Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Acura 3.5RL 1996-2004 Approved srm RL9604S14189A
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download RL9604S14189A documenatation <<
Text preview - extract from the document
Main Menu Table of Contents
Transmission
Installation
1. Flush the ATF cooler (see pages 14-195 and 14-196). 6. Attach the transmission to the engine, then install
the transmission housing mounting bolt with the
2. Install the torque converter securely with a new O-ring 26 mm shim.
on the mainshaft, and install two 14 x 20 mm dowel
pins in the torque converter housing. NOTE: Do not install the transmission housing bolt
on the engine stiffener side.
14 x 20 mm
DOWEL PIN 8 x 1.25 mm
22 N-m (2.2 kgf-m, 16 Ibf-ft)
O-RING
Replace. ENGINE
STIFFENER
12 x 1.25 mm 8 x 1.25 mm
64 N-m (6.5 kgf-m, 22 N-m
47 Ibf-ft) (2.2 kgf-m,
16 Ibf-ft)
14 x 20 mm
DOWEL PIN
EXTENSION
SHAFT TORQUE 26 mm SHIM
CONVERTER TRANSMISSION HOUSING
6 x 1.0 mm MOUNTING BOLT
12 N-m (1.2 kgf-m, 12 x 1.25 mm
3. Clean the extension shaft opening on the differen- 64 N-m (6.5 kgf-m, 47 Ibf-ft)
8.7 Ibf-ft)
tial side.
4. Insert the extension shaft in its opening, and apply TORQUE CONVERTER
COVERS
Super High Temp Urea Grease (P/N 08798 - 9002) to
the shaft splines.
7. Attach the torque converter to the drive plate with
six bolts and torque:
EXTENSION SHAFT Rotate the crankshaft as necessary to tighten the
bolts to 1/2 of the specified torque, then to the final
torque, in a crisscross pattern. After tightening the
last bolt, check that the crankshaft rotates freely.
8. Install the torque converter covers.
9. Install the engine stiffener. Tighten the engine stiff-
ener 8 mm bolts loosely, and tighten the transmis-
sion housing mounting bolt to the specified torque,
then tighten the 8 mm bolts to the specified torque.
SUPER HIGH TEMP
UREA GREASE
(P/N 08798 -9002)
5. Place the transmission on a jack, and raise it to
engine level.
Main Menu Table of Contents
Transmission
Installation (cont'd)
10. Install the transmission housing mounting bolts 12. Tighten the transmission beam outer bolts (four
from the transmission side. bolts).
TRANSMISSION BEAM
CENTER BOLTS
10 x 1.25 mm
38 N-m (3.9 kgf-m, 28 Ibf-ft)
TRANSMISSION HOUSING
MOUNTING BOLTS
12 x 1.25 mm
64 N-m (6.5 kgf-m, 47 Ibf-ft)
TRANSMISSION
BEAM OUTER BOLT TRANSMISSION
10 x 1.25 mm BEAM OUTER BOLTS
38 N-m REAR TRANSMISSION 10 x 1.25 mm
(3.9 kgf-m, MOUNT BRACKET BOLTS 38 N-m (3.9 kgf-m,
28 Ibf-ft) 10 x 1.25 mm 28 Ibf-ft)
38 N-m
11. Install the transmission beam to the rear transmis- (3.9 kgf-m, 28 Ibf-ft)
sion mount bracket/mount. Tighten the three center 13. Tighten the rear transmission mount bracket bolts
bolts loosely, then install them with the exhaust (three bolts).
pipe bracket on the rear cover and body.
14. Tighten the transmission beam center bolts (three
bolts) installed loosely in step 11.
REAR TRANSMISSION MOUNT
REAR TRANSMISSION BRACKET BOLTS
MOUNT BRACKET/ 10 x 1.25 mm 15. Remove the transmission jack from the transmis-
MOUNT 38 N-m (3.9 kgf-m, 28 Ibf-ft) sion.
16. Install the shift cable guide bracket on the transmis-
sion beam.
SHIFT CABLE GUIDE
6 x 1.0 mm
BRACKET
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
SHIFT CABLE
EXHAUST PIPE
BRACKET
TRANSMISSION
BEAM
SHIFT CABLE
GUIDE BRACKET
TRANSMISSION TRANSMISSION
BEAM CENTER BOLTS BEAM BOLTS
10 x 1.25 mm 10 x 1.25 mm
Loosely install.
TRANSMISSION BEAM
Main Menu Table of Contents
17. Connect the transmission range switch connector, 19. Install the extension shaft using the special tool as
then install the clamp to the harness bracket. shown.
NOTE: Push the extension shaft in the secondary
CLAMP driven gear shaft until the extension shaft stops.
EXTENSION SHAFT
HARNESS INSTALLER
BRACKET 07MAF-PY40101
SET RING
TRANSMISSION RANGE
SWITCH CONNECTOR
18. Install a new set ring in the extension shaft groove.
EXTENSION
SHAFT
SET RING 20. Remove the special tool.
