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MV_8080G


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             Video Cassette Recorder

              MV-8080G


                            Service Manual
                                                NO.289C3090



MV-8080G_1 Cover   Page 1              97.12.10, 20:35   Adobe PageMaker 6.0J/PPC
                                   Quick Reference of Specific Parts List
                                                 (Latest upgrade list Dec. '97)

         The parts No. of Deck Mechanisms, Face Plate Ass'y and Video Circuit Boards for MV-8080G.



                                                        CABINET & CHASSIS

         Ref. No.               Part No.                         Description

         1                      59311                            UPPER DECK MECHANISM (TN6500-116M) FOR P.B. ONLY
         2                      59277                            LOWER DECK MECHANISM (TN6500-105M) FOR REC/PB
         21                     22329340                         FACE PLATE ASS'Y (MV-8080G)
         32                     26021610                         POWER CORD

                                35R93C0                          UPPER VIDEO CIRCUIT BOARD (MV-8080G)
         36                                                        MAIN CIRCUIT BOARD (WITH POWER SECTION)
         (IC1701)               (119412400)                       (IC,CXP88132-185Q)
         37                                                       HEAD CIRCUIT BOARD
         38                                                       SCART CIRCUIT BOARD

                                35R94C0                          LOWER VIDEO CIRCUIT BOARD (MV-8080G) LOWER DECK
         39                                                        MAIN CIRCUIT BOARD (WITH TUNER)
         (ET2A01)               (104307420)                        (ET-TMLG1-103A)
         (IC2701)               (119413400)                        (IC,CXP87360-120Q)
         (IC2703*)              (113112B00)                        (IC,AT24C02-10PC)
         40                                                        HEAD CIRCUIT BOARD


         For details, refer to pages 26 to last page.
         * The IC ROM settings vary for each model, so please specify the model you are using when ordering replace-
           ment IC-ROM 2703 parts.


                                                          ACCESSORIES

         Ref. No.               Part No.                         Description

         1                      1080738H0                        REMOTE CONTROLLER, RC-738
         2                      28529280                         IN-BOX MV-8080G
         3                      28939060                         OWNER'S MANUAL KIT MV-8080G




MV-8080G_1_Cover2             Page 2                                            97.12.10, 20:38   Adobe PageMaker 6.0J/PPC
                                                                           CONTENTS

             MAINTENANCE PRECAUTIONS ......................................................................... 2

             ELECTRICAL ADJUSTMENT .............................................................................. 5
                1. PLAYBACK SWITCHING POINT ADJUSTMENT ......................................................................................... 5

             MECHANICAL ADJUSTMENT ............................................................................ 6
                DECK ADJUSTMENT POINTS ........................................................................................................................... 6
                1. MECHANISM CONTROL .............................................................................................................................. 7
                2. ADJUSTMENT OF BT TORQUE IN PLAY MODE ........................................................................................ 8
                3. AUDIO/CTL HEAD ......................................................................................................................................... 9
                4. TAPE TRANSPORT SYSTEM CHECKS AND ADJUSTMENT ..................................................................... 9
                5. INTERCHANGEABILITY ADJUSTMENT .................................................................................................... 11
                6. RG POST HEIGHT ADJUSTMENT .............................................................................................................. 14
                7. FRONT LOADING ASSEMBLY ATTACHMENT ........................................................................................... 15
                PERIODIC MAINTENANCE .............................................................................................................................. 16

             SERVICING DIAGRAM AND PARTS LIST .......................................................                                                                       18
                1.    EXPLODED VIEW OF THE CASSETTE DECK MECHANISM ................................................................... 18
                2.    BLOCK DIAGRAM ....................................................................................................................................... 22
                3.    TERMINOLOGY REFERENCES ................................................................................................................. 23
                4.    SCHEMATIC DIAGRAM ......................................................................................................... Separate Sheet
                5.    IC, TRANSISTOR LEAD IDENTIFICATION ................................................................................................ 25
                6.    UPPER CABINET EXPLODED VIEW (DECK UNIT 1) ............................................................................... 26
                      LOWER CABINET EXPLODED VIEW (DECK UNIT 2) ............................................................................... 27
                7.    PARTS LIST FOR CABINET & CHASSIS ................................................................................................... 28
                8.    PC BOARD ASS'Y (UPPER MAIN) PARTS LOCATION ............................................................................. 29
                      PC BOARD ASS'Y (LOWER MAIN) PARTS LOCATION ............................................................................ 31
                9.    PC BOARD ASS'Y (UPPER MAIN) PARTS LIST ....................................................................................... 33
                10.   PC BOARD ASS'Y (HEAD 1, 2) PARTS LIST ............................................................................................. 41
                11.   PC BOARD ASS'Y (HEAD 1, 2) PARTS LOCATION .................................................................................. 41
                12.   PC BOARD ASS'Y (SCART) PARTS LIST .................................................................................................. 42
                13.   PC BOARD ASS'Y (SCART) PARTS LOCATION ....................................................................................... 42
                14.   PC BOARD ASS'Y (LOWER MAIN) PARTS LIST ....................................................................................... 43
                      TABLE OF IC PIN VOLTAGE ...................................................................................................................... 52




