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CLARION VRX630


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                               Clarion Co., Ltd.
                                                                                                                         Published by Service Dept.
                               50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
                                                                                                                         298-6058-00 Feb.2003 P
                               Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
                               Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703                                          Printed in Japan




                                                                    Service Manual
                                                                                 6.5" Monitor & FM/AM Radio
                                                                                 with CD/MD/DVD Changer Control


                                                                                 Model
                                                                                             (QC-6710B)




SPECIFICATIONS
 FM tuner section                                                                General
 Frequency range:        87.9MHz to 107.9MHz                                     Power supply voltage: 14.4V DC
 Usable sensitivity:     11dBf                                                                          (10.8 to 15.6V allowable)
 50dB quieting sensitivity:                                                      Ground:                Negative
                         17dBf                                                   Current consumption: 4.0A(1W)
 Alternate channel selectivity:                                                  Auto antenna rated current:
                         75dB                                                                           500mA less
 Stereo separation:      35dB(1kHz)                                              Dimensions(mm):        Main unit
 Frequency response: 30Hz to 15kHz(+3/-3dB)                                                             178(W)x50(H)x157(D)
                                                                                                        Remote control unit
 AM tuner section                                                                                       44(W)x110(H)x27(D)
 Frequency range:      530kHz to 1710kHz                                         Weight:                Main unit 1.7kg
 Usable sensitivity:   25dBu                                                                            Remote control unit 30g
                                                                                                        (including battery)
 Audio amplifier section
 Rated power output: 17Wx4(20Hz to 20kHz,1%,4 ohm)                          NOTES
 Maximum power output:                                                           *    Use a CeNET extension cable that is less than 20m in
                     46Wx4                                                            length.(including the Y-adapter CCA-519)
 Speaker impedance: 4 ohm(4 to 8 ohm)                                            *    We cannot supply PWB with component parts in prin-
                                                                                      ciple. When a circuit on PWB has failure , please repair
 Input/Output section                                                                 it by component parts base. Parts which are not men-
 Video input:          1.0 +0.2/-0.2Vp-p                                              tioned in service manual are not supplied.
                       (Input impedance 75 ohm)                                  *    CD-ROM discs cannot be played in the CD changer.
 Audio output:         min.200mVrms                                              *    This unit can display title data for CD-text CDs and user
                                                                                      titles input with this unit.
 LCD monitor section                                                             *    Specifications and design are subject to change without
 Screen size:          6.5-inch wide type                                             notice for further improvement.
                       (142mm Width x 78mm Height)
 Display method:       Transmission type TN Liquid
                       Crystal Display
 Drive method:         TFT(thin-film transistor) active
                       matrix driving
 Pixels:               280,800(1200 x 234)




                                                                -1-                                                                 VRX630
                                                                           For proper circuit construction, use of insulation tubes,
COMPONENTS
                                                                           bonding,gaps to PWB, etc, is involved. The wiring connec-
   QC-6710B-A                                                              tion and routing to the PWB are specially planned using
    Main unit                              -----------       1             clamps to keep away from heated and high voltage parts.
    Remote control unit                  RCB-130-601         1             Ensure that they are placed back in their original positions
    Battery(SUM-3)                         -----------       2             after repair or inspection.
    Universal mounting bracket           300-9677-00         1             If extended damage is caused due to negligence during
    DCP case                             335-6035-41         1             repair, the legal responsibility shall be with the repairing
    Power supply lead                    854-6356-51         1             company.
    Outer escutcheon                     940-7715-04         1        3.   Check for safety after repair.
    Parts bag(No.1)                        -----------                     Check that the screws, parts and wires are put back se-
      Flat head screw(M5x8)              714-5008-41         4             curely in their original position after repair. Ensure for
      Sems hexagonal bolt(M5x8)          716-0496-01         5             safety reasons there is no possibility of secondary ploblems
    Parts bag(No.2)                        -----------                     around the repaired spots.
      Hook plate                         331-0488-20         2             If extended damage is caused due to negligence of repair,
      Cord clamp                         335-0833-07         1             the legal responsibility shall be with the repairing company.
      Spacer                             345-3653-20         1        4.   Caution in removal and making wiring connection to the
      Screw                              716-0726-01         1             parts for the automobile.
                                                                           Disconnect the battery terminal after turning the ignition
                                                                           key off. If wrong wiring connections are made with the bat-
To engineers in charge of repair or                                        tery connected, a short circuit and/or fire may occur. If ex-
inspection of our products.                                                tensive damage is caused due to negligence of repair, the
                                                                           legal responsibility shall be with the repairing company.
Before repair or inspection, make sure to follow the                  5.   Cautions regarding chips.
instructions so that customers and Engineers in                            Do not reuse removed chips even when no abnormality is
charge of repair or inspection can avoid suffering                         observed in their appearance. Always replace them with
                                                                           new ones. (The chip parts include resistors, capacitors,
any risk or injury.
                                                                           diodes, transistors, etc). The negative pole of tantalum
 1. Use specified parts.
                                                                           capacitors is highly susceptible to heat, so use special care
    The system uses parts with special safety features against
                                                                           when replacing them and check the operation afterwards.
    fire and voltage. Use only parts with equivalent character-
                                                                      6.   Cautions in handling flexible PWB
    istics when replacing them.
                                                                           Before working with a soldering iron, make sure that the
    The use of unspecified parts shall be regarded as remod-
                                                                         iron tip temperature is around 270 . Take care not to ap-
    eling for which we shall not be liable. The onus of product
                                                                         ply the iron tip repeatedly(more than three times)to the
    liability (PL) shall not be our responsibility in cases where
                                                                         same patterns. Also take care not to apply the tip with force.
    an accident or failure is as a result of unspecified parts
                                                                      7. Turn the unit OFF during disassembly and parts replace-
    being used.
                                                                         ment. Recheck all work before you apply power to the unit.
 2. Place the parts and wiring back in their original positions
    after replacement or re-wiring.




