Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Dodge Neon 1997.1999.2000.2004 Approved Dodge Neon 1997 EPL_11

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   CATALYTIC CONVERTER
    BAND CLAMPMUFFLER
    ISOLATOR LOCATIONS
           EXHAUST PIPE
                (TORCA)



PL                                                                    EXHAUST SYSTEM AND INTAKE MANIFOLD                         11 - 1



                   EXHAUST SYSTEM AND INTAKE MANIFOLD
                                                              CONTENTS

                                                               page                                                               page

GENERAL INFORMATION                                                    REMOVAL AND INSTALLATION
  CATALYTIC CONVERTER . . . . . . . . . . .                ...... 1     EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . .          10
  EXHAUST BALL JOINT COUPLING . . . .                      ...... 1     EXHAUST PIPE AND MUFFLER . . . . . . . . . . . . .               4
  EXHAUST GAS RECIRCULATION (EGR)                                       INTAKE MANIFOLD--DUAL OVERHEAD CAM
    SYSTEM . . . . . . . . . . . . . . . . . . . . . . .   ...... 2       ENGINE (DOHC) . . . . . . . . . . . . . . . . . . . . . . .    7
  EXHAUST SYSTEMS . . . . . . . . . . . . . . .            ...... 1     INTAKE MANIFOLD--SINGLE OVERHEAD CAM
  HEAT SHIELDS . . . . . . . . . . . . . . . . . . .       ...... 2       ENGINE (SOHC) . . . . . . . . . . . . . . . . . . . . . . .    5
DESCRIPTION AND OPERATION                                              CLEANING AND INSPECTION
  EXHAUST MANIFOLD . . . . . . . . . . . . . .             ...... 3     EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . .          11
  INTAKE MANIFOLD DOHC . . . . . . . . . . .               ...... 3     INTAKE MANIFOLD DOHC . . . . . . . . . . . . . . . .            10
  INTAKE MANIFOLD SOHC . . . . . . . . . . .               ...... 3     INTAKE MANIFOLD SOHC . . . . . . . . . . . . . . . .            10
DIAGNOSIS AND TESTING                                                  SPECIFICATIONS
  EXHAUST SYSTEM DIAGNOSIS . . . . . .                     ...... 3     TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . .      11

GENERAL INFORMATION                                                    from the back-and-forth motion of a transverse
                                                                       mounted engine.
EXHAUST SYSTEMS                                                          The exhaust ball joint consists of two bolts, two
  The exhaust system has an underfloor catalytic                       springs, and a ball joint seal ring, which is a sepa-
converter, tail pipe, and muffler (Fig. 1).                            rate part from the exhaust pipe.

EXHAUST BALL JOINT COUPLING                                            CATALYTIC CONVERTER
   An exhaust ball joint coupling (Fig. 2) is used to                    There is no regularly scheduled maintenance on
secure the exhaust pipe to the engine exhaust mani-                    any Chrysler catalytic converter (Fig. 3). If damaged,
fold. This flexible joint moves back and forth as the                  the converter must be replaced.
engine moves, preventing breakage that could occur




                                                           Fig. 1 Exhaust System
    (25028 FOLD
            N

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