Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Acura 3.5RL 1996-2004 Approved srm RL9604S19013A

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             Main Menu                  Table of Contents


Front Brake Caliper
 Disassembly/Reassembly

    Never use an air hose or dry brush to clean brake assemblies.
    Use an OSHA-approved vacuum cleaner to avoid breathing brake dust.
    Contaminated brake discs or pads reduce stopping ability.
    When reusing the pads, always reinstall the brake pads in their original positions to prevent loss of braking efficiency.

 CAUTION:
   Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off imme-
   diately with water.
   To prevent spills, cover the hose joints with rags or shop towels.
   Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
   Before reassembling, check that all parts are free of dust and other foreign particles.
   Replace parts with new ones whenever specified to do so.
   Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
   Always use Genuine Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease the
   life of the system.

 NOTE:
   Coat the piston, piston seal, and caliper bore with clean brake fluid.
   Replace all rubber parts with new ones whenever disassembled.
   After installing the front brake caliper:
   -- Check for leaks at hose and line joints and connections, and retighten if necessary.
   -- Check the brake hoses for interference and twisting.                SEALING WASHERS
                                                                           Replace.
                                         BANJO BOLT                                 BLEED SCREW
                                         34 N-m (3.5 kgf-m,                         9 N-m (0.9 kgf-m,
                                         25 Ibf-ft)                                 6.5 Ibf-ft)
                                                                                            CALIPER BODY
                                             CALIPER BOLT                                   Check for scoring on
                                             49 N-m (5.0 kgf-m,                             cylinder wall.
                                             36 Ibf-ft)

                                    INNER PAD SHIM A        PAD SPRING
              INNER PAD SHIM B                              '96, '97, '99, '00 and
              (STAINLESS)                                   01 models:
                                                                                       PISTON SEAL
                                                                        INNER PAD      Replace.
                         WEAR INDICATOR                                              OUTER PAD
                         Install inner pad with its                                                  PISTON BOOT
                         wear indicator downward.                                                    Replace.
                             PIN BOOTS
                             Replace.
                                          '98 model only
   CALIPER PIN A
      CALIPER PIN B
                                                                                         OUTER PAD SHIM
                                                                 PAD RETAINERS


         CALIPER BRACKET
CALIPER PIN
                      PIN BOOT
                      Replace.

                                                      CALIPER BRACKET
                                                      Check for cracks.                   Brake cylinder grease
                                                                                          or equivalent rubber grease.
                              CALIPER BRACKET MOUNTING BOLT
                              108 N-m (11 kgf-m, 80 Ibf-ft)                               Silicone grease (Use
                                                                                          recommended grease in the caliper set).

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