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OKIPAGE 10i
LED Page Printer
Troubleshooting Manual
with Component Parts List
                                  ODA/OEL/INT




All specifications are subject to change without notice.
                                             CONTENTS

1.   OUTLINE.........................................................................................................1

2.   TOOLS ............................................................................................................1

3.   CIRCUIT DESCRIPTION ................................................................................2

4.   TROUBLESHOOTING ..................................................................................36

5.   CIRCUIT DIAGRAM ........................................................................................6

6.   COMPONENT PARTS LIST
1.   OUTLINE

     This manual has been written to provide guidance for troubleshooting of the OKIPAGE 10i Printer
     (primarily for its printed circuit boards), based on the assumption that the reader has a thorough
     knowledge concerning the printer. Read the maintenance manual for this printer, if necessary.
     Notes:
     1. The power supply board containing a high voltage power supply is dangerous. From the
          viewpoint of the safety standards, the local repairing of a defective board is not allowed. Thus,
          the objects to be locally repaired as a result of troubleshooting are switches and fuses.
     2. Replacement of CPU (MHM2029) is not recommended. If CPU is found to be defective,
          board replacement is suggested.

2.   TOOLS

     For troubleshooting the printer, the tools listed below may be needed in addition to general
     maintenance tools.


                            Tool                           Remarks

                      Extension cord kit   P/N: 40581901

                      Oscilloscope         Frequency response 100 MHz or higher

                      Soldering iron       A slender tip type, 15-20 watts




                                                  -1-
3.    CIRCUIT DESCRIPTION

3.1   Outline

      The main control board controls the reception of data transferred through a host I/F and processes
      command analysis, bit image development, raster buffer read. It also controls the engine and the
      operator panel. Its block diagram is shown in Fig. 3-1 and 3-2.

      (1) Reception control
          OKIPAGE 10i Printer can be equipped with two I/F ports by adding an RS232C I/F or network
          I/F option board in addition to the Centronics I/F on the main control board.
          Either of the two I/F ports which receives data first can be used automatically.
          The other I/F port outputs a busy state signal.
          The parallel I/F port can specify the following item when set by the control panel:
              I-PRIME: Enabled/Disabled

          The serial I/F port can specify the following item when set by the control panel:
             Flow control            : DTRHI/DTR LO/XONXOFF/RBSTXON
             Baud rate               : 300/600/1200/2400/4800/9600/19200 (Baud)
             Data bit                : 7/8 (bits)
             Minimum busy time : 200/1000 (ms)
             Parity                  : NONE/ODD/EVEN
          An interface task stores all data received from the host into a receive buffer first.

      (2) Command analysis processing
          The OKIPAGE 10i printers support PCL6 (Hewlett Packard LJ6P compatible).
          An edit task fetches data from the receive buffer, analizes commands, and reconstructs the
          data in such a way that print data are aligned from up to down and from right to left; then it
          writes the resultant data into a page buffer with such control data as print position coordinate,
          font type, etc. added.

      (3) Font Processing
          When one page editing is finished, a developing task makes an engine start and fetches data
          from the page buffer synchronizing with a printing operation; then it developes the fetched
          data to a bit map as referring to data from a character generator, and writes the resultant data
          into the raster buffer (of band buffer structure).

      (4) Raster buffer read.
          As controlling the engine operation, an engine task sends data from the raster buffer to the
          LED head.




                                                 -2-
                             1MB Memory Board               RS232C Interface Board      Network Interface Board
                                                       or                          or
                                 (Option)                        (Option)                     (Option)


Main Control Board                        For optional board
                                                                                                        Multi-Purpose
                                                                                                       Feeder (Option)
    Program & Font ROM                                       Resident RAM
      6MB Mask ROM                                          512K x 8 DRAM
                                DATA                                                          High Capacity
                                                                (2MB)                         Second Paper
                                 BUS
                                (32bit)                                                       Feeder (Option)
      EEPROM                                                                                            Operation Panel

 Centronics                                                                                               M       Drum Motor
                                                                 Drum motor &
 parallel I/F
                                                                Registration motor
                                                                   drive circuit
                                                                                                          M       Registration Motor
               7407
                                  1 Chip CPU


                                                                    FAN Driver                          FAN
                                                                                   FAN ALM

