Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Acura 3.5RL 1996-2004 Approved srm RL9604S15026A
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Main Menu Table of Contents
Differential Assembly
Installation
NOTE: If the differential case is replaced, the 26 mm 4. Install the two dowel pins on the differential assem-
shim must be adjusted (see step 1). If the differential bly.
case was not replaced, go to step 4.
1. Install the differential assembly. DOWEL PINS
2. Measure the clearance between the differential case
and the torque converter housing.
26 mm SHIM
5. Attach the differential assembly to the engine, then
tighten the four mounting bolts to the specified
torque.
O-RING.
Replace.
12 x 1.25 mm
3. Select the 26 mm shim from the following table. 64 N-m (6.5 kgf-m,
47 Ibf-ft)
26 mm SHIM
Measurement
Part Number Thickness
Value
A 41432 -PY4- 000 1.9 mm (0.07 48 in) 1.99- 1.9 mm
B 41433-PY4-000 2.0 mm (0.0787 in) 2.09 - 2.0 mm
C 41434-PY4-000 2.1 mm (0.0827 in) 2.19-2.1 mm
D 41435-PY4-000 2.2 mm (0.0866 in) 2.29 -2.2 mm
E 41436-PY4-000 2.3 mm (0.0906 in) 2.39-2.3 mm
F 41437-PY4-000 2.4 mm (0.0945 in) 2.49 -2.4 mm
G 41438-PY4-000 2.5 mm (0.0984 in) 2.59-2.5 mm
H 41439-PY4-000 2.6 mm (0.1024 in) 2.69-2.6 mm
I 41440-PY4-000 2.7 mm (0.1063 in) 2.79 -2.7 mm
J 41441-PY4-000 2.8 mm (0.1 102 in) 2.89 - 2.8 mm 26 mm SHIM
K 41442-PY4-000 2.9 mm (0.1 142 in) 2.99 - 2.9 mm
L 41443-PY4-000 3.0 mm (0.1 181 in) 3.09-3.0 mm
6. Install the 26 mm shim, then tighten the mounting
bolts to the specified torque.
Main Menu Table of Contents
7. Install the right engine mount. 9. Remove the chain hoist.
10. Install the engine stop mount bracket bolts.
RIGHT ENGINE 10 x 1.25 mm
MOUNT 38 N-m (3.9 kgf-m,
28 Ibf-ft)
ENGINE STOP
MOUNTS
12 x 1.25 mm
10 x 1.25 mm 74 N-m (7.5 kgf-m,
38 N-m (3.9 kgf-m, 54 Ibf-ft)
28 Ibf-ft)
8. Install the right engine mount bracket, then right
and left engine mount bracket nuts. 11. Apply Super High Temp Urea Grease (P/N 08798 -
9002) to the splines of the extension shaft, then
12 x 1.25 mm install the new set ring.
10 x 1.25 mm 64 N-m (6.5 kgf-m,
38 N-m (3.9 kgf-m, 47 Ibf-ft)
28 Ibf-ft) RIGHT ENGINE
MOUNT BRACKET
SET RING
Replace.
12 x 1.25 mm
Apply liquid gasket 64 N-m (6.5 kgf-m,
(P/N 08718 -0001) 47 Ibf-ft)
15-27
Main Menu Table of Contents
Differential Assembly
Installation (cont'd)
12. Install the extension shaft using the special tool as 15. Install the right exhaust manifold cover, then install
shown. the breather tube to the clamp.
NOTE: Push the extension shaft in the secondary
driven gear shaft until the extension shaft stops.
SET RING
CLAMP
8 x 1.25 mm
22 N-m (2.2 kgf-m,
16 Ibf-ft) BREATHER
TUBE
EXTENSION
EXTENSION SHAFT SHAFT
INSTALLER
07MAF-PY40100 or
07MAF-PY40101 RIGHT EXHAUST
MANIFOLD COVER
13. Fill the secondary gear with Super High Temp Urea
Grease (P/N 08798 - 9002).
16. Install the power steering pump, then adjust the
belt tension of pump belt (see section 17).
O-RING
Replace. 12- 14 g (0.4 -0.5 oz) 22 N-m (2.2 kgf-m, 16 Ibf-ft)
POWER
STEERING
PUMP
36 mm SEALING BOLT
78 N-m (8.0 kgf-m, 58 Ibf-ft)
ADJUSTING 44 N-m (4.5 kgf-m,
BOLT 33 Ibf-ft)
14. Install the new O-ring in the groove of the 36 mm
sealing bolt, then install the 36 mm sealing bolt.
NOTE: Shift the transmission into the [P] position to
lock the secondary gear.
Main Menu Table of Contents
17. Install the air cleaner housing assembly. 19. Remove the steering gearbox mounting bolts, then
install the lower plate and the steering gearbox
6 x 1.0 mm mounting bolts.
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
AIR CLEANER STEERING GEARBOX
HOUSING ASSEMBLY MOUNTING BOLTS
59 N-m (6.0 kgf-m,
43 Ibf-ft)
LOWER
PLATE
10 x 1.25 mm
38 N-m (3.9 kgf-m,
28 Ibf-ft)
18. Install the vehicle speed sensor (VSS)/power steer-
ing speed sensor, then connect the VSS connector. 20. Install the driveshafts and the intermediate shaft
(see section 16).
6 x 1.0 mm
12 N-m (1.2 kgf-m, 8.7 Ibf-ft) CAUTION: While installing the driveshaft and the
VSS CONNECTOR intermediate shaft in the differential, be sure not to
allow dust and other foreign particles to enter into
the differential.
21. Install the damper fork, then install the right and left
ball joints to the each lower arm with the castle nuts
and new cotter pins (see section 18).
O-RING
Replace. VSS/POWER STEERING
SPEED SENSOR
Main Menu Table of Contents
Differential Assembly
Installation (cont'd)
22. Install the splash shield.
SPLASH SHIELD
6 x 1.0 mm
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
23. Refill the differential with the recommended oil (see
page 15-4).
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