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OKIPAGE 12i
LED Page Printer
Maintenance Manual


                    ODA / OEL / INT




                         Rev.5 99. 11. 30




 40718301TH Rev.5                           1 / 210
                                                        CONTENTS
1. CONFIGURATION .................................................................................................. 5
   1.1 System Configuration ..................................................................................... 5
   1.2 Printer Configuration ....................................................................................... 7
   1.3 Optional Configuration .................................................................................... 8
   1.4 Specification ................................................................................................... 11
   1.5 Safety Standards ............................................................................................ 13
            1.5.1       Certification Label ................................................................................................... 13
            1.5.2       Warning Label ........................................................................................................ 13
            1.5.3       Warning/Caution Marking ....................................................................................... 14

2. OPERATION DESCRIPTION ................................................................................. 15
   2.1 Main Control Board ......................................................................................... 17
   2.2 Power Supply/Sensor Board ........................................................................... 18
   2.3 Electrophotographic Process .......................................................................... 20
            2.3.1       Electrophotographic Process Mechanism .............................................................. 20
            2.3.2       Electrophotographic Process ................................................................................. 23
            2.3.3       Process Operation Descriptions ............................................................................. 26
            2.3.4       Revision of LED Head Illumination36
     2.4 Paper Jam Detection ...................................................................................... 40
     2.5 Cover Open .................................................................................................... 42
     2.6 Toner Low Detection ....................................................................................... 43

3. PARTS REPLACEMENT........................................................................................ 45
   3.1 Precautions for Parts Replacement ................................................................ 45
   3.2 Parts Layout.................................................................................................... 47
   3.3 How to Change Parts ...................................................................................... 50
            3.3.1       Upper Cover Assy .................................................................................................. 51
            3.3.2       LED Head ............................................................................................................... 52
            3.3.3       Operator Panel Assy .............................................................................................. 53
            3.3.4       Lower Base Unit ..................................................................................................... 54
            3.3.5       Pulse Motor (Main/Drum) ....................................................................................... 55
            3.3.6       Pulse Motor (Registration) ...................................................................................... 56
            3.3.7       Face Up Stacker Assy ............................................................................................ 57
            3.3.8       Eject Roller Assy .................................................................................................... 58
            3.3.9       Motor Assy ............................................................................................................. 59
            3.3.10      Hopping Roller Shaft Assy ..................................................................................... 60
            3.3.11      Stacker Cover Assy ................................................................................................ 61
            3.3.12      Registration Roller .................................................................................................. 62
            3.3.13      Roller Transfer Assy ............................................................................................... 63
            3.3.14      Fusing Unit ............................................................................................................. 64
            3.3.15      Back-up Roller ........................................................................................................ 65
            3.3.16      Sensor Plate (Inlet) ................................................................................................. 66
            3.3.17      Sensor Plate (Outlet) .............................................................................................. 67
            3.3.18      Manual Feed Guide Assy ....................................................................................... 68
            3.3.19      Sensor Plate (Paper Supply) .................................................................................. 69
            3.3.20      M5E-PCB ............................................................................................................... 70
            3.3.21      Transformer ............................................................................................................ 71
            3.3.22      Power Supply/Sensor Board and Contact Assy ..................................................... 72
            3.3.23      Cassette Guide L Assy ........................................................................................... 73
            3.3.24      Cassette Guide R Assy .......................................................................................... 74
            3.3.25      Spacer Bearing (L/R) .............................................................................................. 75




40718301TH Rev.5                                                                                                                                       2/
4. ADJUSTMENT ........................................................................................................ 76
   4.1 Maintenance Modes and Functions ................................................................ 76
            4.1.1       User Maintenance Mode ........................................................................................          76
            4.1.2       System Maintenance Mode ....................................................................................            76
            4.1.3       Engine Maintenance Mode .....................................................................................           77
            4.1.4       EEPROM initialization ............................................................................................      78
     4.2 Adjustment When Replacing a Part ................................................................ 79
            4.2.1       Setting of LED Head Drive Time ............................................................................ 79
            4.2.2       Uploading/Downloading EEPROM data ................................................................. 82

5. PERIODICAL MAINTENANCE .............................................................................. 83
   5.1 Periodical Replacement Parts ........................................................................ 83
   5.2 Cleaning.......................................................................................................... 83
            5.2.1       Cleaning of LED Lens Array ................................................................................... 83
            5.2.2       Cleaning Page Function ......................................................................................... 85

6. TROUBLESHOOTING PROCEDURES ................................................................. 86
   6.1 Troubleshooting Tips ...................................................................................... 86
   6.2 Points to Check before Correcting Image Problems....................................... 86
   6.3 Tips for Correcting Image Problems ............................................................... 86
   6.4 Preparation for Troubleshooting ..................................................................... 87
   6.5 Troubleshooting Flow ..................................................................................... 88
            6.5.1       LCD Status Message/Problem List ........................................................................ 88
            6.5.2       LCD Message Troubleshooting .............................................................................. 99
            6.5.3       Image Troubleshooting ........................................................................................... 108

7. WIRING DIAGRAM ................................................................................................ 119
   7.1 Interconnect Signal Diagram .......................................................................... 119
   7.2 PCB Layout and Connector Signal List .......................................................... 120
   7.3 Resistance Check ........................................................................................... 129
   7.4 Short Plug Setting ........................................................................................... 131

