Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Dodge Neon 1997.1999.2000.2004 Approved Dodge Neon 1997 EPL_IN

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EPL_IN


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                                                               INSTRUMENT
                                                                    VIN LOCATION
                                                                         PANEL                   A-PILLAR



PL                                                                                                   INTRODUCTION             1



                                             INTRODUCTION
                                                     CONTENTS

                                                      page                                                              page

GENERAL INFORMATION                                             METRIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . .    7
 BODY CODE EMBOSS . . . . . . . . . . . . . . . . . . . 2       STANDARD BODY DIMENSIONS . . . . . . . . . . . .               3
 FASTENER IDENTIFICATION . . . . . . . . . . . . . . . 4        TORQUE REFERENCES . . . . . . . . . . . . . . . . .           10
 INTERNATIONAL VEHICLE CONTROL AND                              VEHICLE IDENTIFICATION NUMBER . . . . . . . . .                1
   DISPLAY SYMBOLS . . . . . . . . . . . . . . . . . . . . 3    VEHICLE SAFETY CERTIFICATION LABEL . . . .                     2

GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBER
   The Vehicle Identification Number (VIN) is located
on the upper left corner of the instrument panel,
near the left A-Pillar. The VIN consists of 17 charac-
ters in a combination of letters and numbers that
provide specific information about the vehicle (Fig.
1). Refer to VIN Code Decoding Chart.
   To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the Vehicle Iden-
tification Number. The check digit is used by the
manufacturer and government agencies to verify the
authenticity of the vehicle and official documenta-
tion. The formula to use the check digit is not
released to the general public.
                                                                        Fig. 1 Vehicle Identification Number
2    INTRODUCTION                                                                                          PL
GENERAL INFORMATION (Continued)
                                            VIN CODE DECODING

             POSITION                         INTERPRETATION                   CODE = DESCRIPTION
1                                  Country of Origin                     1= United states
                                                                         3= Mexico
2                                  Make                                  B= Dodge
                                                                         P= Plymouth
3                                  Vehicle Type                          3 = Passenger Car
4                                  Pass. Safety                          E = Active Restraints, Driver &
                                                                         Passenger Airbags
5                                  Car Line                              S = Neon / Neon Sport (sold in
                                                                         U.S./Canada)
                                                                         6= Neon/Neon Sport (sold in Mexico)
6                                  Series                                2 = Low Line
                                                                         4 = High Line
                                                                         6 = Sport
7                                  Body Style                            2 = 2 Door Pillared Hardtop
                                                                         7 = 4 Door Pillared Hardtop
8                                  Engine                                C = 2.0L 4 Cyl. 16V
                                                                         Y = 2.0L 4 Cyl. DOHC
9                                  Check Digit
10                                 Model Year                            V = 1997
11                                 Assembly Plant                        D = Belvidere
                                                                         T = Toluca
12 Thru 17                         Vehicle Build Sequence                Assembly Sequence

VEHICLE SAFETY CERTIFICATION LABEL
  A vehicle safety certification label (Fig. 2) is
attached to the rear facing of the driver's door. This
label indicates date of manufacture (month and
year), Gross Vehicle Weight Rating (GVWR), Gross
Axle Weight Rating (GAWR) front, Gross Axle Weight
Rating (GAWR) rear and the Vehicle Identification
Number (VIN). The Month, Day and Hour of manu-
facture is also included.
  All communications or inquiries regarding the
vehicle should include the Month-Day-Hour and
Vehicle Identification Number.

BODY CODE EMBOSS
  The Body Code Emboss is located in the engine
compartment on the front of the right strut tower.
There are two lines of information in the body code            Fig. 2 Vehicle Safety Certification Label
emboss.                                                  BODY CODE EMBOSS LINE 2
                                                          DIGITS 1-3 --Paint Code
BODY CODE EMBOSS LINE 1                                   Refer to Group 23, Body for paint information.
  Line 1 contains the Vehicle Identification Number       DIGITS 4-7 --Trim Code
(VIN). Refer to Vehicle Identification Number (VIN)       Refer to Parts Catalog for more information.
paragraph for proper breakdown of VIN code.               DIGITS 5-10 --Open
                                                          DIGITS 11-14 --Vehicle Order Number
PL                                                                                                             INTRODUCTION          3
GENERAL INFORMATION (Continued)
STANDARD BODY DIMENSIONS
                                                   INTERIOR DIMENSIONS

           BODY               HEAD ROOM                  LEG ROOM              SHOULDER ROOM                        HIP ROOM
 CAR
           STYLE            FRONT        REAR       FRONT       REAR          FRONT              REAR         FRONT         REAR
 PL        PL-42        1005 mm        928 mm      1080 mm    891 mm         1333 mm         1329 mm         1290 mm      1286 mm
                        39.6 in.       36.5 in.    42.5 in.   35.1 in.       52.5 in.        52.3 in.        50.8 in.     50.6 in.
 PL        PL-22        1005 mm        928 mm      1080 mm    891 mm         1321 mm         1391 mm         1277 mm      1369 mm
                        39.6 in.       36.5 in.    42.5 in.   35.1 in.       52.0 in.        54.7 in.        50.3 in.     53.9 in.