                                                                                                      LED Head

                                                       HEAT ON


                      +8V -8V 0V +5V +30V
     Reset
     circuit


Power Supply
                                              Cover
Board
                                               open
 Inlet sensor 1                               switch                                                   Charge roller



                                                                                                      Transfer roller
 Inlet sensor 2            Low voltage
                         generation circuit
                                                                        High voltage
                                                                         generation                    Developping
                                                                           circuit                        roller
 Paper sensor

                                                                                                       Toner supply
                                                                                                          roller
 Outlet sensor                                LSI
                                                                                                         Cleaning
                                                                                                           roller

Paper out sensor                                                                                      Thermistor
                                                                  Fusing temperature
                                                                    control circuit

Toner low sensor                                               Heater drive
                                                                                                          Heater
                                                                 circuit
                                 AC
                             transformer                       Filter circuit                             AC IN




                                     Figure 3-1 Block Diagram



                                                            -3-
                   A2 to A23   ALS244


                       D0 to D31




                                                                                                           ALS244
                                                                    PD2, 3
OPTION CONNECTOR




                                                                             PS SIMM or Flash SIMM
                                                       DRAM SIMM
                                                                                                     BSY
                                          1M Byte
                                          DRAM




                                                       SIMM1




                                                                             SIMM2
                   CAS0 to
                               ALS244




                   CAS3

                                              RAS2        RAS3, 4       RD
                   RAS2 to                    ORE         WR            WR
                               ALS244




                   RAS4                       WR
                   ORE, RD,
                   WR

                   CS3, EEPCS, EECLK
                   EEPDAT
                   IOS1




                             Figure 3-2 Memory Expansion Board Block Diagram (Option)




                                                       -4-
                               ALS244
                   A2 to A23


                       D0 to D31




                                                                                               ALS244
                                                      PD2, 3
OPTION CONNECTOR




                                                               PS SIMM or Flash SIMM
                                         DRAM SIMM




                                                                                       BSY
                                         SIMM1




                                                               SIMM2


                   CAS0 to
                               ALS244




                   CAS3

                                            RAS3, 4       RD
                   RAS2 to                  WR            WR
                               ALS244




                   RAS4
                   ORE, RD,
                   WR

                   CS3, EEPCS, EEPCLK
                   EEPDAT
                   IOS1
                                                                                                        RXD
                                                                                                              RS-232C
                                                                                       75188




                   TXD, RST, DTR                                                                              CONNECTOR




                          Figure 3-3 RS-232C Serial Interface Board Block Diagram (Option)




                                                               -5-
                               ALS244

                   A2 to A23


                       D0 to D31




                                                                                                ALS244
                                                        PD2, 3
OPTION CONNECTOR




                                                                 PS SIMM or Flash SIMM
                                                                                                          BSY2
                                           DRAM SIMM




                                                                                         BSY1




                                                                                                                    Flash ROM




                                                                                                                                LZ9FF22




                                                                                                                                          CS 8900
                                                                                                                    0.5M Byte
                                                                                                                                                    Puls    10 base T
                                           SIMM1




                                                                                                                                                    Traus   CONNECTOR
                                                                                                              CS2
                                                                 SIMM2




                   CAS0 to
                               ALS244




                   CAS3

                                              RAS3, 4       RD                                           RD
                   RAS2 to                    WR            WR                                           WR
                               ALS244




                   RAS4
                   ORE, RD,
                   WR

                   CS3, EEPCS, EEPCLK
                   EEPDAT
                   IOS1
                   CS2
                   IOS0

                   INT2, DMARQ




                                        Figure 3-4 Network Interface Board Block Diagram (Option)




                                                                                                         -6-
3.2   CPU and Memory

      (1) CPU (MHM2029-004K)
          CPU core                 RISC CPU (MIPS R3000 compatible)
          CPU clock                7.067 MHz
          Internal CPU CLK         28.268 MHz

      (2) Program and Font ROMs
          ROM capacity          6M bytes (24M bit mask ROM two pieces)
          ROM type              24M bits (1.5M x 16 bits)
          Access time           100 ns

      (3) Resident RAM
          RAM capacity             2M bytes (4-Mbit D-RAM four pieces)
          RAM type                 4M bits (512k x 8 bits)
          Access time              80 ns