8. PARTS LIST ........................................................................................................... 132

APPENDIX A RS-232C SERIAL INTERFACE (OPTION) ......................................... 139

APPENDIX B CENTRONICS PARALLEL INTERFACE ............................................ 144

APPENDIX C LOOP TEST (RS-232C INTERFACE) ................................................. 150

APPENDIX D DIAGNOSTICS TEST .......................................................................... 151

APPENDIX E MULTI PURPOSE FEEDER MAINTENANCE ..................................... 159
  1.  OUTLINE ........................................................................................................ 159
            1.1         Functions ................................................................................................................ 159
            1.2         External View and Component Names .................................................................. 159
     2.     MECHANISM DESCRIPTION ........................................................................ 160
            2.1         General Mechanism ............................................................................................... 160
            2.2         Hopper Mechanism ................................................................................................ 160
     3.     PARTS REPLACEMENT ................................................................................ 161
            3.1         Precautions Concerning Parts Replacement ......................................................... 161
            3.2         Parts Layout ........................................................................................................... 163



40718301TH Rev.5                                                                                                                                     3/
            3.3         Parts Replacement Method164
                        3.3.1    Link .........................................................................................................    165
                        3.3.2    Separator ................................................................................................        166
                        3.3.3    OLEV-11-PCB ........................................................................................              167
                        3.3.4    Pulse Motor ............................................................................................          168
                        3.3.5    Planet Gear ............................................................................................          169
                        3.3.6    Roller-A and B ........................................................................................           170
     4.     TROUBLESHOOTING .................................................................................... 171
            4.1         Precautions Prior to the Troubleshooting ...............................................................                   171
            4.2         Preparations for the Troubleshooting .....................................................................                 171
            4.3         Troubleshooting Method .........................................................................................           172
                        4.3.1     LCD Status Message List .......................................................................                  172
     5.     CONNECTION DIAGRAM .............................................................................. 174
            5.1         Interconnection Diagram ........................................................................................ 174
            5.2         PCB Layout ............................................................................................................ 175
     6.     PARTS LIST ................................................................................................... 176

APPENDIX F HIGH CAPACITY SECOND PAPER FEEDER .................................... 178
  1.  OUTLINE ........................................................................................................ 178
            1.1         Functions ................................................................................................................ 178
            1.2         External View and Component Names .................................................................. 178
     2.     MECHANISM DESCRIPTION ........................................................................ 179
            2.1         General Mechanism ............................................................................................... 179
            2.2         Hopper Mechanism ................................................................................................ 179
     3.     PARTS REPLACEMENT ................................................................................ 180
            3.1         Precautions Concerning Parts Replacement .........................................................                         180
            3.2         Parts Layout ...........................................................................................................   182
            3.3         Parts Replacement Methods ..................................................................................               183
                        3.3.1    Stepping Motor (Hopping) ......................................................................                   184
                        3.3.2    TQSB-2 PCB ..........................................................................................             186
                        3.3.3    Hopping Roller Shaft Assy and One-way Clutch Gear ...........................                                     186
     4.     TROUBLESHOOTING .................................................................................... 187
            4.1         Precautions Prior to the Troubleshooting ...............................................................                   187
            4.2         Preparations for the Troubleshooting .....................................................................                 187
            4.3         Troubleshooting Method .........................................................................................           188
                        4.3.1     LCD Status Message List .......................................................................                  188
     5.     CONNECTION DIAGRAM .............................................................................. 190
            5.1         Interconnection Diagram ........................................................................................ 190
            5.2         PCB Layout ............................................................................................................ 191
     6.     PARTS LIST ................................................................................................... 192

APPENDIX G NETWORK INTERFACE (OPTION) .................................................... 199




40718301TH Rev.5                                                                                                                                     4/
1.    CONFIGURATION

1.1   System Configuration

      OKIPAGE 12i consists of control and engine blocks in the standard configuration, as shown in Figure
      1-1.

      In addition, the options marked with asterisk(*) are available.




40718301TH Rev.5                                                                                     5/
                        Operator Panel
                                                                            Engine Unit
         Paper
        Cassette                                                                          Face Up
                                                                                          Stacker
       *High Capacity
       Second Paper            Paper Feeding Mechanism
           Feeder                   (First Tray Unit)                       Face

      *Multi Purpose                                                        Down
         Feeder
                                   Electrophotographic                     Stacker
                                     Processing Unit



                                                                Power Supply
                                                              and Sensor Board




         Centronics
                                         Main Control Board




                                          Memory*                             * : Optional
                                      Expansion Board                        ** : Optional (ODA/INT)
                                    1 DRAM SIMM Socket
                                    1 Flash SIMM Socket
                                                                       DRAM SIMM*

                                              or

          RS-232C                      RS-232C Serial*
                                       Interface Board
                                    1 DRAM SIMM Socket
                                    1 Flash SIMM Socket
                                              or
                                                                       Flash SIMM*
                                          Network**                    (Flash memory)
              LAN
          (10 BASE-T)                  Interface Board
                                    1 DRAM SIMM Socket
                                    1 Flash SIMM Socket



                                               Figure 1-1




40718301TH Rev.5                                                                                       6/
1.2   Printer Configuration

      The printer unit consists of the following hardware components:

      



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