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400CH6


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                                                                                                                        Chapter 6
                                                                                                                      Maintenance

6.1 OVERVIEW ............................................................................................................6-1
      6.1.1 Cleaning................................................................................................................................... 6-1
      6.1.2 Service Maintenance .............................................................................................................. 6-1
      6.1.3 Lubrication .............................................................................................................................. 6-2
                                                                                    Chapter 6 Maintenance

6.1 OVERVIEW
This section describes the points and the procedures for maintaining the printer in its optimum condition.

6.1.1 Cleaning
This printer has no mechanical components requiring regular cleaning. Therefore, the points described
below are suggested to be checked for any dirt and make an appropriate cleaning if necessary.


                                                 CAUTION
     Never use the chemical solvents, such as thinner, to clean the printer. These chemicals can
     damage the components of the printer.
     Be careful not to damage the components when you attempt to clean the inside of the printer.
     Do not scratch surface of "ROLLER, ASSEMBLY, PF".
     (Use soft brush to wipe off any dusts, or use soft cloth moistened with alcohol)

   Housing:            Use clean soft cloth moistened with water and wipe off any dirt. If the housing
                       stained with an ink, use a cloth moistened with a neutral detergent to wipe it off.
   Inside the printer: Use a vacuum cleaner to remove any paper dust.


6.1.2 Service Maintenance
If the print irregularity (missing dot, white line, etc.) has occur or the printer indicates "MAINTENANCE
ERROR", perform the following operation to clear the error.

   Head Cleaning
The printer has a built-in head cleaning function and is executable from the control panel.

1. Confirm that the printer is in stand-by state (the POWER indicator is not blinking), and hold
   down the cleaning button on the control panel for more than 3sec.
2. The printer perform the built-in cleaning sequence. (during cleaning operation, the POWER
   indicator is blinking)

    Maintenance Error Clear
Since the printer consumes the ink, not only for printing but also for another operation like cleaning,
certain amount of ink are wasted. Therefore, the printer counts the amount of waste ink and they are
collected at the waste ink pad, and once the amount of waste ink reaches the predefined limit, the printer
indicates "MAINTENANCE ERROR" and the waste ink pad should be replaced as follows:

1. Replace the waste ink pad to new one.
2. After re-assemble the printer, turn the printer on while hold down the following buttons on
    the control panel:
   "LOAD/EJECT" button
   "CLEANING" button
3. Press "LOAD/EJECT" button again while "PAPER END" indicator is blinking. This clears the
    maintenance error condition and the waste ink counter value stored in EEPROM of the main
    board.




Rev. A                                                                                                       6-1
EPSON Stylus Color 400 Service Manual
6.1.3 Lubrication
The type and amount of oil and grease used on this printer are determined based on the results of internal
evaluations. Therefore, specified type and amount of oil and grease must be applied at specified part of
the printer mechanism when servicing the printer.

                                                    CAUTION

          Never use the oil and the grease other than those specified in this manual and using different type
          of lubricant can damage the printer and the components.
          Never apply oil or grease exceeding the amount specified in this manual.

                                        Table 6-1. Specified Lubricants
               Type                    Name                     EPSON Code                  Supplier
              Grease                   G-26                     B702600001                  EPSON
                Oil                     O-8                       1019753                   EPSON


                                          Table 6-2. Lubrication Points
      No.                       Standard                                      Remarks
       1                                    Apply grease while rotating "GEAR, 67.2".
               Contact between "ROLLER, PF" and                Do not put grease around the paper path.
               "PAPER GUIDE, REAR"                             Use a syringe to apply it.
                G-26
               
               A half turn of "ROLLER, PF"
          2                                 Apply to the contact of a hook of "PAPER
               "Contact between "PAPER GUIDE,                  GUIDE, FRONT" and each roller.
               FRONT" and each rollers:                        Do not put grease around the paper path.
               1) "ROLLER, PF" (1 point)                       Use a syringe to apply it.
               2) "ROLLER, EXIT" (2 points)
                G-26
               
               1) 10mm long
               2) 2mm long
      3                                     Verify that the carriage moves smoothly
               Contact between the carriage assembly           after lubricating it.
               and "FRAME, UPPER"                              Use a syringe to apply it.
                G-26
               