ERROR DISPLAYS
   If an error occurs,one of the following displays is displayed.Take the measures described below to eliminate the problem.

        Error display Cause                                                         Measure
CD      ERROR 2       A CD inside the CD changer is not loaded.                     This is a failure of CD changer's mechanism.
changer ERROR 3       A CD inside the CD changer cannot be played due to            Replace with a non-scratched,non-warped
                      scratches,etc.                                                disc.
        ERROR 6       A CD inside the CD changer cannot be played because it        Eject the disc then reload it properly.
                      is loaded upside-down.
MD      ERROR H       Displayed when the temperature in the MD changer is           Lower the surrounding temperature and wait
changer               too high and playback has been stopped automatically.         for a while to cool off MD changer.
        EEROR 2       An MD inside the MD changer is not loaded.                    This is a failure of MD changer's mechanism.
        ERROR 3       An MD inside the MD changer cannot be played due to           Replace with a non-scratched,non-warped
                      scratches,etc.                                                disc.
        ERROR 6       A MD inside the MD changer cannot be played because           Eject the disc then reload it properly.
                      it is loaded upside-down.
                      Displayed when a non-recorded MD is loaded in the MD          Load a pre-recorded MD in the MD changer.
                      changer.
   Note:
   1. For the DVD changer,refer to the service manual provided with the DVD changer.
   2. If an error display other than the ones described above appears, press the reset button.
   3. When the reset button is pressed,frequencies of TV/radio stations,titles,etc. stored in the memory are cleared.

    VRX630                                                          -2-
TROUBLESHOOTING
Problem                         Cause                              Measure
Nothing happens when            The microprocessor                 Turn off the power,then press the RELEASE lever
                                                                                                                              Reset button
buttons are pressd.             has malfunction due to             and remove the DCP.Press the Reset button for about
Display is not accurate.        noise,etc.                         2 seconds with a thin rod.




CLOCK ADJUSTMENT
                                                                                            is 4.0+0.5/-0.5V.
 1. Press the ADJ button to display the adjustment selec-
                                                                                            Adjust VR703(CONT) so that VBW voltage of TP710 is
    tion display.
                                                                                            3.8+0.05/-0.05V.
 2. Move the JOYSTICK up or down to select CLOCK,then
                                                                                       3.   BRT-R Adjustment(NTSC mode)
    press ENT at the center of the JOYSTICK to display the
                                                                                            Adjust VR705(BRT-R) so that VBB voltage of TP711 is
    clock adjustment display.
                                                                                            4.0+0.05/-0.05V.
 3. Move the JOYSTICK left or right to select HR or MIN,then
                                                                                       4.   BRT-B Adjustment(NTSC mode)
    move the JOYSTICK up or down to adjust the time.
                                                                                            Adjust VR706(BRT-B) so that VBB voltage of TP709 is
       The time is displayed in 12-hour format.
                                                                                            4.0+0.05/-0.05V.
 4. Pressing ENT at the center of the JOYSTICK when the
                                                                                       5.   COM-AMP adjustment(NTSC mode)
    cursor is above HR or MIN saves the adjusted value in
                                                                                            Adjust VR704(COM-AMP) so that the amplitude of TP705
    memory and simultaneously returns the display to the
                                                                                            is 6.7+0.1/-0.1Vp-p.
    previous display(adjustment selection display).
                                                                                       6.   Burst cleaning adjustment(PAL mode)
    To cancel clock adjustment before completion,use the
                                                                                            Input a color ber signal.
    JOYSTICK to move the cursor to MENU,then press ENT
                                                                                            Adjust L709 so that the wave form of TP709 is in focus.
    at the center of the JOYSTICK.
                                                                                                      Burst cleaning