                                                                                            1



MV-8080G_2 Con(1)                    Page 1                                                                      97.12.10, 20:40   Adobe PageMaker 6.0J/PPC
                                   MAINTENANCE PRECAUTIONS
         Since this model is a twin-deck system, some of the items to be adjusted during maintenance can be hard to
         reach. (These parts are marked with an in the table below.)
                                                                                                  : Serviceable item
                                                                                                   : Difficult
                                                                                                   : Cannot be serviced

                                Maintenance            ELEC. ADJ.           MECHA. ADJ.                  Treatment of the solder side
           Position
           of the Deck Unit                        SWing Point e.t.c.        DECK Adj.                           on the Main PCB
                         Upper                         1                          2                                  3
                         Lower                         4                         5                                   6
                        External                       7    or                   8                                   9       
         Items 3, 5, 6, 7 and 8 in the table above cannot be serviced in their current positions. To service these
         parts, move the parts marked to those marked  on the Deck Unit (a single deck VCR or VCP, including Deck
         mechanism and Main PCB). in the table. After testing that the serviced items work, replace the Deck Unit in its
         original position.
             Pattern (A) Original Position                                  Pattern (B) Upper and Lower Deck Unit
                                                                                                  Positions Inverted
                                               4                                                    4
                                         1   2     1                                            2            1
                                                            AC IN

                    Deck Unit 1                                 Upper Position                                           Deck Unit 2
                                                           Flexible Wire Harness                                         AC IN

                    Deck Unit 2                                 Lower Position                                           Deck Unit 1

                                     ( 3 56 )                                               ( 3 56 )         Cannot be serviced.
                                                            SYNCHROSCOPE




                                         7 9                                                          9

                                                           External Position                                             Deck Unit 1
                  Deck Unit 2
                                                                                 AC IN
                  Deck Unit 1                                                                                            Deck Unit 2
                       AC IN
                                             8     Cannot be                                   7 8
                                                    serviced.


             Pattern (C) External Position (Upside Down)                    Pattern (D) External Position (Upside Down)


         * Operation cannot be tested with the deck mechanism alone.Temporarily assemble the mechanism with the Main PCB
           to test the mechanism.
           To test Pattern (B), remove the Flexible Wire Harness, then exchange the Deck Mechanism Unit 2 with Deck
           Mechanism Unit 1 and reconnect the parts.
           To test Patterns (C) and (D), remove the Flexible Wire Harness, then the Deck Mechanism and Main PCB (in this
           order) from the Chassis. Then temporarily assemble the removed Main PCB and Deck Mechanism and reconnect
           the parts. To do this, fix the two spacers of the Deck Mechanism to the back of the Main PCB with screws.

                                                                        2



MV-8080G_3(2~4)                 Page 2                                                         97.12.10, 20:41   Adobe PageMaker 6.0J/PPC
                                                                     2 Mechanical Adjustment OK




                                                                                          R1713 1 Switching
                                                                                                  Point Adjust-
                                                                                                  ment OK




                                                                                  Deck Unit 1

                                                                                  Deck Unit 2




                                                  Pattern (A) Original Position




                  *Fix the two spacers of the Deck Mechanism
                   to the back of the Main PCB with screws.

                                                                                  9 Treatment of the solder side
                                                                                     on the Main PCB




                                                                                          Deck Unit 2



                                                                                            Deck Unit 1


                                         Pattern (C) External Position (Upside Down)



                                                               3



MV-8080G_3(2~4)         Page 3                                                97.12.10, 20:41   Adobe PageMaker 6.0J/PPC
                                                                   2 Mechanical Adjustment OK




                                                                                    R1713 1 Switching
                                                                                            Point Adjustment OK



                                                                             Deck Unit 2

                                                                            Deck Unit 1




                                      Pattern (B) Deck Unit 1 and 2 Positions Inverted




                  *Fix the two spacers of the Deck Mechanism
                   to the back of the Main PCB with screws.

                                                                           9 Treatment of the solder side
                                                                              on the Main PCB




                                                                                   Deck Unit 1



                                                                                      Deck Unit 2



                                        Pattern (D) External Position (Upside Down)




                                                               4



MV-8080G_3(2~4)            Page 4                                             97.12.10, 20:41   Adobe PageMaker 6.0J/PPC
                                           ELECTRICAL ADJUSTMENT
               1. PLAYBACK SWITCHING POINT ADJUSTMENT
               Mode                    :   PLAY
               Test Signal             :   TPS-13 or 13S
               Check Point             :   FIP

                      DECK TYPE
                                   FOR UPPER DECK UNIT 1 WITH POWER
                                                                                       FOR LOWER DECK UNIT 2 WITH TUNER
               Procedure                       SECTION
                Adjustment
                                                      R1713                                       CH UP/DOWN (5/) KEY
                   Point
                                  Plays the adjustment tape and automatically adjusts ATR. The ATR is finished when "ATR" on
                       1)
                                  the FIP stops blinking.
                                  Short the connection between PG ADJ and GND on the MAIN PCB as indicated in Figure 1.
                       2)         Then, must of the segments on the FIP, for example, "ATR" goes OFF. See Figure 2 below.

                                           PG ADJ (J257), GND (J259)                              PG ADJ (J228), GND (J230)
                                  To adjust the display for FIP (H1071) (Display      To adjust the display for FIP (H701), (Display
                       3)         B below.)                                           B below).
                                  



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