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Epson LX-300 Service Manual


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        EPSON TERM NAL PR NTER

               LX-300

(
        SERVICE MANUAL
    )




                EPSON
                                PRECAUTIONS

Precautionary notations throughout the text are categorized relative to 1) personal injury and 2)
damage to equipment.

DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury.
             Great caution should be exercised in performing procedures preceded by DANGER
             Headings.

WARNING Signals a precaution which, if ignored, could result in damage to equipment.

The precautiomry measures itemized below should always be observed when performin grepair/
maintenance procedures.

                                         DANGER

1.   ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND
     PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCE-
     DURE.

2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH
     BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
     THEIR LINE OF WORK.

3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT
     CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
     THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN
     WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.




1.   REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON
     CERTIFIED REPAIR TECHNICIAN.

2. MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED VOLT-
     AGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT
     HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO
     NOT CONNECT IT TO THE POWER SOURCE.

3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM
    THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT
    BOARDS AND/OR INDIVIDUAL CHIPS.

4.   IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE
     STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
     ACCESSING INTERNAL COMPONENTS.

5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS
    BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICS OR (YI'HER
    NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY
    APPLICABLE EPSON WARRANTY.




                                              - ii -
                                                PREFACE

This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair
of LX-300.
The instructions and procedures included herein are intended for the experience repair technician, and
attention should be given to the precautions on the preceding page. The chapters are organizd as
follows:

CHAPTER 1. PRODUCT DESCRIPTION
Provides a general product overview, lists specifications, and illustrates the main components of the pMter.

CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of printer operation.

CHAPTER 3. DISASSEMBLY AND ASSEMBLY
Includes a step-by-step guide for product d isassembly and assembly.

CHAPTER 4. ADJUSTMENTS
Includes a step-by-step guide for adjustment.

CHAPTER 5. TROUBLESHOOTING
Provides Epson-approved techniques for adjustment.

CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to service the equipment.

APPENDIX
Describes connector pin assignments, circuit diagrams, circuit board component layout and exploded diagram.



                  The contents of this manual are subject to change without notice.




                                                      -iv-
                                                        .......
                                                    (    ( j
           REVISION SHEET

Revision     Issue Date         Revision Page
 Rev. A     April 6, 1994         1st issue




                                                4




                          -v-
       TABLE OF CONTENTS


CHAPTER 1.    PRODUCT DESCRIPTION
CHAPTER 2.    OPERATING PRINCIPLES
CHAPTER 3.    DISASSEMBLY AND ASSEMBLY
CHAPTER 4.    ADJUSTMENTS
CHAPTER 5.    TROUBLESHOOTING
CHAPTER 6.    MAINTENANCE
APPENDIX




              - vi -
CHAPTER 1 Product Description

Table of Contents

1.1 FEATURES                                                                                                    1-1

1.2 SPECIFICATIONS                                                                                                1-2
  1.2.1 Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
         1.2.1.1 Paper Handling Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
         1.2.1.2 Paper Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
         1.2.1.3 Printable Area.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
         1.2.1.4 Ribbon Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
         1.2.1.5 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
         1.2.1.6 Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
         1.2.1.7 Reliability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
         1.2.1.8 SafetyApprovals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
         1.2.1.9 Physical Specifications . . . . . . . ...'..... . . . . . . . . . . . . . . . . . 1-8
   1.2.2 Firmware Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.3 INTERFACE SPECIFICATIONS                                                                           1-11
  1.3.1 Parallel Interface Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
  1.3.2 Serial InterfaceSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

1.4 OPERATING INSTRUCTIONS                                                                                      1-14
  1.4.1 Control Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
  1.4.2 Self-test Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
  1.4.3 Hexadecimal Dump Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
  1.4.4 PrinterStatus Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
   1.4.5 Selected Font . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
  1.4.6 Paper Position Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
   1.4.7 Printer Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
         1.4.7.1 Hardware Initialization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
         1.4.7.2 Software Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
   1.4.8 PrinterSettings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
         1.4.8.1 Selectable PrinterSettings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
         1.4.8.2 Changing the DefaultSettings. . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

1.5 MAIN COMPONENTS                                                                                      1-21
  1.5.1 Ct30 MAIN Board. , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
  1.5,2 C130 PSB/PSE Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
                                                                                                                     .P.::k
                                        List of Figures                                                             f
                                                                                                                   ('.