ADJUSTMENTS
 Dot clock adjustment(at Digital PWB)
 1. Turn the screen on,and connect TP601(TEST) to GND.
                                                                                                                  Fig.2
 2. Adjust TC601 so that the reading of the frequency counter
    at TP602(VSYNC) is 12.00MHz+0.01/-0.02MHz.                                         VCOM DC bias adjustment
                                                                                       Adjust VR702(VCOM DC) to obtain the optimum contrast.
 DC-DC converter output voltage adjustment
 (at LCD PWB)
 1. Adjust VR701 so that the voltage of TP703 is 5.05+0.05/
    -0.052V.
 2. Make sure the voltage has become the following value                           EXPLANATION OF IC
    at each test point.
    TP702 : 7.5+0.5/-0.5V                                                          M30624MGA-173GP 052-6043-40
                                                                                      AV Center System Controller (Tuner, LCD panel, Ce-NET)
    TP704 : 18.5+1.0/-1.0V
    TP701 : -15.5+1.0/-1.0V                                                        1.Terminal Description
                                                                                    pin 1 : LCD COLOR    : O : Color control signal output to LCD panel.
                                                                                    pin 2 : LCD HUE      : O : Hue control signal output to LCD panel.
 Frequency of IC706 adjustment(at LCD PWB)                                          pin 3 : IR IN        : IN : Signal input from Remote controller.
 1. Adjust VR708 so that the frequency of TP712 is 144kHz.                          pin 4 : AMP REM OUT  : O : Amplifier ON signal output terminal.
                                                                                    pin 5 : NU           : IN : Not in use.
                                                                                    pin 6 : BYTE         : IN : Connect to ground.
 VIDEO signal adjustment(at LCD PWB)                                                pin 7 : CNVSS        : IN : Connect to ground.
 Input the visual signal(10step wave,monochrome,APL=50%,                            pin 8 : SUB CLCK I   : IN : Crystal connection for sub clock.
                                                                                    pin 9 : SUB CLCK O   : O : Crystal connection for sub clock.
 1.0Vp-p)to the VIDEO input.                                                        pin 10: RESET_       : IN : Reset signal input. Negative logic.
      10step wave                                                                   pin 11: X OUT        : O : Crystal connection for main clock (10MHz).
                            VOLTS/DIV=0.1V(10:1PROVE)
                                                                                    pin 12: VSS          : - : Ground.
                               A.B TIME/DIV=10usec.
                                                                                    pin 13: X IN         : IN : Crystal connection for main clock (10MHz).
                                                            10                      pin 14: VCC          : - : Positive supply voltage.
                                                        9
                                                    8                               pin 15: NMI          : IN : Not in use.
                                                7
                                            6                                       pin 16: ACC DET      : IN : ACC ON signal input.
                 VBB
                                        5                        VBW                pin 17: B/U DET      : IN : Backup voltage ON signal input.
                                    4                                                                           "L"=Backup OFF.
                                3
                            2                                                       pin 18: OPEN/CLOSE : IN : Open/close key input.
                        1
                    0                                                               pin 19: 27pinCONNECT : IN : IE bus data detect.
                                    GND
                                                                                    pin 20: ACC +B ON    : O : LCD back light ON signal output.
                                    Fig.1                                           pin 21: AV 5V ON     : O : 5V power supply ON signal output.
                                                                                    pin 22: NU           : O : Not in use.
 1. BRIGHT voltage confirmation(NTSC mode)                                          pin 23: PANEL ON     : O : LCD panel power on signal output.
    Make sure the voltage of TP706 is 1.88+0.1/-0.1V.                               pin 24: BRT          : O : LCD panel brightness control signal output.
 2. RGB-AMP/CONT-G adjustment(NTSC mode)                                            pin 25: NU           : IN : Not in use.
                                                                                    pin 26: IR OUT       : O : Signal output to Remote controller.
    Adjust VR707(RBG AMP) so that VBB voltage of TP710

