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OKIPAGE20 / OKIPAGE20n
LED Page Printer
Maintenance Manual

                 ODA/ OEL/ INT




All specifications are subject to change without notice.
PostScript, Adobe and the PostScript logo are trademarks of Adobe Systems Incorporated, registered
in the U.S.A.
*Times, Helvetica and Palatino are trademarks of Linotype AG and/or its subsidiaries.
ITC Avant Garde Gothic, ITC Zapf Chancery, ITC Zapf Dingbats and ITC Bookman are registered
trademarks of International Typeface Corporation.
HP and LaserJet are registered trademarks of Hewlett-Packard Company.
Diablo 630 is a registered trademark of Xerox corporation.
AppleTalk is a registered trademark of Apple Computer, Inc.
LocalTalk is a trademark of Apple Computer, Inc.
                                         PREFACE

This maintenance manual describes the field maintenance methods for OKIPAGE20 / OKIPAGE20n.

This manual is written for use by maintenance personnel. Note, however, that the user should refer to
the USER'S MANUAL for methods of handling and operating the equipment.
                                                      CONTENTS
1. CONFIGURATION ....................................................................................... 1 - 1
    1.1    System Configuration................................................................................................. 1 - 1
    1.2    Printer Configuration .................................................................................................. 1 - 2
    1.3    Optional Configuration ............................................................................................... 1 - 3
    1.4    Specification ............................................................................................................... 1 - 5
    1.5    Safety Standards ....................................................................................................... 1 - 7
           1.5.1 Certification label .......................................................................................... 1 - 7
           1.5.2 Warning label ................................................................................................ 1 - 7

2. OPERATION DESCRIPTION ...................................................................... 2 - 1
    2.1    Main Control Board (BOARD-AAA) ........................................................................... 2 - 3
    2.2    Power Supply Unit ..................................................................................................... 2 - 7
    2.3    Electro-photographic Process .................................................................................... 2 - 9
           2.3.1 Electro-photographic process mechanism ................................................... 2 - 9
           2.3.2 Electro-photographic process ....................................................................... 2 - 11
           2.3.3 Process operation descriptions .................................................................... 2 - 15
           2.3.4 Revision of LED Head Illumination ............................................................... 2 - 25
    2.4    Paper Jam Detection ................................................................................................. 2 - 33
    2.5    Cover Open ................................................................................................................ 2 - 34
    2.6    Toner Low Detection .................................................................................................. 2 - 35
    2.7    Stacker-full Detection ................................................................................................. 2 - 37
    2.8    Page Size Detection .................................................................................................. 2 - 37
    2.9    PostScript ROM module (BOARD-MSM or BOARD-FSL) ......................................... 2 - 37

3. PARTS REPLACEMENT ............................................................................. 3 - 1
    3.1    Precautions for Parts Replacement ........................................................................... 3 - 1
    3.2    Parts Layout ............................................................................................................... 3 - 3
    3.3    How to Change Parts ................................................................................................. 3 - 6
           3.3.1 Face -up Stacker Assy ................................................................................. 3 - 7
           3.3.2 Contact Assy ................................................................................................ 3 - 8
           3.3.3 DC Fan Motor ............................................................................................... 3 - 9
           3.3.4 OP Panel Assy ............................................................................................. 3 - 10
           3.3.5 Board-AAA .................................................................................................... 3 - 11
           3.3.6 Stacker Assy, Damper Arm, Cover Rear ..................................................... 3 - 12
           3.3.7 Sensor Stacker Full ...................................................................................... 3 - 13
           3.3.8 Cable cover (guide film) ................................................................................ 3 - 14
           3.3.9 Damper ......................................................................................................... 3 - 15
           3.3.10 Feeder Unit-Front ......................................................................................... 3 - 16
           3.3.11 Roller Assy-Regist ........................................................................................ 3 - 17
           3.3.12 Motor -Main .................................................................................................. 3 - 18
           3.3.13 Guide Assy-Eject .......................................................................................... 3 - 20
           3.3.14 Heat Assy ..................................................................................................... 3 - 21
           3.3.15 Roller feed (C) .............................................................................................. 3 - 22
           3.3.16 Roller Assy-BK ............................................................................................. 3 - 23
           3.3.17 Roller Assy-Feed .......................................................................................... 3 - 24
           3.3.18 LED Head ..................................................................................................... 3 - 25
           3.3.19 Paper cassette, ROLLER Ass-Feed, ROLLER-Assy-Hoppibg ..................... 3 - 26
           3.3.20 Frame Assy-Separation ................................................................................ 3 - 27
           3.3.21 Transfer Roller/TR Gear/TR Bearing ............................................................ 3 - 28
           3.3.22 EP lock shaft ................................................................................................. 3 - 29
            3.3.23      LEVER Assy- Out Sensor ............................................................................. 3 - 30
            3.3.24      Toner sensor lever ........................................................................................ 3 - 31
            3.3.25      Paper sensor lever ....................................................................................... 3 - 32
            3.3.26      Inlet sensor lever .......................................................................................... 3 - 33
            3.3.27      Power supply unit ......................................................................................... 3 - 34
            3.3.28      Lever-Paper end & Lever-Paper near end ................................................... 3 - 35
            3.3.29      Guide Assy-Cassette (L) .............................................................................. 3 - 37
            3.3.30      Guide Assy-Cassette (R) .............................................................................. 3 - 38

