Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Dodge Dakota 2000-2001.2003.2005 Approved Dodge Dakota 2000 00AN_21
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AN TRANSMISSION AND TRANSFER CASE 21 - 1
TRANSMISSION AND TRANSFER CASE
TABLE OF CONTENTS
page page
NV1500 MANUAL TRANSMISSION . . . . . . . . . . . . 1 45RFE AUTOMATIC TRANSMISSION . . . . . . . . . 416
NV3500 MANUAL TRANSMISSION . . . . . . . . . . . 36 NV231 TRANSFER CASE . . . . . . . . . . . . . . . . . . 506
42RE AUTOMATIC TRANSMISSION . . . . . . . . . . . 84 NV242 TRANSFER CASE . . . . . . . . . . . . . . . . . . 533
46RE AUTOMATIC TRANSMISSION . . . . . . . . . . 247
NV1500 MANUAL TRANSMISSION
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION OUTPUT SHAFT SEAL. . . . . . . . . . . . . . . . . . . . . . 6
NV1500 MANUAL TRANSMISSION ............1 OUTPUT SHAFT BUSHING . . . . . . . . . . . . . . . . . . 6
LUBRICANT . . . . . . . . . . . . . . . . . . ............3 DISASSEMBLY AND ASSEMBLY
DIAGNOSIS AND TESTING TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOW LUBRICANT LEVEL. . . . . . . . ............3 CLEANING AND INSPECTION
HARD SHIFTING . . . . . . . . . . . . . . ............4 TRANSMISSION COMPONENTS . . . . . . . . . . . . . 32
TRANSMISSION NOISE . . . . . . . . . ............4 SPECIFICATIONS
REMOVAL AND INSTALLATION TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TRANSMISSION . . . . . . . . . . . . . . ............4 SPECIAL TOOLS
SHIFT TOWER. . . . . . . . . . . . . . . . ............5 NV1500 MANUAL TRANSMISSION. . . . . . . . . . . . 34
DESCRIPTION AND OPERATION The mainshaft is supported by two sealed ball
bearings, and the countershaft is supported by two
NV1500 MANUAL TRANSMISSION tapered roller bearings. The transmission gears all
rotate on caged type needle bearings. A roller bearing
DESCRIPTION is used between the input and output shaft.
The NV1500 is a medium-duty, 5-speed, constant The NV1500 has a single shaft shift mechanism
mesh, fully synchronized manual transmission. Fifth with three shift forks all mounted on the shaft. The
gear is an overdrive range with a ratio of 0.80:1. The shaft is supported in the front and rear housings by
NV1500 is available in 4-cyl. equipped 2WD models. bushings. Internal shift components consist of the
The transmission gear case consists of two alumi- forks, shaft, shift lever socket, and detent compo-
num gear housings and a detachable clutch housing. nents (Fig. 1).
21 - 2 NV1500 MANUAL TRANSMISSION AN
DESCRIPTION AND OPERATION (Continued)
Fig. 1 NV1500 Shift Mechanism
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