                                                                          -3-                                                                VRX630
pin   27: IE BUS RX     : IN : IE Bus communication line.                      pin 94: A VSS                  : - : Ground.
pin   28: IE BUS TX     : O : IE Bus communication line.                       pin 95: DCP CE                 : O : DCP chip enable.
pin   29: OSD DO        : O : Serial data output to OSD IC.                    pin 96: Vref                   : - : Connect to ground.
pin   30: OSD STB       : O : Serial strobe output to OSD IC.                  pin 97: +5V                    : - : +5V.
pin   31: OSD SCK       : O : Clock pulse output to OSD IC.                    pin 98: DCP DI                 : IN : DCP Serial data input.
pin   32: PLL CE        : O : PLL chip enable signal output.                   pin 99: DCP DO                 : O : DCP serial data output.
pin   33: PLL DO        : O : PLL serial data output.                          pin100: DCP CK                 : O : DCP clock pulse output.
pin   34: PLL DI        : IN : PLL serial data input.
                                                                               Table1. AUX IN select signal input
pin   35: PLL SCK       : O : PLL serial clock output.
                                                                                                                      Sel 3 (pin50)       Sel 2 (pin49)
pin   36: FM STEREO_    : IN : FM stereo detection signal input.
                               "L"= Stereo.                                         No connection                           L                  L
pin   37: NU            : IN : Not in use.                                          No connection                           L                  H
pin   38: NU            : IN : Not in use.                                          Image signal interrupt                  H                  L
pin   39: AV ON         : O : Power supply control signal output.                   Image sound signal interrupt            H                  H
pin   40: OSD TSC       : O : OSD external memory control signal output.       Table2. Image source select signal output.
pin   41: NU            : IN : Not in use.                                                                            Vsel 2 (pin56)     Vsel 1 (pin55)
pin   42: VOL CLK       : O : Clock pulse output to electric volume IC.             Video mute                              L                  L
pin   43: VOL DO        : O : Serial data output to electric volume IC.
                                                                                    Navigation                              L                  H
pin   44: OPEN          : IN : Panel open detection signal input.
                                                                                    Black box tuner                         H                  L
pin   45: CLOSE         : IN : Panel close detection signal input.
                                                                                    Black box tuner                         H                  H
pin   46: NU            : O : Not in use.
pin   47: PAL_/NTSC     : O : "L"= PAL, "H"= NTSC.                             Table3. Open/Close control signal output.
pin   48: EXIO STB      : O : Strobe pulse output to the extended ports                                              Motor F (pin65)     Motor R (pin66)
                               IC.                                                  Free                                    L                  L
pin 49: SEL 2           : IN : AUX IN select signal input.                          Open                                    L                  H
                               Ref table 1.
                                                                                    Close                                   H                  L
pin 50: SEL 3           : IN : AUX IN select signal input.
                               Ref table 1.                                         Brake                                   H                  H
pin   51: NU            : IN : Not in use.
pin   52: NU            : IN : Not in use.                                     052-6044-21            M27C160-100M6 EP-ROM (Character data of On
pin   53: NU            : IN : Not in use.                                                                                screen display for USA)
pin   54: NU            : IN : Not in use.
pin   55: V SEL 1       : O : Image source select signal output.               1. Terminal Description
                               Ref. Table 2.                                    pin 1 : N.C.                 : No connection.
pin 56: V SEL 2         : O : Image source select signal output.                pin 2 : A 18                 : Address input terminal.
                               Ref. Table 2.                                    pin 3 : A 17                 : Address input terminal.
pin 57: BLANK           : O : Blanking signal output.                           pin 4 : A 7                  : Address input terminal.
pin 58: NV ON           : O : "H"= Navigation RGB, "L"= OSD RGB.                pin 5 : A 6                  : Address input terminal.
pin 59: VIDEO_/RGB      : O : Image select signal input.                        pin 6 : A 5                  : Address input terminal.
                               "H"= OSD, RGB navigation.
                               "L"= Black box tuner, Composite naviga-          pin 7 : A 4                  : Address input terminal.
                               tion.                                            pin 8 : A 3                  : Address input terminal.