               From the HP sensor installation point to
               the point where "GUIDE PLATE, CABLE"
               is attached.
      4                                     Rotating the gears after applying grease to
               Gears:                                          evenly distribute it.
               1) "GEAR, 67.2"                                 Use a syringe to apply it.
               2) "COMBINATION GEAR, 8, 14.4"
               3) "GEAR, 23.2"
                G-26
               
               1) 1/4 of gear tooth
               2) 1/3 of gear tooth
               3) 1/3 of gear tooth
               4) 1/3 of gear tooth




6-2                                                                                                      Rev. A
                                                                                Chapter 6 Maintenance


                             Table 6-3. Lubrication Points (Continued)
   No.                   Standard                                       Remarks
   5                                  Use a syringe to apply it.
         The shaft for "GEAR, 16, 40.8" at
         "FRAME, LEFT"

          G-26
         
         Approx. 5mm long

   6                                  When applying to the right bush, apply it
         Bush for "ROLER, PF"                            from the side of the paper path and wipe
         1) Left: Inside the bush                        off any grease stick out to the cap
         2) Right: Inside the bush (near the             assembly side.
                    pump assembly)                       Rotate "ROLLER, PF" after applying the
                                                         grease to evenly distribute it in the bush.
                                                         Use a syringe to apply it.
          G-26
         
         Approx. 3mm diametrically

   7                                  Do not put grease around the paper path.
         Both Left/Right Bush for "ROLLER, EXIT"         Use a syringe to apply it.

          G-26
         
         Evenly apply inside the bush


   8                                  Verify that the holder slides only with a
         Contact between "HOLDER, PULLEY,                spring force after applying the grease.
         DRIVEN" and "FRAME, UPPER"                      Use a syringe to apply it.

          G-26
         
         2mm long at each specified point

   9                                  Do not put grease to "ROLLER,
         ASF;                                            ASSEMBLY, LD".
         A round hole of the right frame of ASF (to
         hold the roller shaft)

          G-26
         
         Evenly apply inside the hole

   10                                 Completely wipe off any grease stack out
         ASF;                                            to inner side of ASF.
         Contact between "HOPPER" and "LEVER,
         HOPPER, RELEASE"

          G-26
         
         Evenly apply to the contact




Rev. A                                                                                                 6-3
EPSON Stylus Color 400 Service Manual


                                   Table 6-4. Lubrication Points (Continued)
      No.                      Standard                                         Remarks
      11                                     Completely wipe off any grease stack out
              A round hole of the left frame of ASF             to inner side of ASF.
              ("GEAR, 34" is inserting to this hole)
               G-26
              
              Evenly apply inside the hole

      12                                     This application must be made only when;
              Oil pad of carriage assembly                     *Replacing the carriage assembly
                                                               *Replacing oil pad
                                                                Use a precise syringe to apply it. If
                                                                accidentally apply too much oil to oil pad,
                                                                thrown it away and take a new oil pad
                                                                again.
                                                                Leave oil pad for a while to wait until oil is
                                                                evenly infiltrate and install it on the
                                                                carriage assembly.
               O-8
              
              0.6cc

              Note that This is an amount to be applied
              new oil pad when replacing it.



                                                       WARNING

              Never apply oil to the CR guide shaft directly or additionally apply to oil pad. This may
              cause fatal damage to the components of the printer.



                         *Never apply the oil exceeding 0.6cc.

                                                        No.12
                                                        (Oil pad)



                                                          Carriage Assembly
                                                          (bottom view)




                                                                     "SHAFT, CR, GUIDE"




6-4                                                                                                        Rev. A
                                           Chapter 6 Maintenance

                       No.2



                              10mm


                 2mm

         No.1




                                     2mm




                No.3                          "GEAR, 34"




                                            No.11




Rev. A                                                       6-5
EPSON Stylus Color 400 Service Manual

                                                    No.5


                                No.4
                         "GEAR, 23.2"




                          "GEAR, 16, 40.8"



                  No.4
          "GEAR, 67.2"




                                                     No.4
                                                     "COMBINATION GEAR,
                                                      8, 14.4"




                                             No.6




         No.7




6-6                                                                       Rev. A
                                              Chapter 6 Maintenance

                   "HOLDER, PULLEY, DRIVEN"




                 No.8




                                    "HOPPER, ASSEMBLY"




         No.10




                                    "FRAME, ASF"




                                                     No.9




Rev. A                                                          6-7



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