Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Dodge Durango 1998-2000 Approved Dodge Durango 2000 00dn_9
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DN ENGINE 9-1
ENGINE
TABLE OF CONTENTS
page page
4.7L ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5.9L ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
5.2L ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.7L ENGINE
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION SERVICE PROCEDURES
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FORM-IN-PLACE GASKETS. . . . . . . . . . . . . . . . . 15
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . 3 ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CYLINDER BLOCK. . . . . . . . . . . . . . . . . . . . . . . . . 5 REPAIR DAMAGED OR WORN THREADS . . . . . . 17
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CYLINDER BORE--HONING . . . . . . . . . . . . . . . . 18
PISTON AND CONNECTING ROD . . . . . . . . . . . . . 5 HYDROSTATIC LOCK . . . . . . . . . . . . . . . . . . . . . 18
CYLINDER HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . 5 VALVE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . 19
VALVE GUIDES . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ENGINE TIMING--VERIFICATION . . . . . . . . . . . . 19
VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 TIMING CHAIN--MEASURING WEAR . . . . . . . . . 22
VALVE STEM SEAL . . . . . . . . . . . . . . . . . . . . . . . . 5 PISTONS--FITTING . . . . . . . . . . . . . . . . . . . . . . . 22
VALVE SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PISTON RINGS--FITTING . . . . . . . . . . . . . . . . . . 24
HYDRAULIC LASH ADJUSTER . . . . . . . . . . . . . . . 6 CONNECTING ROD BEARINGS--FITTING . . . . . 25
TIMING DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . 6 CRANKSHAFT MAIN BEARINGS . . . . . . . . . . . . . 27
CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 REMOVAL AND INSTALLATION
ROCKER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ENGINE MOUNTS--LEFT AND RIGHT. . . . . . . . . 28
CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . 6 ENGINE MOUNT--REAR . . . . . . . . . . . . . . . . . . . 29
OIL PAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 STRUCTURAL COVER. . . . . . . . . . . . . . . . . . . . . 30
STRUCTURAL DUST COVER . . . . . . . . . . . . . . . . 7 ENGINE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . 31
INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . 7 INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . 35
EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . 7 EXHAUST MANIFOLDS . . . . . . . . . . . . . . . . . . . . 36
DIAGNOSIS AND TESTING CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . 38
ENGINE DIAGNOSIS--INTRODUCTION. . . . . . . . . 7 ROCKER ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . 40
SERVICE DIAGNOSIS--PERFORMANCE . . . . . . . 8 CYLINDER HEADS. . . . . . . . . . . . . . . . . . . . . . . . 41
SERVICE DIAGNOSIS--MECHANICAL. . . . . . . . . 10 VALVE SPRINGS AND SEALS . . . . . . . . . . . . . . . 46
SERVICE DIAGNOSIS--LUBRICATION. . . . . . . . . 11 HYDRAULIC LASH ADJUSTER . . . . . . . . . . . . . . 46
INTAKE MANIFOLD LEAKAGE DIAGNOSIS . . . . . 11 CRANKSHAFT DAMPER . . . . . . . . . . . . . . . . . . . 47
CYLINDER COMPRESSION PRESSURE TEST . . 11 TIMING CHAIN COVER . . . . . . . . . . . . . . . . . . . . 48
CYLINDER HEAD GASKET FAILURE TIMING CHAIN AND SPROCKETS . . . . . . . . . . . . 49
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 IDLER SHAFT--TIMING DRIVE . . . . . . . . . . . . . . 55
CYLINDER COMBUSTION PRESSURE CAMSHAFTS--IN VEHICLE . . . . . . . . . . . . . . . . . 56
LEAKAGE TEST . . . . . . . . . . . . . . . . . . . . . . . . 12 CRANKSHAFT MAIN BEARINGS . . . . . . . . . . . . . 61
ENGINE OIL LEAK INSPECTION . . . . . . . . . . . . . 13 OIL PAN 4X2 VEHICLE. . . . . . . . . . . . . . . . . . . . . 61
REAR SEAL AREA LEAKS--INSPECTION . . . . . . 14 OIL PAN 4X4 VEHICLE. . . . . . . . . . . . . . . . . . . . . 64
HYDRAULIC LASH ADJUSTER NOISE PISTON AND CONNECTING ROD . . . . . . . . . . . . 65
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
CHECKING ENGINE OIL PRESSURE. . . . . . . . . . 15 FLEXPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9-2 4.7L ENGINE DN
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 CYLINDER HEADS. . . . . . . . . . . . . . . . . . . . . . . . 75
ENGINE OIL PRESSURE SENDING UNIT . . . . . . 70 PISTON AND CONNECTING ROD . . . . . . . . . . . . 76
CRANKSHAFT OIL SEAL--FRONT. . . . . . . . . . . . 70 OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
CRANKSHAFT OIL SEAL--REAR. . . . . . . . . . . . . 73 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
ENGINE CORE PLUGS . . . . . . . . . . . . . . . . . . . . 74 CYLINDER BLOCK. . . . . . . . . . . . . . . . . . . . . . . . 76
DISASSEMBLY AND ASSEMBLY SPECIFICATIONS
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 4.7L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CLEANING AND INSPECTION TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . 75 SPECIAL TOOLS
EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . 75 4.7L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
DESCRIPTION AND OPERATION cylinder block is made up of two different compo-
nents; the first component is the cylinder bore and
ENGINE upper block, the second component is the bedplate
that comprises the lower portion of the cylinder block
DESCRIPTION and houses the lower half of the crankshaft main
The 4.7 liter (287 CID) eight-cylinder engine is an bearings. The cylinders are numbered from front to
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