pin   60: VCC           : - : Positive supply voltage.                          pin 9 : A 2                  : Address input terminal.
pin   61: NU            : IN : Not in use..                                     pin 10: A 1                  : Address input terminal.
pin   62: VSS           : IN : Ground.                                          pin 11: A 0                  : Address input terminal.
pin   63: IR SEL        : O : Remote control signal select.                     pin 12: CE_                  : Chip enable signal input. Negative logic.
                               "L"= Optical input."H"= Micro computer sig-      pin 13: VSS                  : Ground.
                               nal output.
                                                                                pin 14: OE_                  : Output enable signal input. Negative logic.
pin 64: PARKING IN      : IN : "H"= Parking brake ON.
                                                                                pin 15: D 0                  : Data output terminal.
pin 65: MOTOR F         : O : Open/Close control signal output.
                               Ref table 3.                                     pin 16: D 8                  : Data output terminal.
pin 66: MOTOR R         : O : Open/Close control signal output.                 pin 17: D 1                  : Data output terminal.
                               Ref table 3.                                     pin 18: D 9                  : Data output terminal.
pin   67: MOTOR ON      : O : Motor power supply ON signal output.              pin 19: D 2                  : Data output terminal.
pin   68: AMP MUTE      : O : "H"= Amplifier Mute.                              pin 20: D 10                 : Data output terminal.
pin   69: NAVI MUTE     : O : "L"= Navigation audio signal ON.                  pin 21: D 3                  : Data output terminal.
pin   70: KEY REQ       : IN : LCD driver key request signal input.             pin 22: D 11                 : Data output terminal.
pin   71: ILL DETEC_    : IN : Illumination detect signal input.                pin 23: VCC                  : Positive supply voltage.
                               Negative logic.                                  pin 24: D 4                  : Data output terminal.
pin   72: TILT_         : IN : "L"= Tilt, "H"= Horizontal.                      pin 25: D 12                 : Data output terminal.
pin   73: POWER SW      : IN : Power key switch input.                          pin 26: D 5                  : Data output terminal.
pin   74: SYSTM MUTE    : O : System mute.                                      pin 27: D 13                 : Data output terminal.
pin   75: LINE MUTE     : O : Line mute.                                        pin 28: D 6                  : Data output terminal.
pin   76: BUS A OUT     : O : Ce-NET bus input control.                         pin 29: D 14                 : Data output terminal.
                               "L"= Audio input.
                               "H"= Audio output.                               pin 30: D 7                  : Data output terminal.
pin   77: SYSTM ACC     : O : Ce-NET bus system ACC.                            pin 31: D 15 / A-1           : Data output / Address input.
pin   78: DISTINATION   : IN : Distination select. "L"= USA, "H"= 3rd area.     pin 32: VSS                  : Ground.
pin   79: AMP STNBY_    : O : "H"= Amplifier ON.                                pin 33: BYTE_                : L : 1 word = 8 bit
                                                                                                               H : 1 word = 16 bit
pin   80: NU            : O : Not in use.
                                                                               pin    34: A 16               : Address input terminal.
pin   81: PHON INT      : IN : Telephone interrupt signal input.
                                                                               pin    35: A 15               : Address input terminal.
pin   82: NU            : IN : Not in use.
                                                                               pin    36: A 14               : Address input terminal.
pin   83: NU            : IN : Not in use.
                                                                               pin    37: A 13               : Address input terminal.
pin   84: FM SD         : IN : FM SD input.
                                                                               pin    38: A 12               : Address input terminal.
pin   85: AM SD         : IN : AM SD input.
                                                                               pin    39: A 11               : Address input terminal.
pin   86: NU            : IN : Not in use.
                                                                               pin    40: A 10               : Address input terminal.
pin   87: NU            : O : Not in use.
                                                                               pin    41: A 9                : Address input terminal.
pin   88: NU            : O : Not in use.
                                                                               pin    42: A 8                : Address input terminal.
pin   89: NU            : IN : Not in use.
                                                                               pin    43: A 19               : Address input terminal.
pin   90: NU            : IN : Not in use.
                                                                               pin    44: N.C.               : No connection.
pin   91: NU            : IN : Not in use.
pin   92: NU            : IN : Not in use.
pin   93: SD SPEED      : O : Station detect speed control.
                               "H"= Normal, "L"= Speed up.


