Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Acura 3.5RL 1996-2004 Approved srm RL9604S19015B
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Main Menu Table of Contents
Pushrod Clearance Adjustment
NOTE: Master cylinder pushrod-to-piston clearance must
be checked and adjustments made, if necessary, before
installing the master cylinder.
1. Set the special tool on the master cylinder body;
push in the center shaft until the top of it contacts the
end of the secondary piston by turning the adjusting
nut.
NOTE: '96 - 97 models shown.
PUSHROD ADJUSTING NUT
ADJUSTMENT
GAUGE
07JAG-SD40100
CENTER
SHAFT
SECONDARY PISTON
2. Without disturbing the center shaft's position, install
the special tool upside down on the booster.
3. Install the master cylinder nuts, and tighten them to
the specified torque.
4. Connect the booster in-line with a vacuum gauge 0 -
101 kPa (0 - 760 mmHg, 30 in Hg) to the booster's
engine vacuum supply, and maintain an engine
speed that will deliver 66 kPa (500 mmHg, 20 in Hg)
vacuum.
5. With a feeler gauge, measure the clearance between
the gauge body and the adjusting nut as shown.
Clearance: 0 - 0.2 mm (0 - 0.008 in)
VACUUM GAUGE
(Commercially available)
0 - 101 kPa
(0 - 760 mm.Hg, 30 in.Hg)
PUSHROD
ADJUSTMENT GAUGE MASTER CYLINDER NUT
07JAG-SD40100 15 N-m (1.5 kgf-m, 11 Ibf-ft)
CLEARANCE
ADJUSTING NUT
Main Menu Table of Contents
Master Cylinder/Brake Booster
Pushrod Clearance Adjustment
(cont'd)
NOTE: If the clearance between the gauge body and
adjusting nut is 0.2 mm (0.008 in), the pushrod-to-piston
clearance is 0 mm. However, if the clearance between
the gauge body and adjusting nut is 0 mm, the pushrod-
to-piston clearance is 0.2 mm (0.008 in) or more.
Therefore it must be adjusted and rechecked.
6. If the clearance is incorrect, remove the tool, and
adjust the clearance by holding the pushrod and
turning the adjuster in or out.
CAUTION: Do not pull the pushrod out of the brake
booster.
NOTE: Adjust the clearance while the specified vac-
uum is applied to the booster.
ADJUSTER
PUSHROD
7. Adjust the pushrod length as shown if the booster
is removed.
CLEVIS
LOCKNUT
15 N-m
(1.5 kgf-m,
11 Ibf-ft)
PUSHROD
8. Install the master cylinder (see page 19-14).
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