Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Acura 3.5RL 1996-2004 Approved srm RL9604S19014A
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Master Cylinder/Brake Booster
Removal/Installation
CAUTION: 9. Remove the four brake booster mounting nuts.
Be careful not to bend or damage the brake lines
when removing the master cylinder. 10. Pull the brake booster forward until the clevis is
Do not spill brake fluid on the vehicle; it may damage clear of the bulkhead.
the paint; if brake fluid does contact the paint, wash
it off immediately with water. 11. Remove the brake booster from the engine com-
To prevent spills, cover the hose joints with rags or partment.
shop towels.
12. Install the brake booster and master cylinder in the
1. Disconnect the brake fluid level switch connectors. reverse order of removal.
2. Remove the reservoir cap from the master cylinder. CAUTION:
When connecting the brake lines, make sure
3. Remove the brake fluid from the master cylinder there is no interference between the brake lines
reservoir with a syringe. and other parts.
Be careful not to bend or damage the brake lines
4. Disconnect the brake lines from the master cylinder. when installing the master cylinder.
5. Remove the master cylinder mounting nuts. NOTE: If replacing the master cylinder or brake
booster, check and adjust the pushrod clearance
6. Remove the master cylinder from the brake booster. before installing the master cylinder (see page 19-15).
7. Disconnect the vacuum hose from the brake booster. 13. Fill the master cylinder reservoir, and bleed the
brake system (see page 19-8).
8. Remove the cotter pin and clevis pin from the clevis.
14. After installation, check the brake pedal height and
CAUTION: Do not disconnect the clevis by remov- brake pedal free play (see page 19-5), and adjust if
ing it from the operating rod of the brake booster. If necessary.
the clevis is loosened, adjust the pushrod length
before installing the brake booster (see page 19-16).
NOTE: '96 - 97 models shown.
VACUUM HOSE
BRAKE FLUID LEVEL
COTTER PIN SWITCH CONNECTORS
Replace.
MASTER
CYLINDER
CLEVIS Do not disassemble.
JOINT PIN
12 N-m (1.3 kgf-m, 9 Ibf-ft)
13 N-m (1.3 kgf-m, 9 Ibf-ft)
BRAKE BOOSTER
Do not disassemble.
To ABS modulator unit
14 N-m 11.5 kgf-m, 11 Ibf-ft)
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