      VRX630                                                                  -4-
                                                          9V  Q122
               +B                                                  AV 9V
                                                          REG
                                                 AV ON
                                                                                                                                                                                     LCD section
                                                           12V Q511                                                             BLK
                                                                                                                                VID/RGB       IC607                                                 YS
                                                           REG MOT 12V                                                                                                                             RGB     IC707
                                                 MOT ON                                                                                       RGB CONT
                                                                                                                    VID/RGB                                                                       SYNC
            Ce-NET                                                                                                                                                                               VIDEO     NTSC/PAL
                                                                                                                                         BLK               VOB                                  LCDH.V
            B/U                                           9V                                                                                                                                               DECODER
                                                                                            MEMO 5V
                                  PWR                     REG            ACC+B                                          IC601
                                                                                                                                                    BLK                                                                                          6.5 inch LCD
                                                                                                                                                                                                                                                                           BLOCK DIAGRAM




                                  -AMP           ACC ON
                                                                                                                  RGB   RGB SW
                                           5V
                                                                                                B/U 5V                                   VID/RGB
                                IC112,Q124 REG
                                                          RST/BU DET                                                                              IC608                                 NTSC/PAL                 IC706
                                                                                       ACC ON     ACC 5V                                          SYNC SW
                                                   IC501,503                                                                          VIDEO                                             SW                       INVERTER
                     AUDIO IN
         MINI DIN
         8P            SEL2         VSEL                                                                                                                                                                                               18.5V
                       SEL3                                                                                                                                                                                      IC702
                       VIDEO      Q504,504               VIDEO                                                                                                                                                   DC/DC                 7.5V        IR901
                          VIDEO      VIDEO IF                                                                                                                                                                    POWER                             IR REM
         VIDEO IN                                                                                                                                                                          IC701                                       5.0V
                                  IC610                                  B/U DET
                                                                         RESET                                                                                                             EX I/O                SUPPLY                -15.5V
                                                                         MOT ON                                                                                                                  EXIT STBY                                      IR SIG             KEY
                                                                         AV ON
                                                                         ACC ON                                                                                                                                                                                    INPUT
              ILL           ILL                           ILL            FL PN
                            PKB   Q120,121,518            PKB




-5-
                            TEL    138,508                TEL                                                                                                                        DCP CLK
             PKB                                                                                                                                   IC602                                         KEY REQ
                                   EXT-INPUT                                                                                                                                         DCP DATA    DCP CE                     IC901
                                                                              IC502                                                               8M ROM
             TEL                                                                                                                                                                                                          DCP CONT
                           ACC       IC503                ACC
             ACC                    ACC DET                            SYSTEM CONTROL
                                                                                                         CS
                                                                                                         SCLK
                          BUS+        IC114                                                              SIN                                       IC609                                                                                                 ILL
                          BUS-
                                   BUS DRIVER                                                                                                     B-OSDC                                   RESET SW
                                                                                                                 CRYSTAL      IC603
                                    CA0008AM                                                        N/_P                                                                                   TILT SW
                                                                                                                NTSC 14.3M
                                                                                                                PAL 17.7M                                                                                                            KEY INPUT
                                                            10MHz                DI                                                                                                                           POWER SW
                                                                                 DO                                                                              OPEN                                         OPEN/CLOSE SW                        DCP section
                                         ST                                      CLK                                                                             CLOSE
                                                                                                          M-F
                                         AM SD                  IF-REQ           CE                       M-R        IC504                                 IC116,117
                                         FM SD                  FM+                                                 MOTOR                     M
                                                                AM+         IC3                                                                             PHOTO
                                                                                                                    DRIVER                                  SENSOR
                                                                             PLL
                                          BL1
                                                                                                                                                                               CLOCK                          SYS MUTE          AMP STBY
             ANT                     FM/AM TUNER                  FM                                                                                                           DATA
                                                                            IC104                                               IC115                                                                                           AMP MUTE
                                                                  AM                                                           BUFFER
                                                                             MIX                                   AUDIO IN                                                    IC103                                  Q107              IC101
                                                                                                                                                                 RADIO                               IC102,106
                                                                                                                                                                               E-VOL                                   -110          POWER AMP
                                                                                                                                                             BUS AUDIO                                   (AMP)
                                                                                                                                                                               M62419                                 MUTE            (40W x 4)
                                                                                                                  BUS AUDIO      IC109
                                                                                                                              BALANCE
                                                                                                                              IN
                                                                                                                                                                         LINE MUTE
                           BUS+                                                                          BUS ON                                                                                                                                                  SPEAKER
                           BUS-                                                                                                                                                                                             4-CH LINE OUT
          Ce-NET                                                                                             IC113            IC110,111              Q103 - 106
                           BUS AUDIO                                                                       AUDIO-SW           BALANCE
          13P                                                                                                                 OUT                    LINE MUTE




VRX630
EXPLODED VIEW / PARTS LIST                                                                                                                                                                  26
    DCP section
                                                                                                                                                 24                8
                                                                                 6                              23
                                                  10                                                                                                      25                                                    26
                                         5
                                   4
                           3                                                                                   21
                                                                                                          20
                  7                                                    11
                                                                                                     19
                                                            9
                                                                                                                                                                             26
                                                                           12                                                                                      28
                                                                     13                                                                                   22


                                                                  26                                                                            27                                29
                                                                                                                                  18
                      2                                                                                                  17
                                                                           15                                  16
                               1                            14



    LCD module section                                                                                              Main section                                                                      23
    Note:                                                                                                                                                              11              37
       Please refer to page 8 when you release the LCD                                                                                 18
                                                                                                                                                                             16
       module from the main unit.
                                                                                                                                                                                            18




                  6                                   19                                                                                                                                         31    23
                                                                                                                                                                                                            36
                                                                                                                    13                                                                                           19
                                                                                                                                                                                                 20
                                                                                                                                  34                                        22

                                                                 7                                                                                                                                               21
                                                                       8                                                                                                                    32
                                                                                                                              9
                                                                                9
             12
                                                                                           10                                                                                                              33
                                                           24
                                                                                            29                       8
                                                                                                                                                                                                      10
                                                                                           11                                                                                          35
                                                                 28 24                                     30                                                                                              17
                                                                                                                                                               7
                                                                                                                                                                   29
                                   13
                                                                       20
                                                                                                               28                                         6                      12

