Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Dodge Dakota 2000-2001.2003.2005 Approved Dodge Dakota 2000 00AN_21

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AN                                                                     TRANSMISSION AND TRANSFER CASE                             21 - 1



                        TRANSMISSION AND TRANSFER CASE
                                                    TABLE OF CONTENTS

                                                           page                                                                     page

NV1500 MANUAL TRANSMISSION . . . . . . . . . . . . 1              45RFE AUTOMATIC TRANSMISSION . . . . . . . . . 416
NV3500 MANUAL TRANSMISSION . . . . . . . . . . . 36               NV231 TRANSFER CASE . . . . . . . . . . . . . . . . . . 506
42RE AUTOMATIC TRANSMISSION . . . . . . . . . . . 84              NV242 TRANSFER CASE . . . . . . . . . . . . . . . . . . 533
46RE AUTOMATIC TRANSMISSION . . . . . . . . . . 247



                               NV1500 MANUAL TRANSMISSION

                                                       TABLE OF CONTENTS
                                                           page                                                                     page

DESCRIPTION AND OPERATION                                           OUTPUT SHAFT SEAL. . . . . . . . . . . . . . . . . . . . . . 6
  NV1500 MANUAL TRANSMISSION                      ............1     OUTPUT SHAFT BUSHING . . . . . . . . . . . . . . . . . . 6
  LUBRICANT . . . . . . . . . . . . . . . . . .   ............3   DISASSEMBLY AND ASSEMBLY
DIAGNOSIS AND TESTING                                               TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . 7
  LOW LUBRICANT LEVEL. . . . . . . .              ............3   CLEANING AND INSPECTION
  HARD SHIFTING . . . . . . . . . . . . . .       ............4     TRANSMISSION COMPONENTS . . . . . . . . . . . . . 32
  TRANSMISSION NOISE . . . . . . . . .            ............4   SPECIFICATIONS
REMOVAL AND INSTALLATION                                            TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
  TRANSMISSION . . . . . . . . . . . . . .        ............4   SPECIAL TOOLS
  SHIFT TOWER. . . . . . . . . . . . . . . .      ............5     NV1500 MANUAL TRANSMISSION. . . . . . . . . . . . 34

DESCRIPTION AND OPERATION                                            The mainshaft is supported by two sealed ball
                                                                  bearings, and the countershaft is supported by two
NV1500 MANUAL TRANSMISSION                                        tapered roller bearings. The transmission gears all
                                                                  rotate on caged type needle bearings. A roller bearing
DESCRIPTION                                                       is used between the input and output shaft.
  The NV1500 is a medium-duty, 5-speed, constant                     The NV1500 has a single shaft shift mechanism
mesh, fully synchronized manual transmission. Fifth               with three shift forks all mounted on the shaft. The
gear is an overdrive range with a ratio of 0.80:1. The            shaft is supported in the front and rear housings by
NV1500 is available in 4-cyl. equipped 2WD models.                bushings. Internal shift components consist of the
  The transmission gear case consists of two alumi-               forks, shaft, shift lever socket, and detent compo-
num gear housings and a detachable clutch housing.                nents (Fig. 1).
21 - 2       NV1500 MANUAL TRANSMISSION                                                                   AN
DESCRIPTION AND OPERATION (Continued)




                                        Fig. 1 NV1500 Shift Mechanism
1   



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