Figure   1-1. Exterior View of the LX-300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Figure   1-2. Pin Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Figure   1-3. PrintableArea forCut Sheets Using Manual Insertion. . . . . . . . . . . 1-5
Figure   1-4. Printable Area for Cut Sheets with the CSF. . . . . . . . . . . . . . . . . . . 1=6
Figure   1-5. PrintableArea forContinuous Paper . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Figure   1-6. PrintableArea forRoll Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure   1-7. Data Transmission Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Figure   1-8. Panel Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Figure   1-9. C130 MAIN Board Component Layout. . . . . . . . . . . . . . . . . . . . . . 1-21
Figure   1-10. C130 PSB/PSE Board Component Layout . . . . . . . . . . . . . . . . . 1-21



                                         List of Tables

Table l-1. Optional Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Table 1-2. Feeding Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table l-3. Adjust LeverSettings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table 1-4. Specifications for Cut Sheet Paper (Manual Insertion) . . . . . . . . . . . 1-4
Table 1-5. Specifications for Cut Sheet Paper (CSF). . . . . . . . . . . . . . . . . . . . . 1-4
Table l-6. Envelope Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Table 1-7. Specifications for Continuous Paper (Single Sheet and Multi-Part) . 1-4
Table 1-8. Specifications for Continuous Paper with a Label. . . . . . . . . . . . . . . 1-5
Table l-9. Roil Paper Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Table l-10. Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Table 1-11, Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Table 1-12. Character Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Table 1-13. Printing Speed.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Table 1-14, Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Table 1-15 Signal and Connector Pin Assignments for the Parallel Interface. 1-12
                                                                                                                    (T
Table 1-16. Signal and Connector Pin Assignments for the Serial Interface . . 1-13
Table 1-17 Font Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 `:"""
Table 1-18 Font Lights and Language Selection. . . . . . . . . . . . . . . . . . . . . . . 1-17
Table 1-19 Default Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Table 1-20 Character Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Table 1-21 Shape of Zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Table -22 Skip Over Perforation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Table -23 Character Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Table -24 Auto Line Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Table -25 Page Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Table -26 Auto Tear Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Table -27 Tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Table 1-28. Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Table 1-29. Bit Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Table 1-30. Parity Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Table 1-31. Data Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Table 1-32. EWACK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-2o
  LX-300 Service Manual                                                                   Product Daadption


  1.1   FEATURES
  The LX-300 is a small, light-weight, 9-pin serial impact dot-matrix color printer suitable for
  personal use. The major features of this printer areas follows:
  0 Fast printing of 10-cpi draft characters at 220 cps
  Cl Compact design saves precious workspace
  Cl Easy-to-operate panel
  LI Quiet printing
  CI Standard 8-bit parallel interface and EIA-232D serial interface
  D Printing of up to 66 lines on A4-size or 62 lines on letter-size paper
  ~ Optional color printing usinga color ribbon (black, magenta, cyan, yellow)
  ~ Detachable push and pull tractor
  Figure 1-1 shows an exterior view of the LX-300 and Table 1-1 lists the optional units available for
  the LX-300.


        Edge guties ~
                                ~p"perwppof's
                                     A


                                                                   lease
                                                                   r
                 YA&


                                                                   feed
                                                                   b

Power


                                      .. ./,
                                       w       Pfintercover      #/<
                                                                       /'=5
                                                                       A%
                                                                           A
                                                                                            Print head




                                                 Sprocket unit



                                                                                      -
                                                        Paper Jpport        Troctof



                          Figure 1-1. Exterior"View of the LX-300

                                      Table 1-1. Optional Units

                  I     Model                                 Description                     I
                        #8750        Ribbon cartridge (monochrome)
                        #8758         Ribbon cartridge (monochrome, sub-mtridge)
                                    ,
                  I   S015073
                      C80837*
                                    I Ribbon cartridge (color)
                                     Single-bin cut sheet feeder
                                                                                              I

                      C83208*        Color upgrade kit
                  I   C80030*   [    Pulitractorunit                                          I

                  I     #8310       I Roil paper holder                                       I

  Rev. A                                                                                                 1-1
a
    Product Description                                                        LX-300 Sarvice Mimual


    1.2 SPECIFICATIONS
                                                                                                               /- . :.,,
    This section provides detailed information about the LX-300.                                          : ,.f


    1.2.1 Hardware Specifications
    Printing method:              Serial impact dot matrix
    Pin configuration:            9 wires
    Pin diameter:                 0.29 mm




                                   Figure 1-2. Pin Configuration

    Printing direction:            Bidirectional with logic seeking for draft text with monochrome
                                   printing.
                                   Unidirectional printing for graphics, NLQ text, bit image, and color
                                   printing.