                                                                                           14
                                             23                      21                                                            27
                                                                                            23                                                                                         16
                                    22                                                                         26
                  11
                                                            23
             31

                                                                                           30                   15
                                                                  18
                                                                                 34                                                                                                                    5
                                    32                                                                                    24
                                                                                                                3
                                                                                           15

                      25
                                                                                                                                                      4
                                   25                                                                                                                                   15 25          26                  27
                                                                                                                         14                      14
         4
 24                                                27                                                                                       2
    33                                                                                          27
1                                                 5                                   27

                                                                                16                                  1
    3                                                                           26
                   24
                                             2         17
                                         1

     VRX630                                                                                               -6-
DCP section
NO.    PART NO.    DESCRIPTION               Q'TY   NO.   PART NO.    DESCRIPTION               Q'TY

 1     335-6983-00 BUTTON COVER               1     16    379-1162-41 INDICATOR(FOR DCP)             1
 2     370-6921-01 ECSUTCHEON                 1     17    345-8389-20 RUBBER CONNECTOR               1
 3     331-2770-00 SPACER                     1     18    347-5336-00 FILM                           1
 4     335-6082-00 LEVER(Release)             1     19    347-6617-00 CCS FILM                       1
 5     750-6696-20 SPRING                     1     20    335-5138-00 ILLUMI PLATE                   1
 6     382-6704-01 BUTTON(PRESET)             1     21    347-5335-00 REFLECTOR                      1
 7     371-3912-20 TRIM PLATE                 1     22    001-7046-00 LED
 8     335-6081-00 BACK PLATE                 1     23    039-2329-00 DCP PWB                        1
                                                                      (WITHOUT COMPONENT)
 9     382-5455-01 BUTTON(RPT)                1
                                                    24    347-6155-00 INSULATOR                      1
10     382-5470-02 BUTTON(SCN/RDM/Z-E/ISR)    1
                                                    25    347-6115-20 SHADE                          1
11     382-6702-00 BUTTON(BAND)               1
                                                    26    716-0872-11 PAD SCREW                      7
12     382-6701-00 BUTTON(FUNC)               1
                                                    27    347-7650-00 SHADE                          1
13     382-5466-01 BUTTON(PLAY/PAUSE)         1
                                                    28    347-7649-00 LED COVER                      1
14     382-6703-00 BUTTON(VOL)                1
                                                    29    DCP-457-600 DCP ASSY                       1
15     331-2771-00 LCD COVER                  1

LCD module section
NO.    PART NO.    DESCRIPTION               Q'TY   NO.   PART NO.    DESCRIPTION               Q'TY
 1     335-5147-00 EJECTOR                    2     18    039-1521-00 FLEXIBLE PWB                   1
 2     750-6697-20 SPRING                     1     19    378-0515-00 BADGE(Clarion)                 1
 3     347-5187-21 GUIDE LABEL                1     20    816-2439-50 FLAT WIRE                      1
 4     335-6078-00 DCP COVER                  1     21    347-6110-00 INSULATOR                      1
 5     948-0539-00 HOOK-P-ASSY                1     22    331-2789-00 SHIELD CASE                    1
 6     373-0909-02 DIAL COVER                 1     23    702-2605-80 TAP SCREW(2.6x5)               4
 7     382-5456-02 BUTTON(ADJ/A-M)            1     24    716-0872-02 PAD SCREW                      6
 8     335-6077-00 IR FILTER                  1     25    702-2606-87 TAP SCREW(2.6x6)               4
 9     382-5457-02 BUTTON(VISUAL/TITLE)       1     26    702-2006-89 TAP SCREW(2.6x6)               2
10     380-5452-00 KNOB(JOG)                  1     27    702-2010-87 TAP SCREW(M2x10)               5
11     039-2328-00 LCD PWB                    1     28    345-8378-00 SPACER                         1
                   (WITHOUT COMPONENT)
                                                    29    335-6076-00 REFLECTOR                      2
12     379-4024-00 INDICATOR(6.5inch)         1
                                                    30    347-6114-00 SHADE                          1
13     331-2710-00 LCD BRACKET A              1
                                                    31    347-5422-00 SHIELD SHEET                   1
14     331-2711-00 LCD BRACKET B              1
                                                    32    347-6154-00 SHIELD SHEET                   1
15     377-2613-02 DIAL SUPPORT               1
                                                    33    750-6701-00 SPRING                         1
16     335-5161-00 LOCK                       2
                                                    34    347-6371-00 SPACER                         2
17     335-6089-00 CONNECT COVER              1