21. Fill the opening between the secondary driven gear
shaft and the extension shaft with High Temp Urea
Grease (P/N 08798 - 9002), as shown.
SUPER HIGH TEMP UREA GREASE
(P/N 08798-9002)
12-14 g (0.4-0.5 oz)
EXTENSION SHAFT
Main Menu Table of Contents
Transmission
Installation (cont'd)
22. Shift the transmission to the position by rotating 24. Remove the steering gearbox mounting bolts, then
the control shaft. install the lower plate.
23. Install the 36 mm sealing bolt.
'96 - '99 models: STEERING GEARBOX
Apply liquid gasket (P/N 08718 - 0001) to the 36 mm
sealing bolt threads, then install and tighten the
sealing bolt.
SEALING BOLT. 36 mm
78 N-m (8.0 kgf-m, 58 Ibf-ft)
Apply liquid gasket
to the threads.
STEERING GEARBOX
MOUNTING BOLTS 10 x 1.25 mm LOWER
10 x 1.25 mm 38 N-m PLATE
59 N-m (6.0 kgf-m, (3.9 kgf-m, 28 Ibf-ft)
43 Ibf-ft)
25. Install the control lever on the control shaft.
CAUTION: Take care not to bend the shift cable.
'00-01 models:
Clean the opening bore of the secondary gear shaft. 6 x 1.0 mm
12 N-m (1.2 kgf-m,
Install the new O-ring on the sealing bolt, then LOCKNUT 8.7 Ibf-ft)
install them, and tighten the sealing bolt. 16 N-m (1.6 kgf-m,
12 Ibf-ft)
6 x 1.0 mm SPRING
12 N-m (1.2 kgf-m, WASHER
SEALING BOLT, 36 mm 8.7 Ibf-ft)
78 N-m (8.0 kgf-m, 58 Ibf-ft)
O-RING
Replace. WASHER
SHIFT CABLE
HOLDER
6 x 1.0 mm
12 N-m (1.2 kgf-m, SHIFT CABLE
8.7 Ibf-ft) SHIFT CABLE
HOLDER BASE
O-RING
Replace. CONTROL LEVER
CONTROL SHAFT
ATF COOLER LINES
ATF COOLER HOSES
Main Menu Table of Contents
26. Install the shift cable holder on the shift cable holder 31. Install the exhaust pipe A and the three way catalytic
base. converter, then install the transmission stop collars.
27. Install the shift cable cover, and install the shift 10 x 1.25 mm
solenoid valve/A/T clutch pressure control solenoid 33 N-m (3.4 kgf-m,
valve harness connector and clamp on the shift 8 x 1.25 mm 25 Ibf-ft)
cable cover, then tighten the bolts. 22 N-m (2.2 kgf-m Replace.
16 Ibf-ft)
28. Connect the ATF cooler hoses to the ATF cooler Replace. GASKET
lines (see page 14-196). Replace.
10 x 1.25 mm
54 N-m (5.5 kgf-m,
29. Install the ATF dipstick tube with a new O-ring on the 40 Ibf-ft)
torque converter housing. Replace.
30. Install the heat shields.
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
10 x 1.25 mm 7.2 Ibf-ft)
38 N-m (3.9 kgf-m, 8 x 1.25 mm
28 Ibf-ft) 22 N-m (2.2 kgf-m,
16 Ibf-ft)
Replace.
HEAT SHIELD 32. Push the secondary HO2S connector into the vehi-
cle, then secure with the harness grommet.
33. Install the secondary HO2S harness cover.
HEAT 6 x 1.0 mm
SHIELD 9.8 N-m (1.0 kgf-m, 34. Connect the secondary HO2S connector.
7.2 Ibf-ft)
CARPET
HO2S (SENSOR 2) CONNECTOR
Main Menu Table of Contents
Transmission
Installation (cont'd)
35. Install the transmission housing mounting bolts.
TRANSMISSION
6 x 1.0 mm SUB-HARNESS
6 x 1.0 mm 12 N-m (1.2 kgf-m,
CONNECTOR
12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
8.7 Ibf-ft)
TRANSMISSION HOUSING
MOUNTING BOLTS
12 x 1.25 mm
64 N-m (6.5 kgf-m, 47 Ibf-ft)
36. Install the ATF dipstick tube bracket bolts.
37. Connect the transmission sub-harness connector.
38. Install the control box.
39. Install the strut brace.
40. Refill the transmission with the recommended ATF
(see page 14-108).
41. Connect the battery positive (+) and negative (-)
cables to the battery terminals.
42. Set the parking brake. Start the engine, and shift the
transmission through all gears three times. Check
the shift lever operation and the A/T gear position
indicator operation.
43. Let the engine reach normal operating temperature
(the radiator fan comes on) with the transmission in
the or position, then turn it off and check ATF
level.
44. Road test as described on pages 14-104 thru 14-106.
45. Enter the anti-theft radio code for the radio, then
enter the customer's radio station presets.
46. Memorize the engine idle speed signal in the PCM
(see page 11-111).
◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo