be stable in its mounting to the cart.
TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in Caution the customer on the hazards of trying to roll a cart with small
the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by casters across thresholds or deep pile carpets.
a .15 mfd 150V AC type capacitor between a known good earth ground 7. Caution customers against using a cart or stand that has not been listed
water pipe, conduit, etc.) and the exposed metallic parts, one at a time. by Underwriters Laboratories, Inc. for use with its specific model of
Measure the AC voltage across the combination of 1500 ohm resistor and television receiver or generically approved for use with TVs of the same or
.15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor larger screen size.
and repeat AC voltage measurements for each exposed metallic part. Voltage
8. Caution customers against using extension cords. Explain that a forest of
measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp
extensions, sprouting from a single outlet, can lead to disastrous
AC. Any value exceeding this limit constitutes a potential shock hazard and
consequences to home and family.
must be corrected immediately.
VR166 - 923-03461 2 DVD2 - SAFETY
TABLE OF CONTENTS
OVERVIEW ........................................................ 5
FEATURES ..................................................... 5
SPECIFICATIONS ............................................. 5
OUTPUTS ...................................................... 5
PACKAGE CONTENTS ......................................... 6
SERVICING PRECAUTIONS ................................. 7
GENERAL SERVICING PRECAUTIONS .................... 7
INSULATION CHECKING PROCEDURE .................... 7
ELECTROSTATICALLY SENSITIVE (ES) DEVICES ....... 7
DISASSEMBLY .................................................... 8
MECHANISM .................................................... 10
ELECTRICAL ..................................................... 14
BLOCK DIAGRAMS ......................................... 14
TROUBLESHOOTING ....................................... 18
PARTS ............................................................ 28
DIAGRAMS ...................................................... 37
DVD5201/5591 EXPLODED VIEW ..................... 37
SCHEMATICS .................................................... 38
DVD5201/5591 POWER SUPPLY CIRCUIT .......... 38
DVD5201/5591 DVD AND DSP CIRCUIT ............ 39
DVD5201/5591 DRIVE AND RF CIRCUIT ........... 40
DVD5201/5591 MICRO CIRCUIT ...................... 41
DVD5201/5591 MEMORY CIRCUIT ................... 42
DVD5201/5591 TIMER CIRCUIT ...................... 43
DVD5201 AUDIO/VIDEO CIRCUIT ..................... 44
DVD5591 AUDIO/VIDEO CIRCUIT ..................... 45
DVD5201 JACK CIRCUIT ................................ 46
DVD5591 JACK CIRCUIT ................................ 47
DVD5201/5591 MAIN PCB LAYOUT .................. 48
DVD5201/5591 PCB LAYOUTS ......................... 49
VR166 - 923-03461 3 DVD2 - TOC
OVERVIEW
OVERVIEW
FEATURES
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