                                                   EXTERIOR DIMENSIONS

                   BODY               WHEEL         FRONT          REAR            OVERALL               OVERALL         OVERALL
   CAR
                   STYLE              BASE          TRACK         TRACK            LENGTH                 WIDTH           HEIGHT
                                      MM/IN.        MM/IN.          MM/IN.              MM/IN.            MM/IN.           MM/IN.
 PL            PL-42                2642/104      1458/57.4    1458/57.4         4364/171.8             1708/67.2       1395/54.9
 PL            PL-22                2642/104      1458/57.4    1458/57.4         4364/171.8             1711/67.4       1395/54.9


INTERNATIONAL VEHICLE CONTROL AND DISPLAY                           controls. The symbols correspond to the controls and
SYMBOLS                                                             displays that are located on the instrument panel.

INTERNATIONAL VEHICLE CONTROL AND
WINDSCREENPANELFAILURE
WINDSHIELD HOODTEMPER-
BATTERY HAZARDSEATHOOD
ENGINE WINDSHIELDSIGNAL
HEADLIGHTS, TURN(TRUNK)
REARWINDSHIELDWARNING
   REARCOOLANT PARKING
    LIGHTS, FRONTDITION
     REAR PARKING LIGHTS
      REARWINDOW BRAKE
      WINDOWFOG ATURE
        WINDOW WASHER
        AND DEFROSTING
         VENTILATINGFUEL
         CHARGING WIPER
          BRAKE LIGHTER
             WIPER HORN
              ENGINEAND
              HIGH BEAM
              DEFOGGER
               DEMISTING
                    CON-
                    BELT
                     FAN
                      OIL
DISPLAY SYMBOLS
  The graphic symbols illustrated in the following
chart (Fig. 3) are used to identify various instrument


                                   INTERNATIONAL CONTROL AND DISPLAY SYMBOLS




                                                              Fig. 3
4   INTRODUCTION                                                                                        PL
GENERAL INFORMATION (Continued)
FASTENER IDENTIFICATION                               GRADE/CLASS IDENTIFICATION
                                                         The SAE bolt strength grades range from grade 2
FASTENER IDENTIFICATION                               to grade 8. The higher the grade number, the greater
                                                      the bolt strength. Identification is determined by the
THREAD IDENTIFICATION                                 line marks on the top of each bolt head. The actual
  SAE and metric bolt/nut threads are not the same.   bolt strength grade corresponds to the number of line
The difference is described in the Thread Notation    marks plus 2. The most commonly used metric bolt
chart (Fig. 4).                                       strength classes are 9.8 and 12.9. The metric
                                                      strength class identification number is imprinted on
                                                      the head of the bolt. The higher the class number,
                                                      the greater the bolt strength. Some metric nuts are
                                                      imprinted with a single-digit strength class on the
                                                      nut face. Refer to the Fastener Identification and
                                                      Fastener Strength Charts.




      Fig. 4 Thread Notation--SAE and Metric
PL                                                 INTRODUCTION   5
GENERAL INFORMATION (Continued)
                         FASTENER IDENTIFICATION
   Two
  ing lines head
HOW TO protrud-
  Three bolt
  WeldedDETERMINE BOLT STRENGTH
   bolt protruding
   Hexagon
   flange
   lines
  No markbolt                     w/washerbolthead
                                  Hexagon protruding
                                  hexagon head bolt
                                  flange bolt bolt bolt
                                      Hexagon
                                      bolt
                                      w/washer
                                      hexagon
                                       lines
                                       Four                  Bolt head No.   No mark   Two protruding lines
                                                                                          Stud bolt Grooved   No mark



6   INTRODUCTION                                                                                                   PL
GENERAL INFORMATION (Continued)
                                                          FASTENER STRENGTH
PL                                                                                                 INTRODUCTION           7
GENERAL INFORMATION (Continued)
METRIC SYSTEM                                                    The metric system is based on quantities of one,
                                                               ten, one hundred, one thousand and one million (Fig.
WARNING: USE OF AN INCORRECT FASTENER                          5).
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.                                                  Mega - (M) Million              Deci - (D) Tenth
                                                               Kilo - (K) Thousand             Centi - (C) Hundredth
  Figure art, specifications and torque references in          Milli - (m) Thousandth
this Service Manual are identified in metric and SAE
format.                                                                          Fig. 5 Metric Prefixes
  During any maintenance or repair procedures, it is             The following chart will assist in converting metric
important to salvage metric fasteners (nuts, bolts,            units to equivalent English and SAE units, or vise
etc.) for reassembly. If the fastener is not salvage-          versa.
able, a fastener of equivalent specification should be           Refer to the Conversion Chart to convert torque
used.                                                          values listed in metric Newton- meters (N



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