4. ADJUSTMENT ............................................................................................. 4 - 1
     4.1    Maintenance Modes And Functions ........................................................................... 4 - 1
            4.1.1 User maintenance mode .............................................................................. 4 - 3
            4.1.2 System maintenance mode .......................................................................... 4 - 7
            4.1.3 Engine maintenance mode ........................................................................... 4 - 10
            4.1.4 EEPROM initialization .................................................................................. 4 - 14
     4.2    Adjustment When Replacing A Part ........................................................................... 4 - 15
            4.2.1 Resetting the fuser counter .......................................................................... 4 - 16
            4.2.2 Destination setting ........................................................................................ 4 - 17
            4.2.3 Setting of LED head drive time ..................................................................... 4 - 18

5. PERIODIC MAINTENANCE ........................................................................ 5 - 1
     5.1    Periodic Replacing Part ............................................................................................. 5 - 1
     5.2    Cleaning ..................................................................................................................... 5 - 1
            5.2.1 Cleaning of LED lens array ........................................................................... 5 - 1
            5.2.2 Cleaning the Plastic Film .............................................................................. 5 - 2

6. TROUBLESHOOTING PROCEDURES ...................................................... 6 - 1
     6.1    Troubleshooting Tips ................................................................................................. 6 - 1
     6.2    Points to Check before Correcting Image Problems .................................................. 6 - 1
     6.3    Tips for Correcting Image Problems .......................................................................... 6 1
     6.4    Preparation for Troubleshooting ................................................................................ 6 - 2
     6.5    Troubleshooting Flow ................................................................................................. 6 - 2
            6.5.1 LCD status message/trouble list ................................................................... 6 - 2
            6.5.2 LCD message troubleshooting ..................................................................... 6 - 14
            6.5.3 Image troubleshooting .................................................................................. 6 - 34

7. WIRING DIAGRAM...................................................................................... 7 - 1
     7.1    Interconnect Signal Diagram ...................................................................................... 7 - 1
     7.2    PCB Layout ................................................................................................................ 7 - 2
     7.3    Resistance Check ...................................................................................................... 7 - 5
     7.4    Program/Font ROM Location ..................................................................................... 7 - 7

8. PARTS LIST ................................................................................................ 8 - 1
APPENDIX           A    CENTRONICS PARALLEL INTERFACE ................................ A - 1
APPENDIX           B    RS-232C SERIAL INTERFACE ............................................... B - 1
APPENDIX           C    DUPLEX UNIT .......................................................................... C - 1
APPENDIX           D    Second/ Third Paper Feeder .................................................. D - 1
APPENDIX           E    Multi Feeder ............................................................................ E - 1
1. CONFIGURATION
1.          CONFIGURATION

1.1         System Configuration

           OKIPAGE20 / OKIPAGE20n consists of control and engine blocks as the standard configura-
           tion (See Figure 1-1.)
           In addition, the following options are also available.

                                                                                                                 AC IN
                       Printer                                                                                      120V
                                                                                                                    230V
                                      Operator                             Face down         Face up
                                       panel                                stacker          stacker




            PC etc.                                               Power           Printer
                                    Main control                                 Mechanism
                                                                  supply
                                                                   unit
                                                                                                         *
                                                                                   I/D unit
      Centronics                                                                                             *
Parallel interface                                               DC Fan                Toner Cartridge
    (Bidirection)



                                                                                                                   Front Feeder
        RS-232C                                                               LED head
        Serial I/F                                                            Motor-Main
                                                                              Hopping motor




         LAN etc.            OKI HSP                                            Paper tray
                          interface board
                              (Option)                                          Paper size
                                                                              detection switch



                              Extension D-RAM
                                   SIMM
                                  (Option)
                                                                             High Capacity
                                                                             Second Paper              Multi Feeder
                                                   or                            Feeder                 (Option)
                                                                                (Option)

                           4MB/ 8MB                PostScript                High Capacity
                        Flash ROM SIMM               SIMM                     Third Paper              Duplex Unit
                            (Option)                (Option)                     Feeder                 (Option)
                                                                                (Option)
                                                                               *: Consumables
                             : Paper feeding
                             : Singal flow                                             : produced by third vender


                                                         Figure 1-1



                                                                1-1
1.2   Printer Configuration

      The printer unit consists of the following hardware components:

      



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