    1-2                                                                                          Rev. A
LX-XXI Sarvka Manual                                                               Product Description

1.2.1.1 Paper Handling Specifications
Feeding system:                              Friction feed or tractor (push and pull) feed
Feeding method
   Cut sheets:                               Manual insertion (top entry) and feeding with the
                                             optional cut sheet feeder (CSF)
   Continuous paper:                         Push and pull tractor feeding
Feeding pitch:                               li~ in~, 1A in~, or pr~ammable feeding in in~ments
                                             of %16 inch, minimum
Paper paths
   Cut sheet path:                           Top entry (manual insertion or the optioml CSF)
   Continuous paper paths:                   Rear entry (push tractor feed)
                                             Rear entry (pull tractor feed)
   Continuous paper parking:                 Possible, using push tractor
   CSF:                                      Single bin, manual insertion using optional CSF (top entry)
Paper-feeding speed:                         See Table 1-2.
                                        Table 1-2. Feeding Speed

                           Feeding           l/G inoh Line Feed        Continuous Feed
                    Friction
                                                 79 rns/line          2.78 incheskecond
                    Tractor (single)
                    Tractor (double)              96 redline          2.08 inoheakxond
Friction feed
    q Set the release lever to the friction msition.
    . When a sheet is inserted into the t;p slot, place its left edge at the marked position.
    . Donotperform reverse feeds greater than O.27inch(6.8 mm).
Push tractor feed
    . Set the release lever to the tractor position.
    . Donotperform reverse feeds greater than O.27 inch (6.8 mm).
    . During printing ofiabels, never perforrnreverse feeding.
    . After printing labels, do not eject them from the rear.
Pull tractor feed
    0 Remove the tractor unit from the push position and mount it in the pull position.
    q Do not perform reverse feeding.
The adjust lever must be set to proper position for the paper thickness, as shown below.
                                   Table 1-3. Adjust Lever Settings

                       Lever Position                     Paper Thickness
                               o           0.065 mm -0.16 mm (0.0026 in. -0.0063 in.)
                               1           0.16 mm -0.25 mm (0.0063 in. -0.0098 in.)

                b              2           0.25 mm -0.48 mm (0.0098 in. -0.0189 in.)




Rev. A                                                                                               14
Product Description                                                         LX-WI Service Manual

1.2.1.2 Paper Specifications
                                                                                                               ,..
           Table 1-4. Specifications for Cut Sheet Papar (Manual Insertion)                               (i         `-';

 Width                     182 mm -257 mm (7.2 in. -10.1 in.)
 Length                    182 mm -364 mm (7.2 in. -14.3 in.)
 Thickness                 0.065 mm -0.14 mm (0.0025 in. -0.0055 in.)
 Weight                    52.3-90 g/m2 (14 -24 lb.)
 Quality                   Plain paper, recycled paper

                    Table 1-5. Specifications for Cut Sheet Paper (CSF)

 Size                      A4 (W x L: 210 mm (8.3 in.) x 297 mm (11.7 in.))
                           Letter ('W x L: 216 mm (8.5 in.) x 279 mm (11.0 m.))
 Thickness                 0.065 mm -0.14 mm (0.0025 in. -0.0055 in.)
 Weight                    64-90 @m* (17 -24 lb.)
 QuaMy                     Plain paper, recycled paper

                            Table 1-6. Envelope Specifications

 Size                      NO.6   Width 166 mm x Length 92 mm (6.5 in. x 3.6 in.)
                           No.1O Width 240 mm x Length 104 mm (9.5 in. x 4.1 in.)
 Thickness                 0.16 mm - 0.48 mm (0.0063 in. -0.019 in.)
 Weight                    45-90 g/m2 (12 1-24 lb.)
 Quality                   Bond paper (not curled, folded, or crumpled), plain paper, airmail paper
Notes:      . Printing of envelopes is guaranteed only when the temperature is room temperature
               and humidity is normal (15 - 25



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