Main section
NO.    PART NO.    DESCRIPTION               Q'TY   NO.   PART NO.    DESCRIPTION               Q'TY
 1     335-6075-00 FLEXIBLE PWB COVER         1     14    780-2606-03 IT SCREW(M2.6x6)               4
 2     370-5829-01 ESCUTCHEN                  1     15    780-2605-02 MACHINE SCREW(M2.6x5)          4
 3     948-0523-00 TORQUE BUSH L              1     16    778-2605-05 TAP SCREW(M2.6x5)              3
 4     948-0523-10 TORQUE BUSH R              1     17    714-2610-80 MACHINE SCREW(M2.6x10)         2
 5     948-0530-20 SLIDE MECH ASSY(cf.p8)     1     18    716-1494-00 IT SCREW                       4
 6     039-2327-00 DIGITAL PWB                1     19    780-2615-00 MACHINE SCREW(M2.6x15)         2
                   (WITHOUT COMPONENT)
                                                    20    020-3042-00 FAN                            1
 7     331-2712-00 PWB HOLDER A               2
                                                    21    331-2727-02 FAN COVER                      1
 8     331-2713-00 PWB HOLDER B               1
                                                    22    060-8021-07 AUTO FUSE(15A)                 1
 9     039-1910-00 MAIN PWB                   1
                   (WITHOUT COMPONENT)              23    345-3799-20 CAP                            5
10     331-2714-10 CONNECTOR PLATE            1     24    347-6136-00 FLEXIBLE PWB GUIDE             1
11     311-1778-01 LOWER CASE                 1     25    286-6215-00 SETPLATE                       1
12     313-1761-00 HEAT SINK                  1     26    750-3137-00 SPRING                         2
13     347-6111-20 INSULATOR                  1     27    714-5008-41 MACHINE SCREW(M5x8)            2

                                              -7-                                           VRX630
  NO.        PART NO.          DESCRIPTION                            Q'TY             NO.        PART NO.          DESCRIPTION                     Q'TY
  28         347-6153-00 SHIELD SHEET                                     1             33        092-0701-02 ANTENNA RECEPTACLE                     1
  29         347-6113-00 SHIELD SHEET                                     1             34        714-2606-80 MACHINE SCREW(M2.6x6)                  2
  30         331-2790-00 SHIELD CASE                                      1             35        880-2084C         FM/AM TUNER PACK                 1
  31         855-5436-50 RCA CORD(VIDEO)                                  1             36        353-0249-00 SHADE                                  1
  32         714-3005-80 MACHINE SCREW(M3x5)                              3             37        855-5427-51 RCA CORD(AUDIO)                        1


How to release LCD module
  Refer to the exploded view of the main section on page 6.
  1. R e m o v e t h e m a c h i n e s c r e w s ( N o . 2 7 x 2 ) a n d t h e                    Slide motor
     springs(No.26x2).
  2. Remove the IT screws(No.18x4) and the tap screw(No.16x3)
                                                                                                                                     Flexible PWB
     in order to release the lower case(No.11).
  3. Remove the escutchen(No.2) and the main PWB                                                                         Fig.3
     assembly(No.9).                                                                   5. Release the hooks of the Flexible PWB cover(No.1) from
  4. Pull out the LCD module,and release the flexible PWB of                              the LCD module and the slide mechanism assembly(No.5).
     the LCD module from the motor of the slide mechanism                              6. Remove the flexible PWB cover(No.1) and the IT
     assembly(No.5).(Fig.3)                                                               screws(No.14x4).



EXPLODED VIEW / PARTS LIST
  Slide mechanism section : 948-0530-20
                                        Slide plate assembly                      Slide plate assembly
                                                                      1

                                                                  3
                                                                                  4




                                                                                        Slide plate sub-assembly




                                                                                  Note:Please replace the IT screws(No.4x5) for keeping 4
                                                                                  tight when you replace the motor ass'y or gear ass'y.



         Gear plate assembly                                                          Slide plate sub-assembly
                                                     6                                                           Gear plate assembly
                                                                  2




             5




  NO.        PART NO.          DESCRIPTION                            Q'TY       Caution for the replacement of the motor assembly
   1         744-0041-00 E-RING                                           1            After you replaced the motor assembly with new one,please
   2         634-0016-00 GEAR ASSY                                        1            make sure that the current of the motor assembly is 50mA or
                                                                                       less when you input 8V as the power voltage.
   3         612-0402-00 SHAFT                                            1
                                                                                       If the current is over 50mA,loosen the screws, and adjust the
   4         780-2606-03 IT SCREW                                         5
                                                                                       position of the motor assembly.
   5         634-0017-00 MOTOR ASSY                                       1            Then tighten the screws,and check



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