Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Acura 3.5RL 1996-2004 Approved srm RL9604S06010A

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RL9604S06010A


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Main Menu   Table of Contents


                                Timing Belt and Balancer Belt
                                  Installation
                                  Install the timing belt and balancer belt in the reverse
                                  order of removal; only key points are described here.

                                  CAUTION: Do not rotate the crankshaft pulley or cam-
                                  shaft pulleys with the timing belt removed. The pistons
                                  may hit the valves and cause damage.

                                  NOTE: When installing only the balancer belt, go to step
                                  12.

                                  1.   Remove the spark plugs.

                                  2.   Remove the balancer belt drive pulley and timing
                                       belt guide plate (see page 6-4).

                                  3.   Set the tinning belt drive pulley so that the No. 1 pis-
                                       ton is at top dead center (TDC). Align the TDC mark
                                       on the timing belt drive pulley with the pointer on the
                                       oil pump.




                                                     POINTER
                                                                                     TDC
                                                                                     MARK




                                                   KEY
                                                                             TIMING BELT
                                                                             DRIVE PULLEY
                                                                             Clean.
             Main Menu                Table of Contents




4. Set the camshaft pulleys so that the No. 1 piston is at   5. Install the timing belt in the sequence shown.
   TDC. Align the TDC marks on the camshaft pulleys to             Timing belt drive pulley (crankshaft)    Adjusting
   the pointers on the back covers.                             pulley         Left camshaft pulley      Water pump
                                                                pulley        Right camshaft pulley.
    LEFT:
                                  BACK COVER                     NOTE:
                                  POINTER                          For easier installation, turn the right camshaft pul-
        TDC MARK
                                  (YELLOW)
        (BLUE)                                                     ley clockwise about a half tooth from the TDC posi-
                                                                   tion.
                                                                   Make sure the timing belt drive pulley and cam-
                                                                   shaft pulleys are at TDC.




            LEFT CAMSHAFT
            PULLEY
            Clean.

    RIGHT:
                BACK COVER
                POINTER
                (YELLOW)

                                           TDC MARK

                                                              6. Loosen and retighten the timing belt adjusting bolt
                                                                 to tension the timing belt.

                                                              7. Install the lower cover and crankshaft pulley (see
                                                                 page 6-3).

                                                              8. Rotate the crankshaft pulley about 5 or 6 turns clock-
                                                                 wise so the timing belt positions on the pulleys.

                                                              9. Adjust the timing belt tension (see page 6-5).

                                                             10. Remove the crankshaft pulley and lower cover.

                                                             11. Install the timing belt guide plate and balancer belt
             RIGHT CAMSHAFT                                      drive pulley (see page 6-3).
             PULLEY
             Clean.
             Main Menu                      Table of Contents


Timing Belt and Balancer Belt
 Installation (cont'd)
 12. Align the maintenance hole and the balancer shaft          14. Set the timing belt drive pulley so that the No. 1 pis-
     hole. Insert a 6 mm bolt that is at least 45 mm (1.8           ton is at TDC (see page 6-10).
     in) long into the balancer shaft.
                                                                15. Install the balancer belt drive pulley, then install the
                 45 mm (1.8 in) or longer                           balancer belt.

                                                                16. Loosen and retighten the balancer belt adjusting
       6 mm BOLT                                   BALANCER         bolt to tension the balancer belt.
                                                   SHAFT
                                                                17. Remove the 6 mm bolt. Install the sealing bolt in the
                                                                    maintenance hole. Use a new washer.

                                                                18. Install the crankshaft pulley, then rotate the crank-
                                                                    shaft pulley about 5 or 6 turns clockwise so that the
                                                                    balancer belt positions on the pulleys.

                                                                19. Adjust the balancer belt tension (see page 6-7).

                                                                20. Remove the crankshaft pulley.

                                                                21. Install the upper and lower covers, then install the
                                                                    crankshaft pulley.
   12 mm SEALING
   BOLT                       WASHER                                                      LOWER
                                                                      RIGHT UPPER
   20 N-m (2.0 kgf-m,          Replace.                                                   COVER
                                                                      COVER
   14 Ibf-ft)


 13. Check alignment of the pointers.


         BALANCER BELT                 BALANCER GEAR CASE
         DRIVEN PULLEY                 POINTER
         POINTER




                                                                    6 x 1.0 mm                                LEFT UPPER
                                                                    12 N-m (1.2 kgf                           COVER
                                                                                           RUBBER
                                                                    8.7 Ibf-ft)
                                                                                           SEAL




        BALANCER BELT
        DRIVEN PULLEY
        Clean.
            Main Menu                   Table of Contents




22. Check that the crankshaft pulley and camshaft pul-             23. If the camshaft and crankshaft pulleys are not posi-
    leys are at TDC.                                                   tioned at TDC, remove the timing belt and adjust the
                                                                       positioning following the procedure on page 6-10,
    CRANKSHAFT PULLEY:                                                 then reinstall the timing belt.
                                             LOWER COVER
                                             POINTER               24. After installation, adjust the tension of each belt.
                                                                          See section 4 for alternator belt tension adjust-
                                                                          ment.
                                                                          See section 22 for A/C compressor belt tension
                                                                          adjustment.
                                                                          See section 17 for P/S pump belt tension adjust-
                                                                          ment.




  TDC MARK
  (WHITE)

    LEFT CAMSHAFT PULLEY:
            UPPER COVER                  TDC MARK
            POINTER                      (BLUE)




                                              INSPECTION
                                              HOLE
                                              After checking,
                                              install the rubber
                                              cap.
    RIGHT CAMSHAFT PULLEY:
                          UPPER COVER
                          POINTER
                                             TDC MARK




     INSPECTION HOLE
     After checking,
     install the rubber
     cap.



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