      (4) Option Board
          RAM capacity (chip)      1M byte
          RAM type (chip)
          Access time (chip)
                                   4M bits D-RAM two pieces
                                   80 ns
                                                               }   Memory Expansion Board only


          SIMM 1 socket            2, 4, 8, 16 or 32M bytes, 72 pin DRAM SIMM, 60 to 100 ns
          SIMM 2 socket            PS-SIMM or Flash SIMM (72 pin)

          Flash ROM capacity (chip)      0.5 M byte
          Flash ROM type (chip)          4M bits Flash ROM one pieces
          Access time (chip)             100 ns

      The block diagram of CPU and memory circuit is shown in Fig. 3-3.

      The timing chart of CPU and memory ciucuit is shown in Fig. 3-4.




                                              -7-
CPU

                                                  D00 to D32

      CS0
      CS2
      CS3             Option board                             CS0
      CS4
                                                                           IC2, IC3
                                                                         Mask ROM
                                 A00 to A25                            (1.5M x 16 bits)
                                                                           2 pieces
                                                            RD           
  RAS0
  RAS1
  RAS2
  RAS3
  RAS4
  RAS5

                                                  RAS0                   IC4, IC5, IC6, IC7
  CAS0                                                                         DRAM
  CAS1
                                                                           (512 k x 8 bits)
  CAS2
  CAS3                                                                        4 pieces
                                                   RD/WR

                                                 CAS0, 1, 2, 3                                       Main
                                                                                                     control
                                                                                                     board
            CAS0, 1, 2, 3   RD/WR              RAS2, 3, 4, 5                                         Option
                                                                                                     board


                                                                               DRAM
                                                RAS2 WR                       1M Byte
                                               CAS0,1,2,3
                                                                     (Memory Expansion Board only)


                                                                             SIMM 1
                                              RAS3, 4 WR                   DRAM SIMM
                                               CAS0,1,2,3


                                                                              SIMM 2
                                                                            PS SIMM or
                                              CS3, RD/WR                    Flash SIMM



                                                                            Flash ROM
                                                                             0.5M byte
                                              CS2, RD/WR
                                                                       (Network Board only)




                       Figure 3-8 Block Diagram of CPU & Memory Circuit



                                                         -8-
                                                                                    0         17.7          35.4               53.1          70.8        88.4           106.1           123.8          141.5          159.2   176.9 (ns)
                                                        (28.268 MHz)
                                                        SYSCLK
                                                                                                      T1
                                                                                                                                              T2


                                                        A00-A25-P                                               VARID                                                           VARID
                                                                                           29.32                                             39.13
                                                                                               T3
                                                                                                                                              T2

                                                        DRAS0~5-N

                                                                                                                12.25
                                                                                                                         (DRAS0-N)
                                                                                                                        27.3           (DRAS1~5-N)
                                                                                                                            T4
                                                                                                                                              T2




-9-
                                                        DCAS0~3-N

                                                                                               T3                                                                            14.6
                                                                                                                                              T2
                                                        RD-N

                                                                                                                    17.91

                                                        D00~D31-P                                                                                                                                   DATA




      Figure 3-9 Timing Chart of CPU & Memory Circuit
                                                                                    TIME
                                                                                              T1           T2             T3            T4           CPU detects the type of SIMM memory installed on the memory
                                                                       SIMM speed
                                                                                                                                                     expansion board, and sets the suitable timing as shown in the left
                                                                          No SIMM           61.0 ns    162.8 ns         40.7 ns       122.1 ns
                                                                                                                                                     handside table.
                                                                            60 ns          101.7 ns    183.1 ns         61.0 ns       142.4 ns       Due to this, T1~T4 values shown above vary depending on the type
                                                                                                                                                     of SIMM memory being used.
                                                                            70 ns          101.7 ns    223.8 ns         61.0 ns       142.4 ns
                                                                            80 ns          101.7 ns    223.8 ns         61.0 ns       142.4 ns
                                                                           100 ns          101.7 ns    223.8 ns         61.0 ns       142.4 ns
3.3    Reset Control

       When power is turned on, a CLRST-N signal is generated by the rising sequence of +30V and
       +8V power supply.


          +30V +8V                                             +5V


      D2
      (15V)


                                                11                          172
                                                     +                                 CPU
                                                10 



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